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CRYSTALLINE SILICON PV MODULE

INSTALLATION GUIDE

A_ V2220208

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Summary of Contents for JNBM120

Page 1: ...CRYSTALLINE SILICON PV MODULE INSTALLATION GUIDE A_ V2220208 ...

Page 2: ... products are beyond JINERGY control JINERGY does not accept responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with such installation operation use or maintenance JINERGY reserves the right to change the manual without prior notice 1 3 Others 1 3 1 Modules rated for use in this application class may be used in systems operating at gr...

Page 3: ...2 2 3 Completely cover the PV module surface with an opaque material during PV module installation and wiring to prevent accidental charge buildup 2 2 4 Plug in connectors tightly when working on wiring 2 2 5 Due to the risk of electrical shock do not perform any work if the terminals of PV module are wet 2 2 6 Do not touch the terminal box and the end of output cables connectors with bare hands 2...

Page 4: ...ion Solar module hereinafter referred to as the components under the sun can produce more than 30V voltage The voltage exceeds the safety voltage range So the electrical connection parts such as improper operation which sparks cause fire electric shock and even so regardless of the component in any case don t direct contact with the terminal Module for outdoor use can be installed on the roof vehi...

Page 5: ...s breakage and loss of performance which affects the output 3 Mechanical Installation 3 1 Installation Condition 3 1 1 Environment temperature 40 to 85 3 1 2 Operating temperature 40 to 85 3 1 3 The maximum altitude of the PV module is designed 2000m 3 1 4 Tilt Angle selection The installation should be facing north in the southern hemisphere and facing south in the northern hemisphere 3 1 5 To ma...

Page 6: ...stallation method and corresponding static load 3 2 1 Screw fixed installation method and static load 1 158 75 Module Screw installation method Installation of cross beam through long side four hole bolt Static load Test load Installation Method Module Type Installation of cross beam through long side four hole bolt JNMM60 XXX 5400Pa 2400Pa JNMM72 XXX 5400Pa 2400Pa JNMP60 XXX 5400Pa 2400Pa JNMP72 ...

Page 7: ... beam through long side outer four hole bolt JNMM144 XXX 5400Pa 2400Pa 5400Pa 2400Pa JNMM120 XXX 5400Pa 2400Pa 3600Pa 2400Pa JNBM144 XXX 3600Pa 2400Pa 5400Pa 2400Pa JNBM120 XXX 5400Pa 2400Pa 5400Pa 2400Pa JNHM144 XXX 3600Pa 2400Pa 5400Pa 2400Pa JNHM120 XXX 5400Pa 2400Pa 5400Pa 2400Pa Table 5 3 182 Module Screw installation method Installation of cross beam through long side inner four hole bolt In...

Page 8: ... hole bolt JNMM120 XXX 5400Pa 2400Pa JNBM120 XXX 5400Pa 2400Pa JNMM132 XXX 5400Pa 2400Pa JNBM132 XXX 5400Pa 2400Pa Table 7 Bolts are inserted as described in the process below Fig a 1 Place the module on the supporting bars underneath The modules should directly touch with the supporting bar Insert the four stainless steel bolts M8 through the holes in the frame Components must be laid across supp...

Page 9: ...Static load Test load Installation Method Module Type Installation of long side four pressing blocks embedded in beam Installation of cross beam through long side four pressure blocks Installation of cross beam through short side four pressure blocks JNMM60 XXX 5400Pa 2400Pa 5400Pa 2400Pa 2000Pa 2000Pa JNMM72 XXX 5400Pa 2400Pa 5400Pa 2400Pa 1800Pa 1400Pa JNMP60 XXX 5400Pa 2400Pa 5400Pa 2400Pa 2000...

Page 10: ... through short side four pressure blocks JNMM144 XXX 5400Pa 2400Pa 2400Pa 2400Pa 5400Pa 2400Pa 1800Pa 1400Pa JNMM120 XXX 5400Pa 2400Pa 2400Pa 2400Pa 5400Pa 2400Pa 2000Pa 2000Pa JNBM144 XXX 5400Pa 2400Pa 2400Pa 2400Pa 5400Pa 2400Pa 2000Pa 1200Pa JNBM120 XXX 5400Pa 2400Pa 2400Pa 2400Pa 5400Pa 2400Pa 2000Pa 1200Pa JNHM144 XXX 5400Pa 2400Pa 2400Pa 2400Pa 5400Pa 2400Pa 2000Pa 1200Pa JNHM120 XXX 5400Pa ...

Page 11: ... the support rod is 40 80 mm 2 The bar s top surface contacted with module frame should come with grooves compatible with an M8 bolt 3 If the bars do not come with grooves holes of a suitable diameter may need to be drilled to allow bolts to be attached to the bars at the same locations as mentioned before 4 Secure each clamp by attaching plain washer spring washer and nut in that order 5 Both of ...

Page 12: ...Fig d 3 3 Stent 1 Please obey the instructions and safety regulations on racks From bracket suppliers if necessary can obtain more information on support 2 Module frame provided on the back of at least 4 fixed hole used for fixed installation please don t in the module of drilling hole on aluminum alloy frame such as drilling is likely to affect the service life of module 3 Module must be installe...

Page 13: ...d on fire protection and insulation 5 In strong winds weather condition please do not install the modules 4 Electrical Installation We recommend that all wiring and electrical connections comply with the appropriate national electrical code 4 1 Installation 4 1 1 Under standard test conditions 1000W m irradiance AM 1 5 spectrum and cell temperature at 25 C 77 F electrical performance parameters of...

Page 14: ...s inverter 4 1 9 The maximum number of modules that can be connected in series must be calculated according to the relevant regulations The value of the open circuit voltage in the local minimum temperature condition cannot exceed the maximum system voltage of the module the maximum system voltage of the module is DC1000V 1500V according to the IEC61730 safety test and the value required by other ...

Page 15: ...y Bending radius of cable Fail Pass Fail Pass 4 1 12 It is recommended to use jinergy type PV JN01 5 6 6 3 mm cable for connector which supplied by module factory these connectors are not recommended to replace the module connector 4 1 13 Wiring mode of junction box 1 Wiring mode for vertical installation 2 Wiring mode for horizontal installation ...

Page 16: ...aluminum frame 3 Add the gasket and nut on the other side of the bolt and tighten to secure all parts The tightening torque should be 2 1 0 1Nm Note that the copper wire cannot be attached directly to the aluminum To suggest grounding method above also can use in line with the national electrical grounding method of relevant norms 4 2 2 Precautions for grounding anti thundered Conventional groundi...

Page 17: ...commended grounding cable diameter must meet grounding requirements 7 Anti thundered measure should be taken to module series Photovoltaic grounding and lightning protection should implement by regulation of DL T1364 5 Installation method 1 The modules which installed at one series should be same power same color same current 2 If the modules must be gathered together we suggest that the first mix...

Page 18: ...ind 4 Check whether cables and connectors are damaged or loose Check whether the grounding cable is in good contact with the module 5 Check whether sharp objects are in contact with the glass and backsheet of modules 6 Check whether there is cable or other components impact module this phenomenon may cause cell cracked power decreased serious may cause hot spot or burning 7 Modules shall not be pi...

Page 19: ...ock 6 Don t walking standing or sitting on the module to clean 7 It is not recommended to clean with higher mineral water because there are remaining minerals after dry up 8 It is forbidden to clean with water which temperature is different largely with module otherwise the glass is impossible to broken 9 Do not touch the surface of module with bare hands 6 3 Safety tips 1 It is recommended that p...

Page 20: ...rohibited to damage the packing box 6 During operation the forklift truck should not hit the pallet including the pallet wooden pier 3 The forklift can loading 3T or more raising the module smoothly pull out and keep slow speed when holding the module 1 Box transportation needs to keep horizontal or tilted to the direction of forklift 2 The vertical surface of the forklift arm should be smooth and...

Page 21: ...ould be smooth and there are no something that sticks out 3 If the forklift hold up from the short side forklift arm length of about 1520 mm or more 7 2 Operating procedure of unpacking 1 Suitable for 158 75 166 single glass modules S N Operating Procedure Photo Control Point 1 Cut off the packing tape remove the top package down and hold on flat floor 2 Cut off the packing tape and remove the box...

Page 22: ... remove the wooden support inside the box as shown in figure 3 4 Cut the cardboard then cut the inner straps around the modules as showed in figure 4 5 Pull slowly out the modules from the back side of the module then carry one module with two people as showed in figure 5 When take off the last eight modules the outermost module must be slanted to lean on the other modules If not may result in hid...

Page 23: ...hen the module tilted 5 Package could be put on the place that the tilt angle is not more than 17 degrees When unpacking on non horizontal place measures should be needed to protect modules as showed in figure 5 Note If there are modules left after unpacking please lay them flat and repack them For details on the storage of scattered components see the following page 4 Suitable for 182 double glas...

Page 24: ...nt 1 Cut the packing belt on the outer side of the wooden support and gently remove the upper wooden support as shown in figure 2 2 After removing the top cover use knife to cut off part of the enclosure along the cutting tangent as shown in figure 3 For the safety of operation operators should wear anti cutting gloves and other labor protection supplies Pay attention to not damage the modules dur...

Page 25: ...ped by waterproof It should be protected by waterproof whether above two methods If the installation is not performed after the arrival of the modules the packaging box must be kept in a dry state and moved indoors If the packaging box is found to be wet it is recommended to dry the modules and replace the packaging box 7 4 Storage for scattered modules S N Operating Procedure Photo Control Point ...

Page 26: ...without permission of the company 3 Modules should be wrapped by waterproof If the installation is not performed after the arrival of the modules the packaging box must be kept in a dry state and moved indoors If the packaging box is found to be wet it is recommended to dry the modules and replace the packaging box ...

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