Jungheinrich EFG 316 Operating Instructions Manual Download

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Operating instructions

52020399

EFG 316k/ 316/ 318k/ 318/ 320

01.04-

01.04

Summary of Contents for EFG 316

Page 1: ...Operating instructions 52020399 EFG 316k 316 318k 318 320 G 01 04 01 04...

Page 2: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Page 3: ...0108 GB...

Page 4: ...2 Capacity label Truck B 9 4 3 Capacity label Fork tines basic device B 10 4 4 Capacity label Attachment B 10 C Transportation and commissioning 1 Transportation by crane C 1 2 Securing the truck duri...

Page 5: ...tions before routine start up E 10 4 2 Adjustment of driver s seat E 10 4 3 Adjusting the steering column E 11 4 4 Provide operatability E 11 4 5 Setting the time E 11 4 6 Safety belt E 12 4 7 Automat...

Page 6: ...ng of the wheels F 9 6 4 Check hydraulic oil level F 10 6 5 Check the transmission oil level F 11 6 6 Let off oil F 11 6 7 Refill oil F 11 6 8 Changing of hydraulic oil filter F 11 6 9 Checking the br...

Page 7: ...1203 GB I 4...

Page 8: ...f it is used In special cases e g leasing or renting the user is consid ered the person who in accordance with existing contractual agreements between the owner and the user of the fork lift truck is...

Page 9: ...1203 GB A 2...

Page 10: ...f the load lifting device mounted to the stacker front and depose the load on ramps or on stacks Also closed ground pallets can be picked up Vehicle types and maximum load capacity The capacity labels...

Page 11: ...2 Description of assemblies and functions Item Designation 1 t Overhead guard 2 t Driver s seat 3 t Counterweight 4 t Batteries 5 t Drive axle 6 t Fork carrier 7 t Hoist frame 8 t Steering system 1 2...

Page 12: ...e and especially quick fault analysis and programming can be carried out via PC Drive and brake The 2 motor front wheel drive assures optimum traction results at the driven wheels Each motor is driven...

Page 13: ...0 410 580 410 580 410 580 mm L1 Length including fork 2990 3100 2990 3100 3100 mm L2 Length including fork backing 1990 2100 1990 2100 2100 mm b1 Total width 1060 1060 1120 1120 1120 mm e Fork width 1...

Page 14: ...B 5 1203 GB...

Page 15: ...min with without load 7 5 12 5 7 0 11 5 6 0 10 5 6 0 10 5 5 5 10 5 Max hill climbing ability 5 min with without load 27 35 27 35 26 35 25 35 24 35 Acceleration 10m with without load 3 8 3 4 3 8 3 4 3...

Page 16: ...d by driving over bumps with a constant speed Electromagnetic compatibility EMC The manufacturer confirms compliance with the limit val ues for electromagnetic emission and interference immu nity as w...

Page 17: ...ing column 10 Label lifting point 13 Capacity plate 17 Label hydraulic function Multi Pilot 18 Label Observe operating instructions 19 Label Driving with lifted load forward inclination of mast with l...

Page 18: ...ad capacity at a specific load centre D in mm and the desired lifting height H in mm is given in a table Item Designation Item Designation 34 Type 40 Manufacturer 35 Serial No 41 Min max battery weigh...

Page 19: ...ity label Attachment The attachment load diagram indicates the carrying capacity Q of the truck in connec tion with the respective attachment in kg The attachment serial number indicated in the load d...

Page 20: ...in such a manner that it absolutely cannot slip and cannot come into contact with any attachments or the overhead guard of the truck when the truck is lifted 2 Securing the truck during transport M Th...

Page 21: ...ed use the eyes on the top cross beam of the mast and the trailer coupling pin Z To transport the fork lift truck without lifting mast perform lashing across the overhead guard front Lashing and wedgi...

Page 22: ...sembled M Drive truck with battery power only Rectified alternate current will damage the electronics Cables connected to the battery towing cable must be less than 6 meters in length In order to prep...

Page 23: ...y vehicle and to the truck to be recovered Remove battery plug refer to chapter D Release parking brake F A person must sit on the driver s seat of the truck on tow in order to do the steering Do not...

Page 24: ...ervicing of batteries The battery cell screw caps must be kept dry and clean Ter minals and cable shoes must be clean lightly greased with pole grease and must be securely tightened Batteries with bar...

Page 25: ...k For this reason the dimensions and weight of the batteries must correspond to the following table and drawing Operation of the truck with non conforming batteries is only allowed with prior approval...

Page 26: ...port system optional M If the truck is equipped with a support system the battery hood can only be opened when the safety straps are swivelled downwards In case of the automatic support system lock th...

Page 27: ...on Pull control valve cover 2 forward un til it engages Carefully fold back battery cover with driver s seat 3 With Solo Pilot Unlatch control valve cover 2 by pressing lever 4 and swivel forward Care...

Page 28: ...nections for visible damage Connect charging cable to battery charger by means of the battery con nector 5 Switch on the battery charger and charge battery according to the speci fications of the batt...

Page 29: ...ical direction to prevent damage to the battery trough Lifting hooks must be applied in such a way to the battery lifting eyes that with the lifting gear slack they will not drop on to the battery cel...

Page 30: ...must be adjust ed in such a way that the T symbol appears behind the percent specifi cation If this setting is not selected the battery may be damaged due to a complete discharge Contact the customer...

Page 31: ...1203 GB D 8...

Page 32: ...or or on the at tachments must immediately be brought to the notice of the person in charge Trucks that cannot be safely operated e g due to worn tires or defective brakes must not be used until they...

Page 33: ...functions Trigger warning signal 9 Switch lever for special equipment o e g indication whether the working lights are switched on 10 Master switch Emergency Stop t Switch electric power supply on and...

Page 34: ...E 3 1203 GB Truck with Multi Pilot option Dual pedal control option Vehicle with Solo Pilot and control levers 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20...

Page 35: ...h Switch 360 warning light parking light Switch Windshield wiper and washing system Position 1 Windshield wiper ON Position 2 Windshield washer ON Function Override switch Lift switch off Switch Creep...

Page 36: ...The truck is supplied with two different keys for the operator key code 702 red Truck operation possible the driver can choose between 5 driving programs LISA only indicates current riding data for se...

Page 37: ...D 29 Direction indicator green LED Item Function 30 Double function Increase of the selected program in steps Selection of the individual menu items in upward direction 31 Double function Decrease of...

Page 38: ...on see section 4 put the key into the key switch and turn it as far as possible to the right The operator menu is displayed for approx 3 sec indicating the truck designation Then the battery loading s...

Page 39: ...The actual deceleration for a di rection change is also dependent on the position of the driving pedal Support for mechanical brake The brak ing pressure is controlled depending on the setting Settin...

Page 40: ...2 The display shows acceleration and the corresponding parameter Proceed according to the following diagram to view or change the truck parame ters Use pushbuttons 30 and 31 to toggle between the 10 s...

Page 41: ...justing range of seat damping from 50 kg to 130 kg Pull weight adjustment Driver s seat 35 in arrow direction again until the appropriate weight is indicated on the weight display Driver s seat 36 Pus...

Page 42: ...y discharge and error indicator 3 dis plays the available battery capacity Z After having pulled EMERGENCY STOP and having turned the switch key to the right the vehicle performs a self test for about...

Page 43: ...ing at the safety belt Increased danger because of malfunctions Replace safety belts after each accident Only original spare parts must be used for retrofitting and repairs F Damaged or inoperative sa...

Page 44: ...f the long belt Z The belt must only be used to protect one person Press red key after use and place lock tongue back to the winder with your hand Z The automatic blocking system may be released if th...

Page 45: ...dimension 90 mm between strap 1 and seat must be observed to ensure safe working con ditions Behaviour in the event of unusual situations F If the truck is in danger of tipping over under no circumsta...

Page 46: ...ck and ap plied the parking brake the safety straps open automatically Only turn the switch key to 0 and take it out after the safety straps have opened In the event of a power failure the support sys...

Page 47: ...clines Negotiating of slopes and inclines is permitted only when they are recognised lanes when they are clean and non slipping and when the technical specification of the truck permits safe driving o...

Page 48: ...trail ers must not be exceeded The indicated trailer load is only valid for the auxiliary cou pling at the fork lift truck counterweight Also heed the instructions of the coupling ma nufacturer if the...

Page 49: ...is set too high the driving function is interrupted by the safety switch see chapter E section Adjusting the driver s weight F Do not drive the truck unless the hoods are closed and locked in the stip...

Page 50: ...wly actuate right driving pedal 13 F Do not move Multi Pilot for driving Changing the drive direction single pedal F Before starting to drive in opposite direc tion you have to make sure that the rear...

Page 51: ...l 11 until the desired driving speed has been reached F Do not move Multi Pilot for driving Accelerating the truck single pedal Slowly press accelerator pedal 6 un til the truck starts to move Press a...

Page 52: ...efore the steering wheel must be turned very carefully Driving a right turn Turn the steering wheel clockwise according to the desired radius of the turn Driving a left turn Turn the steering wheel co...

Page 53: ...ti Pilot figure 1 or at the adjustment lever figure 2 Locking brake Pull back locking brake 3 The locking brake is engaged and the locking brake le ver is locked into this position Press the locking k...

Page 54: ...rward to incline hoist frame forward Controlling attachments F Observe load capacity of the attachment Auxiliary hydraulic system control lever ZH 1 18 e g side shifting device Control lever ZH2 19 fo...

Page 55: ...ilot 8 to the front 44 to lower the fork carrier Inclining of hoist frame F Keep your body parts out of the gap be tween mast and front wall when inclining the mast backward Press Multi Pilot 8 to the...

Page 56: ...bserve load capacity of the attach ment Additional control III Press key III 49 on the Multi Pilot for the additional control e g locking mech anism Speed control of the attachments The speed of the h...

Page 57: ...that both tines have the same distance to the outer edges of the fork carrier The load centre must be centred between the fork tines Swivel locking lever 51 upward Push fork tines 52 on the fork carri...

Page 58: ...rking brake M Depending on the truck type the driving direction switch can be located at the Multi Pilot figure 1 or at the Solo Pilot figure 2 F Make sure that the way to the rear is free from obstac...

Page 59: ...nd passages Use the help of a second person if ar eas are unclear F When negotiating slopes and inclines the load must always be carried at that end of the truck facing uphill U turns and cutting obli...

Page 60: ...d ed while a load is lifted Press down the master switch 10 Switch the key in the key switch 5 to position 0 Remove the key from the key switch 5 5 9 Trailer towing The truck may be used for occasiona...

Page 61: ...EFG 316k 2850 12700 8550 EFG 316 3025 12700 9075 EFG 318k 3130 12700 9390 EFG 318 3215 12700 9645 EFG 320 3230 12000 9690 Fault Possible cause Remedy Truck does not move Batteryconnector not connected...

Page 62: ...e appropriate signal the performance of the truck will be reduced in relation to the temperature development while driving in the low speed mode with the hydraulic function Half lifting speed being ac...

Page 63: ...1203 GB E 32...

Page 64: ...oor conveyor is to be lifted the lifting gear must only be attached to the points specially provided for this purpose When the truck is to be jacked up suitable measures must be taken to prevent the t...

Page 65: ...out after discus sion with the manufacturer When replacing wheels or tires it must be ensured that the floor conveyor remains level tires and wheels must always be replaced in pairs i e left and right...

Page 66: ...12 every 2000 operating hours but at least every 12 months M24 every 4000 operating hours but at least every 24 months Z The maintenance intervals W1 are to be performed by the customer In the running...

Page 67: ...neces sary t 2 4 Change the gear oil at least once every 12 months t Wheels 3 1 Check for wear and damage t 3 2 Check air pressure t 3 3 Check seating and fixing l t 3 4 Renew grease filling of wheel...

Page 68: ...s must be reduced as required Maintenance intervals Standard t W M M M 1 6 12 24 Hydraulic system 6 1 Check all connections for leakage and damage b t 6 2 Check aeration and deaeration filters at the...

Page 69: ...ply grease to running paths and side run areas of idler pulleys in the hoist frame profiles t 10 2 Apply grease to all greasing points of the idler pulleys of the hoist frame and the fork carrier t 10...

Page 70: ...ubrication plan for EFG 316 318 320 g Slide faces b Filler neck Gear oil s Grease nipple a Drain plug Gear oil Filler neck hydraulic oil t Filler neck Brake fluid c Drain plug Hydraulic oil t D G A g...

Page 71: ...itly prescribed in these operating instructions Avoid spilling Spilled liquid must be removed immediately using a suitable binding agent and the mixture of consumption type material and binding agent...

Page 72: ...rations The following preparatory operations must be performed Uncover batteries see chapter D 6 2 Open rear cover Remove two screws push rear cover down and remove it The fuses the hydraulic pump and...

Page 73: ...ic oil level must be at the upper mark 4 when the tank is sufficiently filled If required top up with hydraulic oil until the prescribed filling level is reached 10 mm at the dipstick 3 correspond to...

Page 74: ...le environmental protection regulations 6 6 Let off oil Let off oil at service temperature Use an oil pan Unscrew waste oil screw 6 and let off gear oil 6 7 Refill oil Screw in waste oil screw Fill in...

Page 75: ...ental protection regulations 6 10 Safety belt maintenance Daily inspections of the condition and operatability of the safety belt should be carried out by the driver before using the industrial truck...

Page 76: ...m only fuses with the respectively specified ratings must be used Pos Description Circuit Rating Type 10 A F3 1 Voltage transformer supply relay StVZO 10 A 11 B F3 1 Voltage transformer supply relay S...

Page 77: ...more than 6 months additional meas ures must be discussed with the Service Department of the manufacturer 7 1 Operations to be performed prior to decommissioning Thoroughly clean the fork lift truck...

Page 78: ...k ked by a qualified inspector The inspector must assess the condition of the truck from a standpoint purely concerned with safety aspects uninfluenced by any company or economic circumstances The ins...

Page 79: ...0205 GB F 16...

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