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1054E-1404 

 

 

 

 

 

 

 

Spark Series 
 
 
 

 

SP-5000M-USB 

SP-5000C-USB

 

 

5M  Digital  Progressive  Scan 

Monochrome  and  Color  Camera

 

 

 

Document  Version:  Ver.1.5 

SP-5000-USB_Ver.1.5_Mar2015 

 
 
 

User Manual 

Summary of Contents for SP-5000M-USB

Page 1: ...1054E 1404 Spark Series SP 5000M USB SP 5000C USB 5M Digital Progressive Scan Monochrome and Color Camera Document Version Ver 1 5 SP 5000 USB_Ver 1 5_Mar2015 User Manual...

Page 2: ...This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against...

Page 3: ...Measures for the Administration of the control of Pollution by Electronic Information Products known as China RoHS The table shows contained Hazardous Substances in this camera mark shows that the env...

Page 4: ...Measures for the Administration of the control of Pollution by Electronic Information Products known as China RoHS The table shows contained Hazardous Substances in this camera mark shows that the env...

Page 5: ...mat 14 5 3 7 GPIO 14 5 3 7 1 Basic block diagram 15 5 3 7 2 IN and OUT matrix table 16 5 4 Optical Interface 16 5 4 1 Recommended External Input circuit diagram for customer 17 5 4 2 Recommended Exter...

Page 6: ...7 1 1 3 Continuous 32 7 1 2 AcquisitionStart 32 7 1 3 AcquisitionStop 32 7 1 4 Acquisition frame rate 33 7 1 5 Calculation of the sensor maximum frame rate 34 7 1 6 Maximum frame rate in USB 3 0 bandw...

Page 7: ...out P Iris 56 8 7 2 Setting for P iris lens being used 57 8 7 2 1 P Iris lens select 57 8 7 2 2 Step max 57 8 7 2 3 Position 57 8 7 2 4 Current F value 57 8 7 2 5 P Iris Auto min P Iris Auto max 57 8...

Page 8: ...service pack and Windows 8 native support expected soon Components from different manufacturers will easily communicate with each other USB3 Vision also supports the GenICamTM standard which is manage...

Page 9: ...ptical inspection applications such as solid state device inspection or material surface inspection They incorporate video processing functions such as a look up table shading compensation and blemish...

Page 10: ...ster frame rates 0 dB to 24 dB gain control for both SP 5000M USB and SP 5000C USB 10 s 1 100 000 to 8 seconds exposure control in 1 s step Auto exposure control Timed and trigger width exposure contr...

Page 11: ...r for interfacing via USB 3 0 Mounting holes Holes for mounting tripod base or direct installation Depth 5 mm Note 2 Note1 Rear protrusion on C mount lens must be less than 10 0 mm Note2 The part numb...

Page 12: ...rmation POWER TRIG Amber Power connected initiating This light goes OFF after initiating Steady green Camera is operating in Continuous mode Flashing green The camera is receiving external triggering...

Page 13: ...used for USB 3 0 in the SP 5000 USB is a Micro B Type connector with a USB 3 0 form factor 5 2 Connectors and pin assignment 5 2 1 Output connector for Digital Video Output USB 3 0 Micro B connector...

Page 14: ...ype HIROSE 10 Pin Connector 3260 10S3 55 Fig 5 Hirose 10 pin connector Table 6 Hirose 10P pin assignment Standard No I O Name Note 1 O DRIVE IRIS Motorized Lens 2 O DRIVE FOCUS Motorized Lens 3 O DRIV...

Page 15: ...P 5000C USB the digital IN OUT capability in the software control tool can assign the necessary signals needed for the system 5 3 1 Line Selector In the Line Selector the following input and output si...

Page 16: ...elector Frame Trigger Wait Connect Frame Trigger Wait signal to line item selected in Line Selector Frame Active Connect Frame Active signal to line item selected in Line Selector Acquisition Trigger...

Page 17: ...ive GPIO 4 TTL IN 1 GPIO 5 OPT IN GPIO 10 TTL IN2 GPIO 11 LVDS IN Pixel Clock Cross Point Switch 12 bit Counter INV INV INV N NAND INV Non INV Pulse Generator 20 bit counter x 2 CLR Trigger 0 Acquisit...

Page 18: ...s 3 3V to 24V DC whereas outputs will handle 5V to 24V DC The following drawing is the concept of photo coupler Fig 7 Photo coupler Selector Cross point switch output Source signal Cross point switch...

Page 19: ...C USB 17 5 4 1 Recommended External Input circuit diagram for customer Fig 8 Example of external input circuit 5 4 2 Recommended External Output circuit diagram for customer Fig 9 Example of external...

Page 20: ...k and two pulse generators In each Pulse Generator various Clear settings are connected to GPIO The following shows Pulse Generator default settings Table12 Pulse Generator default settings Display Na...

Page 21: ...start count value for the selected pulse generator However please note that a maximum 1 clock jitter can occur for the clock which is divided in the clock pre scaler 5 5 5 Pulse Generator End Point S...

Page 22: ...se of Async Mode if the clear signal is input during the length setting value the counter will stop counting according to the clear signal input In the case of Sync Mode if the clear signal is input d...

Page 23: ...nal to Clear Source for the selected pulse generator LVAL Connect LVAL signal to Clear Source for the selected pulse generator PulseGenerator0 Out Connect Pulse Generator 0 output to Clear Source for...

Page 24: ...k Pre scaler 1 x Pulse Generator Start Point Pulse Generator End Point 1 to 1048575 Pulse Generator End Point ms Clock Source Clock Pre scaler 1 x Pulse Generator End Point Pulse Generator pulse width...

Page 25: ...layout CMOS sensors used in the SP 5000M USB and SP 5000C USB have the following tap and pixel layout 6 1 1 Monochrome sensor 2560 Pixels 2048 Pixels F Fig 14 Monochrome sensor layout 6 1 2 Bayer col...

Page 26: ...dth 2560 Pixel Height 2048 Pixel X5120 Y1 X5120 Y3840 X4 Y1 X4 Y2048 X3 Y1 X3 Y2048 X2 Y1 X2 Y2048 X5 Y1 X5 Y2048 X6 Y1 X6 Y2048 X7 Y1 X7 Y2048 X8 Y1 X8 Y2048 X2053 Y1 X2553 Y2048 X2054 Y1 X2554 Y2048...

Page 27: ...2PACKED 12 bit output 4 5 6 7 8 9 0 1 2 3 0 1 4 5 6 7 8 9 2 3 Y0 Y1 Y2 Y3 10 11 10 11 4 5 6 7 8 9 0 1 2 3 10 11 0 1 4 5 6 7 8 9 2 3 10 11 6 3 3 SP 5000C USB Pixel Type 6 3 3 1 GVSP_PIX_BAYGR8 8 bit ou...

Page 28: ...dd Line 4 5 6 7 8 9 0 1 2 3 0 1 4 5 6 7 8 9 2 3 G0 R1 10 11 10 11 Even Line 4 5 6 7 8 9 0 1 2 3 0 1 4 5 6 7 8 9 2 3 B0 G1 10 11 10 11 6 3 4 PixelSize Table16 Pixel size Pixel size Pixel Format SP 5000...

Page 29: ...ontinuous Trigger mode Camera Settings a b c Tap Geometry Pixel Clock ROI Binning LVAL Active LVAL Non Active H Offset Width Offset X Heigh t Offset Y Horizo ntal Vertic al Unit Clock Unit Clock Unit...

Page 30: ...metry Pixel Clock Frame Period Typ ROI Binning FVAL DVAL Active FVAL Non Active V Offset Exposure Time Min Width Offset X Height Offset Y Horizontal Vertical Unit Line Unit Line Unit Line Unit us 8 Bi...

Page 31: ...SB is 2 OffsetX Width OffsetY Height Width 2560 Width Max 2048 Height Max Readout area Fig 21 Setting example No binning Fig 22 Setting example Binning 6 5 Digital output Bit allocation Table19 Digita...

Page 32: ...y to input the AcquisitionStart command again BlockID is not reset until AcquisitionStop is input and is incremented when the AcquisitionStart command is called In the case of PIV operation 2 frames a...

Page 33: ...e Frame Active CCD Readout Stream Active Acquisition Status In case that AcquisitionFrameCount is N Setting range of AcquisitionFrameCount is 1 AcquisitionFrameCount 255 0xFF Frame 1 Frame N Note This...

Page 34: ...put stops However if AcqusitionStop command is initiated during image output period AcqusitionActive becomes FALSE stop capturing after image output is completed Acquisition Start Acquisition Trigger...

Page 35: ...red and the default frame rate is used For example the minimum frame period for the smallest possible ROI 1 line requires 126953 Hz fps so any entry more than 126953 Hz fps will always be ignored The...

Page 36: ...rHBlanking Mono bayer 330 Nrows Height 1 2048 K Roundup 1 texp_B 2 333 us texp_F 10 2083 us 7 1 6 Maximum frame rate in USB 3 0 bandwidth The maximum bandwidth of the SP 5000 USB is capped at 2 6 Gbps...

Page 37: ...Mode is set at Timed the exposure operation can be selected as follows by setting Trigger Option Table 21 Trigger option Trigger Option setting Exposure operation OFF Timed EPS mode RCT RCT mode Refer...

Page 38: ...mode the following settings are available ALC Speed Rate of adjustment can be set Common with GainAuto Exposure Auto Max The maximum value for the exposure time can be set Exposure Auto Min The minim...

Page 39: ...lector Trigger Option Trigger Mode Exposure Mode Frame Start Off Off Off Continuous Trigger Free running operation with the maximum exposure time per the frame rate Off Timed Off Continuous Trigger Fr...

Page 40: ...level signal to the selected trigger operation Default setting High Connect HIGH level signal to the selected trigger operation Soft Trigger Connect Soft Trigger signal to the selected trigger operat...

Page 41: ...8 07 4 04 2 02 8 07 Note Note Only for SP 5000M USB 7 5 Timed mode This mode allows a single image frame to be captured with a preset exposure time by using the external trigger Additional settings de...

Page 42: ...L Exposure Active Exposure Period t4 t1 t2 t3 t1 t2 t3 t4 2L Min 218 clk 10 13 s 8L 9L 18 142 s Fig 34 Overlap OFF 7 5 2 If the overlap setting is Readout Trigger CMOS Exposure FVAL Exposure Active Ex...

Page 43: ...Trigger Option OFF Table 29 Minimum Trigger Interval at 8 bit Read out mode FULL 2 3 ROI 1 2 ROI 1 4 ROI 1 8 ROI 1 2V Binning Minimum Interval ms 16 14ms 8 01 s 13 44ms 8 01 s 8 07ms 8 01 s 4 04ms 8...

Page 44: ...SP 5000M USB SP 5000C USB 42 7 6 2 If the overlap setting is Readout Trigger CMOS Exposure FVAL Exposure Active Exposure Period t3 t1 t2 t4 Fig 37 Readout t1 t2 t3 t4 2L Min 208 clk 7L 8L 1L...

Page 45: ...the accumulated signal against the trigger is read out FVAL LVAL and DVAL are output too Primary settings to use this mode Exposure Mode Timed Trigger Mode ON Trigger Option RCT In this mode the sett...

Page 46: ...Mode Timed Trigger Mode ON Trigger Option PIV In this mode the setting of Trigger Overlap is invalid Table 31 Minimum Trigger Interval at 8 bit Readout Mode FULL 2 3 ROI 1 2 ROI 1 4 ROI 1 8 ROI 1 2V B...

Page 47: ...Mode command and has the following options Table 33 Video send mode Mode selected Index selection method Trigger Sequence Select the index by using the Frame Start trigger signal The setting index can...

Page 48: ...nge is 1 to 2048 lines Rules for setting area and step number are the same as the normal ROI mode set by Video Send Mode Normal Index 0 Index 1 Index 2 Index 3 Index 4 Frame Start Trigger In Sequence...

Page 49: ...t 7 Sequence ROI Black Level Black Level setting is available for each index 8 Sequence ROI Exposure Time Exposure Time setting is available for each index 9 Sequence ROI Binning Horizontal ON or OFF...

Page 50: ...ameters 1 Multi ROI Index Max Setting value 1 8 Maximum 8 ROI settings are possible in a frame Set Index 1 through 8 in Multi ROI Index table as an application requires 2 Multi ROI Index Selector Inde...

Page 51: ...i ROI Offset Y Offset Y can be set for each ROI area of Multi ROI Index 1 to 8 The restrictions for setting Step and other factors is the same as the normal ROI setting 7 11 Operation and function mat...

Page 52: ...5000C USB blue and red digital gain can be set from x0 45 to x5 62 against the Master gain setting and its resolution is x0 01 step 4 In the SP 5000C USB analog base gain can be applied to R G and B...

Page 53: ...16 0dB to 24dB SP 5000C USB DigitalAll 1 16 0dB to 24dB Digital Red All 0 4467 5 6235 0dB to 15dB Digital Blue All 0 4467 5 6235 0dB to 15dB 8 2 3 Gain Raw The gain raw can be adjusted in the followin...

Page 54: ...ices Common with ExposureAuto Low Right Low Mid right Low Mid left Low Left Mid Low Mid left Mid High Mid left High Mid left Mid Low Left Mid High Left High Left High Mid right Mid High Mid right Mid...

Page 55: ...s is the adjusted or output pixel value for a given LUT index It has a range of 0 to 4095 12 bit and is automatically scaled to the bit depth of the current operating mode 8 bit or 10 bit Note linear...

Page 56: ...tics 8 5 Shading Correction This function compensates for shading non uniformity caused by the lens or the light source used This compensation can be performed even if shading issues are not symmetric...

Page 57: ...s less than 300LSB at 10 bit output 8 6 Blemish compensation The SP 5000M USB and SP 5000C USB have a blemish compensation circuit This function compensates blemishes on the CMOS sensor typically pixe...

Page 58: ...e Factory Option DC iris lens Only auto iris control is available Factory Option 8 7 1 About P Iris New Spark Series SP 5000M USB and SP 5000C USB come equipped with P Iris control as part of the stan...

Page 59: ...s Select 3 If the lens is changed in P iris Lens Select 8 7 2 4 Current F value The current F value is indicated by using iris position information This can be indicated during auto iris operation The...

Page 60: ...function AIC works together with AGC and Exposure Auto ASC If the lighting condition is changed from bright to dark AIC ASC AGC If the lighting condition is changed from dark to bright AGC ASC AIC Fig...

Page 61: ...exposure mode is OFF and the HDR mode is set to ON the exposure mode is automatically changed to Timed 2 If horizontal binning and or vertical binning are set to ON the HDR mode cannot be set In this...

Page 62: ...o the PC and JAI SDK 2 0 is started up an XML file which stores default settings of the camera is downloaded to the JAI_SDK camera control tool The default settings of the SP 5000 USB are as follows I...

Page 63: ...SP 5000M USB SP 5000C USB 61 10 External appearance and dimensions Dimensions tolerance 0 3mm Unit mm Fig 55 Outside dimensions...

Page 64: ...SP 5000M USB SP 5000C USB 62 11 Specifications 11 1 Spectral response Fig 56 Spectral response SP 5000M USB Fig 57 Spectral response SP 5000C USB With IR Cut Filter...

Page 65: ...P H1 V1 49 59fps Max 49 59fps Max Binning H1 V2 99 18fps Max Binning H2 V1 49 49fps Max Binning H2 V2 99 18fps Max Mono12 Bayer12 H1 V1 30 99fps Max 30 99fps Max Binning H1 V2 61 98fps Max Binning H2...

Page 66: ...Black Level Adjust Ref level 33 5LSB 10 bit Average value of 100 100 Adj range 256 255LSB 10 bit Resolution 1 STEP 0 25LSB Sensor Base Gain 0dB 6dB 12dB 0dB 6dB 12dB RGB respectively Gain Control Man...

Page 67: ...g temperature Humidity Performance guaranteed 10 C to 50 C 20 80 No condensing Operating Temperature Humidity 45 C to 70 C 20 to 80 No condensing Storage Temp Humidity 45 C to 70 C 20 to 80 no condens...

Page 68: ...blemishes Over time some pixel defects can occur This does not have a practical effect on the operation of the camera These will show up as white spots blemishes Exposure to cosmic rays can cause blem...

Page 69: ...pod mounting plate please use the provided screws 5 Exportation When exporting this product please follow the export regulation of your own country 6 References 1 This manual can and datasheet for SP...

Page 70: ...June 2014 Ver 1 0 Release Aug 2014 Ver 1 1 Correct pixel type Mono 10Paked and Bayer10Packed Sept 2014 Ver 1 2 Revise Spectral Response Oct 2014 Ver 1 3 Revise B E spectral response with wider wave l...

Page 71: ...in this manual are trademarks or registered trademarks of their respective owners JAI A S cannot be held responsible for any technical or typographical errors and reserves the right to make changes to...

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