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BD-10VS

OPERATING MANUAL LATHE

Original:

GB

Operating Instructions

Parts List

JPW (Tool) AG

Tämperlistrasse 5

CH-8117 Fällanden

Switzerland

Phone

+41 44 806 47 48

Fax

+41 44 806 47 58

www.jettools.com

50000912M

2017-03

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Summary of Contents for BD-10VS

Page 1: ...S OPERATING MANUAL LATHE Original GB Operating Instructions Parts List JPW Tool AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com 50000912M 2017 03 ...

Page 2: ...Maschinenrichtlnie Directive Machines 2006 95 EC electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique Directive Basse Tension designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 201 0 EN 60204 1 2006 A 1 2009 AC 2010 E...

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Page 18: ...rning diameter mm 250 Distance between centres mm 500 Spindle speed rpm 50 2500 Spindle taper MK4 Spindle hole mm 26 Bed width mm 135 Travel of top slide mm 75 Travel of cross slide mm 100 Tailstock taper MK2 Tailstock sleeve travel mm 60 Longitudinal feed mm rev 0 1 0 2 0 4 Pitch Metric 0 2 4 0 Pitch In inches 8 56 Dimensions Height mm 480 Length mm 1 100 Depth mm 540 Total weight kg 140 Work are...

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Page 34: ...heck clamping of the tailstock and the sleeve respecitively for turning jobs between centres Fit the securing screw at the end of the lathe in order to prevent the tailstock from falling off the lathe bed Page 32 ...

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Page 39: ...e maintenance Safety check and repair operation Start of work after every Lathe Lubrication all slideways maintenance Lubricate Lubrication the change gears and lead screw and repair slightly with Lithium based grease operation Excessive clearance in the top slide can be reduced by read justing the tapered gib Loose the countemut Turn the set screw slightly clockwise and secure the set screwsagain...

Page 40: ... Mobligea 627 or aquivalent oil Inspection glass First after 200 hours in service then after every year Oil change Use an adequate adequate collector vessel with Sufficient capacity for the oil change Unscrew the bolt the outlet Unscrew the bolt of the charging hole Close the outlet when no more oil is running off Refill with Mobilgear 627 or an equivalent oil up to the reference mark in the cente...

Page 41: ...Interval Where What How Every month lathe BD 10VS Lubricate Lubrication all lubricating nipples with machinery oil Page 39 ...

Page 42: ...avel of approximately 0 2mm Make any readjustent of the set screw in short steps The tapered gib for guiding the lead screw nut has been factory set and does not normally need to be readjusted INFORMATION The spindle bearings are permanently greased Greasing during the maintenance intervals is not necessary Further greasing of the spindle bearings is only necessary in case of de and remounting of ...

Page 43: ...6 4 Exploded view of top slide Page 41 ...

Page 44: ... 413 BD10TP 413 HANDLE 1 413 414 BD10TP 414 CLAMPING PIECE 1 414 415 BD10TP 415 WASHER 1 415 416 BD10TP 416 COMPRESSION SPRING 0 8X4X15 1 416 417 BD10TP 417 TOP SLIDE 1 417 418 BD10TP 418 GUIDE BEAD 1 418 419 BD10TP 419 PARALLEL PIN 3 10 DIN6325 1 419 420 BD10TP 420 TOP SLIDE SPINDLE 1 420 421 BD10TP 421 FLAT KEY 3 x 12 mm 1 421 422 BD10TP 422 BALL OILER 6 1 422 423 BD10TP 423 BEARING PEDESTAL 1 4...

Page 45: ...6 5 Exploded view of CROSS SLIDE Page 43 ...

Page 46: ...CROSS SLIDE 1 516 517 BD10CS 517 HEXAGON SOCKET SCREW M5 10 M5 10 1 517 518 BD10CS 518 WASHER 1 518 519 BD10CS 519 HEXAGON SOCKET SCREW M8 10 M8 10 2 519 520 BD10CS 520 GUIDE BEAD 1 520 521 BD10CS 521 GUIDE RAIL 1 521 522 BD10CS 522 HEXAGON SOCKET SCREW M4 16 M4 16 5 522 523 BD10CS 523 HEXAGON SOCKET SCREW M5 16 M5 16 4 523 524 BD10CS 524 NUT M4 DIN439 5 524 525 BD10CS 525 SCREW M8 20 M8 20 1 525 ...

Page 47: ...6 6 Exploded view of Apron Page 45 ...

Page 48: ...8 3 613 614 BD10AP 614 HEXAGON SOCKET SCREW M4 8 M4 8 3 614 615 BD10AP 615 FLANGE PEDESTAL 1 615 616 BD10AP 616 TAPER PIN 3 30 DIN7978 1 616 617 BD10AP 617 HANDLE BAR 1 617 618 BD10AP 618 HANDLE 1 618 619 BD10AP 619 HANDWHEEL 1 619 620 BD10AP 620 HEXAGON SOCKET SCREW M4 8 M4 8 3 620 621 BD10AP 621 FLANGE PEDESTAL 1 621 622 BD10AP 622 PINION SHAFT 1 622 623 BD10AP 623 BUSH 1 623 624 BD10AP 624 GEAR...

Page 49: ...6 7 Exploded view of LATHE BED Page 4 7 ...

Page 50: ...W M8 12 M8 12 1 108 109 BD10LB 109 HEXAGON SOCKET SCREW M5 12 M5 12 5 109 110 BD10LB 110 BALL OILER 6 1 110 111 BD10LB 111 RIGHT BEARING PEDESTAL 1 111 112 BD10LB 112 HEXAGON SOCKET SCREW M6 16 M6 16 4 112 113 BD10LB 113 FLAT KEYTAPER PIN 6 22 DIN6885 2 113 114 BD10LB 114 LEADSCREW 1 114 115 BD10LB 115 RACK 1 115 116 BD10LB 116 HEXAGON SOCKET SCREW M4 16 M4 16 3 116 117 BD10LB 117 ADJUSTING FLANGE...

Page 51: ...6 8 Exploded view of feed gear Page 49 ...

Page 52: ... 1 320 321 BD10FG 321 GEARWHEEL 1 321 322 BD10FG 322 CIRCLIP Φ15 1 322 323 BD10FG 323 FEATHER KEY 4 14 1 323 324 BD10FG 324 LONG FACE PINION 1 324 325 BD10FG 325 FEATHER KEY 4 10 1 325 326 BD10FG 326 LOCK WASHER Φ15 1 326 327 BD10FG 327 GEARWHEEL 1 327 328 BD10FG 328 BEARING 180202 1 328 329 BD10FG 329 FLANGE COVER OF LEADSCREW 1 329 330 BD10FG 330 HEXAGON SOCKET SCREW M 6 12 3 330 331 BD10FG 331 ...

Page 53: ...6 9 Exploded view of HANDSTOCK Page 51 ...

Page 54: ...NUT 1 423 430 BD10HD 430 THREADED PIN ISO 4028 M6X10 1 430 431 BD10HD 431 MOTOR 110ZYT59T1 1 431 432 BD10HD 432 FLAT KEY 4 x 30 mm 1 432 433 BD10HD 433 WASHER 1 433 434 BD10HD 434 HEXAGONAL NUT M8 DIN439 1 434 435 BD10HD 435 ALLEN SCREWS 1 435 436 BD10HD 436 ECCENTRIC OF TEN SION PULLEY 1 436 437 BD10HD 437 SHAFT OF TENSION PULLEY 1 437 438 BD10HD 438 BEARING 6001RZ 6001RZ 2 438 439 BD10HD 439 TEN...

Page 55: ...6 10 Exploded view of change gear Page 53 ...

Page 56: ... BD10CG 4 509 GEAR Z70 Module 1 5 1 509 510 BD10CG 4 510 GEAR Z65 Module 1 5 1 510 511 BD10CG 4 511 GEAR Z60 Module 1 5 2 511 512 BD10CG 4 512 GEAR Z50 Module 1 5 1 512 513 BD10CG 4 513 GEAR Z45 Module 1 5 1 513 514 BD10CG 4 514 GEAR Z30 Module 1 5 1 514 515 BD10CG 4 515 GEAR Z25 Module 1 5 1 515 516 BD10CG 4 516 GEAR Z20 Module 1 5 1 516 517 BD10CG 4 517 T NUT M5 2 517 518 BD10CG 4 518 SPACER 1 5...

Page 57: ...6 11 Exploded view of tailstock Page 55 ...

Page 58: ...2 PIECE OF CENTERING OF SPINDLE SLEEVE 1 922 930 BD10TS 930 THREADED PIN ISO 4028 M4 x 5 1 930 931 BD10TS 931 GUIDE BUSH 1 931 932 BD10TS 932 COVER 1 932 933 BD10TS 933 COUNTERSUNK SCREW ISO 2009 M5 x 10 4 933 934 BD10TS 934 TIGHTENING SCREW 1 934 935 BD10TS 935 SPRING 1 2 x 13 2 x 40 mm 1 935 936 BD10TS 936 CLAMPING PLATE 1 936 937 BD10TS 937 HEXAGON NUT ISO 4035 M12 1 937 938 BD10TS 938 WASHER 1...

Page 59: ...2 PIECE OF CENTERING OF SPINDLE SLEEVE 1 922 930 BD10TS 930 THREADED PIN ISO 4028 M4 x 5 1 930 931 BD10TS 931 GUIDE BUSH 1 931 932 BD10TS 932 COVER 1 932 933 BD10TS 933 COUNTERSUNK SCREW ISO 2009 M5 x 10 4 933 934 BD10TS 934 TIGHTENING SCREW 1 934 935 BD10TS 935 SPRING 1 2 x 13 2 x 40 mm 1 935 936 BD10TS 936 CLAMPING PLATE 1 936 937 BD10TS 937 HEXAGON NUT ISO 4035 M12 1 937 938 BD10TS 938 WASHER 1...

Page 60: ...6 12 Wiring Diagram BD 10VS Page 58 ...

Page 61: ...Wiring Diagram BD 10VS 6 12 Page 59 ...

Page 62: ...F 1 Reverse Switch F R ZH A 1 Filter NF211B10 02 1 Emergency stop ZB2 BE102C 240V 3A 1 Circuit board JYMC 220A I 230VAC 12ADC 1 Potentiometer WX14 12 4K7 1 Speed display and sensor JD011 5V 1 DC Motor ZYT110 59T1 1 FU1 FU2 10A 2 Gear Guard Switch QKS8 1 Chunk Guard Switch LXW5 11Q1 1 Page 60 ...

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Page 65: ...9 Acceptance test report Page 63 ...

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Page 67: ...spanner 8 10 12 14 17 19 3 4 chuck spanner 1 5 steady center MT2 1 6 follow center MT4 1 7 reverse chuck 3 jaws Ф125mm 3 8 painting can 2 9 handle 2 10 change gears 30 45 50 60 60 65 85T 7 14 T allen key 6mm 1 15 gross screwdriver 3 1 16 straight screwdriver 3 1 17 quadruple tool holder spanner 8mm 1 18 fuse 10A 2 21 gates belt 7M 710 1 Page 65 ...

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