Jet JMD-15 Operator'S Manual Download | Manualshive

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Summary of Contents for JMD-15

Page 1: ...OPERATOR S MANUAL JMD Series Mill I Drills JMD 18 shown with optional CS 18 stand JET EQUIPMENT TOOLS INC A WMH Walter Meier Holding Company P O BOX 1349 Auburn WA 98071 1349 253 351 6000 Fax 253 939 8001 No M 350019 09 01 ...

Page 2: ...intenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITYAND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR P...

Page 3: ...s in damp or wet locations or expose them to rain Keep work area well lighted Keep children and visitors away All visitors should be kept a safe distance from the work area Make the workshop child proof Use padlocks master switches and remove starter keys Wear proper apparel Loose clothing gloves neckties rings bracelets or other jewelry may get caught in moving parts Non slip footwear is recommen...

Page 4: ...le Travel JMD 15 3 1 2 JMD 18 5 JMD 18PFN 4 1 4 Quill Diameter JMD 15 2 1 2 JMD 18 18PFN 3 Head Swivel All Models 360 Column Diameter JMD 15 3 5 8 JMD 18 18PFN 4 1 2 Number of Power Downfeeds JMD 18PFN only 3 Range Of Power Downfeeds JMD 18PFN only 0 004 007 01 Number of Spindle Speeds All Models 12 Range of Spindle Speeds JMD 15 110 2 580 RPM JMD 18 18PFN 150 3 000 RPM MaximumTable Travel JMD 15 ...

Page 5: ... Lbs JMD 18 760 Lbs JMD 18PFN 800 Lbs The specifications in this manual are given as general informationand are not binding JET Equipment and Tools reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Table of Contents Warning 1 Specifications 2 3 Table of Contents 3 Contents of...

Page 6: ...Hex Wrench 5mm Hex Wrench 23mm Hex Socket Wrench JMD 18 18PFN Hand Wheels w Handles Can Touch Up Paint Operator s Manual Warranty Card 1 1 3 3 1 1 1 1 1 1 1 3 1 1 1 Unpacking and Clean up 1 Finish removing the crate from the mill drill Unbolt the machine from the crate bottom Report shipping damage if any to your distributor 2 Remove any protective coating with kerosene or a mild solvent Do not us...

Page 7: ... 6 Repeat for two remaining table hand wheels Installation 1 The location for the mill drill should be well lit dry and have room enough to allow the head to rotate 3600 2 Place nylon slings with a load rating exceeding the weight of the mill drill around the head so that the sling will not damage any parts when tensioned See Fig 4 3 Carefully lift the mill drill to a sturdy stand or work bench Fo...

Page 8: ...d for use on a circuit with an outlet that looks like A in Fig 5 The JMO 15has a grounding prong as illustrated in B A temporary adapter C may be used to connect the plug to a two pole receptacle 0 if a properly grounded outlet is not available The temporary adapter should only be used until a qualified electrician can install a properly grounded outlet The green colored plug must be securely fast...

Page 9: ... table Cross feed table locks E Fig 6 are located on the right side under the table Turn clockwise to lock Depth Stop A Fig 7 JMD 18 or A Fig 8 JMD 15 located on the left side JMD 15 or center JMD 18 of the quill assembly Set knurled nuts JMD 15 or turn knurled knob JMD 18 or set the depth stop on the power down feed assembly JMD 18PFN to desired depth for repetitive drilling to the same depth Dow...

Page 10: ...ock the head On Off Switch A Fig 10 located on the front of the head casting Turns power on and off to the mill drill Quill Lock Handle 8 Fig 10 located on the front left of the head casting Turn clockwise to lock the quill in the desired position Turn counter clockwise to release Head Elevating Crank Handle A Fig 11 located at left rear of head casting Loosen head pivot lock nuts 8 Fig 8 and turn...

Page 11: ...elts on the pulleys for the desired speed according to the speed chart on the inside of the belt cover 5 Tension the v belts by pushing the motor away from the head casting and locking the motor mount lock lever Arbor Replacement 1 Disconnect machine from the power source 2 Release latches on belt cover and open 3 Hold the spindle pulley A Fig 12 with one hand to keep the pulley from moving while ...

Page 12: ...he arbor and tighten the drawbar with a wrench while holdingon to the spindle pulley drawbar etween pull Gib Adjustment After a period of time movement of the table over the ways will cause normal wear To adjust the gibs for this wear 1 The horizontal gib adjustment screw A Fig 13 is found to the right on the table face The traverse gib adjustment 8 Fig 13 screw is found on the right side of the s...

Page 13: ... the mill drill and pull one of two handles D Fig 14 away from the column to start the power downfeed 4 Once the downfeed has reached the depth stop the trip will release and the spindle will retract 5 To stop the feed before the cycle has ended or to disengage the fine feed E Fig 14 press one of two handles toward the column Note For best results all milling operations should be done with the qui...

Page 14: ... I 73 74 d 57 c 3 c I CJ I I CD Q c III III CD 3 c o 70 8611 87 19 17 87A 20 L I I 21 ...

Page 15: ...MD15 020 Cutting Arbor 1 21 JMD15 021 Chuck Arbor 1 22 JMD18 022 Handle 1 23 JMD15 023 Retainer Ring 1 24 JMD15 024 Lock Handle 1 25 JMD15 025 Fixed Collar 1 26 JMD15 026 Fixed Collar Thread f 27 JMD15 027 Screw Key 3 8 1 35 JMD18 035 Bearing Spacer 1 38 JMD18 038 Lock Bolt wi Knob 1 39 JMD18 039 Handle Rod 3 40 JMD18 040 Knob 3 42 JMD18 042 Feed Handle WheeL 1 44 JMD18 044 Micro Adjusting Indicat...

Page 16: ...D18 085 ScrewwI Plumb Knob 1 86 JMD15 086 Cutter 1 JMD15 086A Cutter Insert not shown 4 87 JMD15 087 Drill Chuck 1 87A JMD15 087A Chuck Key 1 90 JMD15 090 Tap Screw 2 103 JMD18 103 Spring Cover 1 104 JMD18 104 Spring 1 105 JMD18 105 Spring Base 1 106 JMD15 106 Pinion Shaft 1 107 JMD18 107 Worm Gear 1 108 JMD18 108 Feed Cover 1 110 JMD18 110 Spring Base 1 115 JMD18 115 Spring 1 122 JMD18 077 Clip P...

Page 17: ...sher 5 16 8 156 TS 0051051 Hex HeadBoiL 5 16x1 4 157 TS 0060011 Hex HeadBolt 3 8x1 2 2 158 TS 0561021 Hex NuL 5 16 4 159 JMD18 159 Key 7x7x40 1 160 TS 0051071 Hex HeadBoiL 5 16x1 1 2 2 161 TS 0680031 Washer 5 16 2 164 JMD15 164 RoundHeadScrew M3x15 2 187 TS 0680011 Washer 1 4 2 188 JMD18 188 Pan HeadScrew 3 16x3 8 1 208 TS 0561031 Hex NuL 3 8 1 15 ...

Page 18: ...JMD 15 Table Base and Column Assembly Ie ClIO 16 ...

Page 19: ...JMD15 216 Center Base 1 17 JMD15 217 Antidust Plate 1 19 JMD18 219 Bracket Plate 1 20 JMD18 220 Table Clutch 1 22 JMD15 222 Left Flange 1 23 JMD18 223 Table Nut 1 24 JMD15 224 Table Screw 1 26 JMD15 226 Right Flange 1 27 JMD15 227 Gib Strip 1 28 JMD15 228 Table 1 29 JMD18 229 Block 2 30 JMD18 230 Ring 2 121 JMD15 121 IndicatorPlate 2 143 TS 0207021 Hex Socket Cap Screw 1 4x1 2 2 145 TS 0270021 Set...

Page 20: ...15 022 Handle 4 JMD15 201 Wheel 3 JMD15 058 Handle Crank 1 MP 007 Paint 1 TS 152704 3mm Hex Wrench 1 TS 152705 4mm Hex Wrench 1 TS 152706 5mm Hex Wrench 1 JMD15 381 Washer 1 JMD15 380 Hex Bolt 1 JMD15 377 Hex Bolt 2 JMD15 378 Hex Nut 2 JMD 15 379 Washer 2 MP 007 Touch Up Paint 1 TS 0071 011 Hex Cap BoiL 5 8x1 1 2 3 TS 0680081 Flat Washer 5 8 3 TS 0561 071 Hex Nut 5 8 3 18 ...

Page 21: ... 54 f 74 33 0 23 79 I 11 63 9 62 I 86 157 17 132 1j 67 c C I CO CO D n Z r 1 AI Q II II 1 3 tT ...

Page 22: ...13 Feed Base 1 14 JMD18 014 Lock NuL 2 15 BB 30206 Taper Roller Bearing 1 16 JMD18 016 Rack Sleeve 1 17 JMD18 017 Spindle Shaft 1 18 BB 30207 Taper Roller Bearing 1 19 JMD18 019 Bearing Cap 1 20 JMD18 020 Cutting Arbor 1 21 JMD18 021 ChuckArbor 1 22 JMD18 022 Handle 1 23 JMD18 023 Retainer Ring 1 24 JMD18 024 Lock Handle 1 25 JMD18 025 Fixed Collar 1 26 JMD18 026 Fixed Collar Thread 1 27 JMD18 027...

Page 23: ...nd lower 1 JMD18 073A Inter Pulley SIN9051553 and higher 1 74 m VB B41 m V Belt SIN9041552 and lower 1 VB B42 V Belt SIN 9051553 and higher 1 75 JMD18 075 Inter Pulley Shaft 1 76 JMD18 076A Speed Change Inter Pulley Base 1 77 JMD18 077 Clip 1 79 JMD18 079 Collar 1 85 JMD18 085 Screw w Plumb Knob 1 86 JMD18 086 Cutter 1 JMD18 086A Cutter Insert not shown 4 87 JMD18 087 Drill Chuck 1 JMD18 087A Chl ...

Page 24: ...iner Ring 1 150 TS 0561 071 Hex Nut 5 8 4 151 TS 0680081 Washer 5 8 2 152 JMD18 152 Tap Screw 1 8 x3 8 4 153 TS 0271061 Set Screw 3 8 x5 8 1 154 JMD18 154 C Retaining Ring 2 155 1S 0207061 Hex Socket Cap Screw 1 4 x1 4 156 TS 0051051 Hex Head BoiL 5 16 x1 4 157 TS 0061011 HexHead Bolt 7 16 3 4 2 158 TS 0561021 Hex Nut 5 16 4 159 JMD18 159 Key 7x7x37mm 1 160 TS 0051071 Hex Head BoiL 5 16 x1 1 2 2 1...

Page 25: ...JMD 18 18PFN Table Base and Column Assembly N 0 5 23 I ...

Page 26: ...ase RE JMD18 206 1 17 JMD18 217 Antidust Bracket 1 19 JMD18 219 Plate Bracket 1 20 JMD18 220 Table Clutch 1 22 JMD18 222 Left Flange 1 23 JMD18 223 LongitudinalNut 1 24 JMD18 224 LongitudinalScrew 1 26 JMD18 226 Right Flange 1 27 JMD18 227 Gib Strip 1 28 JMD18 228 Table 1 29 JMD18 229 Fixed Block 2 30 JMD18 230 Ring 2 121 JMD18 121 lndicator Plate 2 131 TS 0051011 Hex Head BoiL 5 16x1 2 6 145 TS 0...

Page 27: ...0 Knob 3 JMD18 050 Lock Handle 1 561704 Drill Chuck 1 JMD18 086 Cutter 1 JMD18 021 Chuck Arbor 1 365534 Angle Vise 1 JMD18 058 Handle Crank 1 JMD18 201 Wheel 3 TS 152704 Hex Wrench 3mm 1 TS 152705 Hex Wrench 4mm 1 TS 152706 Hex Wrench 5mm 1 TS 0209051 Hex Socket Cap Screw 3 8x1 1 TS 0680041 Flat Washer 3 8 1 25 ...

Page 28: ...I Q 48 333 Qc Q s 1 0 co CD I CDZ ia 0 CDCD 0 CD UlCD UlQ N men cn Q CD r 3 i CD ...

Page 29: ... Ring 1 266 JMD18PFN 266 Set Screw M6x6 2 267 2450014 Cover 2 268 2450007 WormGear Shaft 1 269 JMD18PFN 269 Key 5x5x25 1 270 291007 Transmission Gear 1 271 JMD18PFN 271 SetScrew M6x6 2 272 2450012 Pinion Gear 1 273 2450011 PinionGear 1 274 2450010 PinionGear 1 275 2450013 Fixed Ring 1 276 JMD18PFN 276 Set Screw 2 277 CA6202LLB Ball Bearing 4 278 2450009 Speed Change Lever 1 279 291 008 Stopper 1 2...

Page 30: ...y Pin 2 317 2450027 Spring Pin 2 318 2450028 Spring 2 319 2450026 Clutch Key 2 320 JMD18PFN 320 CoRing 1 321 2450048 Worm Gear Cover 1 322 JMD18PFN 322 w m Round Head SCreW H _H m _m M4x25 3 323 2450029 Clutch Bushing 1 324 2450030 Bushing Pin 1 325 2450031 Bushing Stop 1 326 JMD18PFN 326 Pin 1 327 2450032A Scale Base 1 328 2450033 Scale Base Set Screw 1 329 2450063 Graduated Base Handle 1 330 245...

Page 31: ...248 249 N to 315 316 3_20 371 370 381 308 368 376 377 294378 7 282 276 z i cnc 01 CD cn Z 2 0 DCD e II CD II CD IIQ W 1 1 1 Q CD 1 3 0 ce CD ...

Page 32: ...e Block 1 311 2450051 Pin 1 313 2450022 Key 2 315 2450024 Clutch Gear Case 1 316 2450025 Clutch Key Pin 2 317 2450027 Spring Pin 2 318 2450028 Spring 2 319 2450026 Clutch Key 2 320 JMD18PFN 320 C Ring S25 1 321 2450048 WormGearCover 1 324 2450030 Bushing Pin 1 325 2450031 Bushing Stop 1 326 JMD18PFN 326 Pin 1 328 2450033 Scale Base Set Screw 1 329 2450063 Graduated Base Handle 1 330 2450037 Handle...

Page 33: ... Worm Gear 1 368 291 028A Transmission Worm 1 369 JMD18PFN 369 C Retainer Ring 1 370 2450075A Gear 1 371 2450076A Gear 1 372 2450077 A Gear 1 373 JMD18PFN 373 C Ring 1 374 6145 Worm Cover 1 375 291 051A Micro Adjusting Indicator 1 376 JMD18PFN 376 Hex Socket Cap Screw 3 16 x3 8 2 377 JMD18PFN 377 Set Screw 1 4 x5 16 1 378 JMD18PFN 378 Set Screw 5 16 x5 16 1 379 291032A Base 1 380 291049 Bearing Sp...

Page 34: ...Electrical Schematic JMD 15 115V J J WilD l I START RED JMD 15 230V CAPAaT J WI E l I START RED STOP 32 ...

Page 35: ...Electrical Schematic JMD 18 18PFN 230V BLACK u Iffi I START RED 33 ...

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