iSHAN YET-A1 Operation Manual Download

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裕祥集中潤滑給油裝置

Centralized Lubrication Systems

(

電動注油機

)

(Automatic lubricator)

YET-A1 / YET-A1P1

抵抗式電動注油機

Resistance type automatic lubricator

YET-A2/ YET-A2P2

容積

式電動注油機

Piston type automatic lubricator

操作手冊

Operation Manual

感謝您購買裕祥集中潤滑給油系統，爲了適當使用而無問題，請詳細閱讀本手冊

並確遵指示。

Welcome on using an iSHAN centralized lubrication systems. Read this owner's

manual before installing, operating or maintaining the product. Failure to follow

theinstructions and safety precautions in this owner’s manual could result in serious injury,

death, or propertydamage. Keep for future reference.

Summary of Contents for YET-A1

Page 1: ...matic lubricator 操作手冊 Operation Manual 感謝您購買裕祥集中潤滑給油系統爲了適當使用而無問題請詳細閱讀本手冊並確遵指示 Welcome on using an iSHAN centralized lubrication systems Read this owner s manual before installing operating or maintaining the product Failure to follow theinstructions and safety precautions in this owner s manual could result in serious injury death or propertydamage Keep for future reference ...

Page 2: ...1 4 發生故障時 4 2 2 注油機組成元件 4 2 3 產品標籤 5 2 4 安裝 6 2 4 1 安裝注油機 6 2 4 2 加入油料 6 2 4 3 油管接法 6 2 4 4 安裝電源和警報器 6 3 使用說明 8 3 1 控制台 8 3 2 間歇潤滑時間數值顯示 8 3 3 設定間歇潤滑時間 8 3 4 重新啟動 8 3 5 操作模式的設定 8 3 5 1 動作說明 9 3 6 補充油料 9 4 保養 9 5 故障排除 10 6 保証 11 7 注意事項 11 8 技術資料 11 8 1 規格介面 11 8 2 接線圖 12 9 聯繫方式 25 ...

Page 3: ...定壓力為 7 kgf cm2 YET A2 的設定壓力為 15 kgf cm2 為保護週邊設備設有釋壓閥來固定潤滑時的壓力 YET A2 可以使用容積式分配器配合脫壓裝置在間歇時間舒解油管內的油壓 YET 機型會在油量不足時發送出警報聲響及燈號並會停止送油的動作為採取更進一步的對應缺油措施例如讓需要潤滑的機器停止工作等等可依用戶的需求將潤滑機台的異常出力接點連接到機器接點電腦或其它儀器設備上注意潤滑與間歇時間設定時最長潤滑時間 2min 最短間歇時間 3min 2 基礎操作 2 1 安全措施 2 1 1 安裝前安裝前先確定電源接線輸入電壓是否正確安裝前確定各零組件電器規格是否正確裕祥集中潤滑給油裝置不可使用於以油料潤滑機器以外的其他用途 2 1 2 加油之前潤滑油的黏度應介於 30 250 cSt 注意若使用油料的黏度高於 250 cSt 注...

Page 4: ...4 25 2 1 4 發生故障時只有裕祥公司的客戶服務人員有權進行維修並須使用原廠之備用零件 2 2 注油機組成元件圖一 1 電子箱頂蓋 8 液位開關 2 電纜固定頭 9 齒泵 3 YET A控制面版 10 釋壓閥 4 丸蓋 11 脫壓機構 A2專用 5 上蓋 12 直角接頭 6 加油口濾網 13 壓力錶 7 油箱 14 電子箱外殼 ...

Page 5: ...5 25 2 3 產品標籤規格貼紙小心觸電電子箱外殼右前方電子箱外殼上方配線貼紙注意事項操作說明電子箱外殼內部油箱正面右上方油箱左側 ...

Page 6: ...設高度應高於地面 0 6 1 7 公尺圖二 2 4 2 加入油料取下丸蓋並注入乾淨未使用過的潤滑油到油箱內見圖三直到八分滿的高度然後蓋上丸蓋只能使用黏度介於 30 250cSt 的潤滑油注意若使用油料的黏度高於 250cSt 注油機可能會燒毀圖三 2 4 3 油管接法現在開始接油管見圖四接頭位於注油機右側將接頭 1 上的套管帽 1 套管 2 取出並將其套在油管 4 上然後將油管插入接頭 3 內並使油管 4 伸出套管 2 至少 1 mm 以上將油管 4 扶正以套管帽 1 鎖緊以免漏油圖四 2 4 4 安裝電源和警報器欲連接電源及警報的電纜時先確定該電纜沒有通電接著請鬆開電源和警報接 ...

Page 7: ...把電纜從開口推穿進電子箱把電纜接到電源及警報的接點圖七要連接時先鬆開地線接點的螺絲再把地線接上去並拴緊螺絲以固定之接著依正負方向把電纜接到電源 POWER 接點上完成後將配線盒蓋上並將電纜固定頭旋緊以免電線被拉出配線盒造成斷路參考圖九將電源接上若接線正確在控制台上的潤滑指示燈橙燈會亮起圖十同時注油機以開機即潤滑開始運轉圖五圖六圖七通電時 Connection NC COM 常閉 COM NO 常開不缺油時電路導通電路不導通缺油時電路不導通電路導通圖八圖九 ...

Page 8: ...鍵或減鍵的任一個 1 至 2 秒時間顯示螢幕會顯示之前間歇潤滑時間的設定值壓一下間歇潤滑時間會增加持續壓住則會快速增加壓一下間歇潤滑時間會減少持續壓住則會快速減少間歇時間的單位可設定為秒分時潤滑時間的單位設定為秒數值由 1 到 999 可調整注油機出廠已設定為潤滑秒間歇分若注油機在設定模式注意間歇潤滑兩指示燈都會閃爍設定好間歇潤滑時間後勿再按任何鍵注油機 5 秒鐘後會將新的設定儲存並自動重新啟動此時指示燈不再閃爍而是潤滑時潤滑指示燈亮間歇時間歇指示燈亮另一指示燈不亮 3 4 重新啟動任何時候按強制潤滑鍵圖十 1 至 2 秒注油機會依目前間歇潤滑時間的設定自動重新啟動可以有強制潤滑的效果 3 5 操作模式的設定注意只有裕祥公司客戶服務部工作人員被授權更改注油機的初始設定使用者只可以進行基本功能的設定潤滑時...

Page 9: ...閃爍同時閃爍 OFF 按鍵時叫 0 2S OFF OFF 壓力異常 0 5 秒閃爍 OFF 0 5 秒閃爍 ON OFF ON 油位不足 OFF 0 5 秒閃爍 0 5 秒閃爍 ON OFF ON 按立即潤滑 2 秒後 ON OFF OFF OFF 2 秒後 ON OFF 3 6 補充油料油的高度必須大約介於油箱三分到八分滿之間如果油的高度比浮動開關位置還低潤滑機會停止動作並送出一個警報信號此時請加入新油見圖三將油箱蓋打開並倒入新油注意切勿使用已用過的潤滑油 4 保養裕祥集中潤滑給油裝置的保養十分容易為維護裝置請定期清理油箱若油箱底部或濾油網發現雜質請將注油機停止並將油箱四個角落的螺絲拆下使油箱與注油機其他部份分離油箱清洗後請將螺絲裝迴旋緊為了避免人為操作不當造成故障下列事項請確實遵守 à 關機後須等待二十秒才能再開機以維護電子控制系統穩定 à 不...

Page 10: ...幫浦馬達油流出量不足濾油網阻塞清理吸油組之濾網油黏度太高或太低使用適當黏度的油品油管與注油機接頭處漏油安裝錯誤套管必須完全套入管子並使油管放進接頭後伸出套管至少 1 mm 以上的長度注油機運轉但油未流出管路中有空氣等待約一分鐘若無油流出將直角接頭和套管帽放鬆待油流出後再瑣緊拆解注油機出口的油管檢視打油時是否有油流出若有表示注油機正常可能是機械的配管阻塞或破裂查出那段管路異常並加以處理拆解注油機出口的油管檢視打油時是否有油流出若無可能是齒泵卡死或馬達異常齒泵卡死油太髒清理油箱雜質並將機台寄回經銷商或本公司維修馬達異常將機台寄回經銷商或本公司維修若有安裝壓力開關檢查壓力開關是否正常若正常表示管中壓力無法建立可能是管路破裂或馬達故障若壓力開關或微動開關故障需更新若管內壓力無法建...

Page 11: ...內因此不得以此進行法律訴訟 8 技術資料 8 1 規格介面 YET A1 YET A2 電源供應 AC 110 V or AC 220 V AC 110 V or AC 220 V 消耗功率 max 100W 100W 容許粘度範圍 30 250 cSt 30 250 cSt 吐出量 200 cc min 150 cc min 最大吐出壓力 kgf cm2 7 1 kgf cm2 15 1 kgf cm2 管路接頭直徑 4 或 6 mm 4 或 6 mm 尺寸高寬長 2L 255 150 205 3L 275 175 227 4L 273 180 275 2L 255 150 205 3L 275 175 227 4L 273 180 275 油箱容積 2L 3L 4L 2L 3L 4L 操作溫度 0 50 0 50 壓力錶最大規格 15 kgf cm2 35 kgf cm2 ...

Page 12: ...12 25 8 2 接線圖 ...

Page 13: ...ounting 18 2 4 2 Filling Oil 18 2 4 3 Lubrication line connection 18 2 4 4 Wiring and alarm 19 3 GENERAL INFORMATION 20 3 1CONTROL PANEL 20 3 2 INTERMITTENCE TIME LUBRICATION TIME DISPLAY 20 3 3 INTERMITTENCE TIME LUBRICATION TIME SET UP 20 3 4 RES BUTTON 21 3 5 OPERATING MODE SETTING 21 3 5 1 DISPLAY ACTION INSTRUCTION 21 3 6 REFILLING LUBRICANT 21 4 MAINTENANCE 22 5 FAULTS TROUBLESHOOTING 22 6 W...

Page 14: ...djust time for lubrication quantity The maximum discharge rate of YET A1 pump is 200 ml min The maximum discharge rate of YET A2 pump is 150 ml min The max discharge pressure for YET A1 series is 7kgf cm2 and YET A2 series is 15kgf cm2 The lubrication unit contains a pressure relief valve in order to prevent injury death or property damage YET A2 model operates with piston type distributors and th...

Page 15: ...d or burned due to high resistance which caused by delivering higher than an oil viscosity of 250cSt no pressure build up in centralized lubrication system or insufficient oil delivery caused by pumping lower than an oil viscosity of 30cSt result in centralized lubrication system failure Only clean lubricant may be added Please never fill with used oil Never fill with chemical substances water or ...

Page 16: ...ation unit 1 Cover 8 Level switch 2 Cable gland 9 Gear pump 3 Control panel 10 Relief valve 4 Oil tank cap 11 Dump valve for A2 5 Mounting board 12 Elbow adapter 6 Oil inlet filter 13 Pressure gauge 7 Reservoir 14 Housing Fig 1 ...

Page 17: ...tioned on the front upper right side of housing Positioned on the cover of housing Wiring instruction Warning Operation instruction Positioned inside housing Positioned on the front upper right side of the reservoir Positioned on the left side of the reservoir ...

Page 18: ...o the MAX mark Fig 3 Please note that only use permitted range of oil viscosity between 30cSt to 250cSt Warning Motor jammed or burned due to high resistance which caused by delivering higher than an oil viscosity of 250cSt Fig 3 2 4 3 Lubrication line connection See Fig 4 Solderless tube connection double tapered sleeves can be used The tube 4 must go through compressed bushing 1 and double taper...

Page 19: ...strongly recommended The electrical circuit diagram of the lubrication unit is affixed inside the unit and can be accessed by removing the cap Remove the cap Fig 5 and inside you can see terminal plate and cable gland nut Loosen cable gland Fig 6 and then insert cable through the cable gland hole Fig 7 to wire up Fix the cable gland to the housing After electric connection is completed and then th...

Page 20: ...time during the lubrication unit working Lubrication time display indicates the set value and the remaining of intermittent time during the lubrication unit working When pressing any of the and of Lubrication Time Intermittence Time for two seconds the set up value will be shown If no further action the timer will restart after 2 seconds 3 3 Intermittence Time Lubrication Time set up Press any of ...

Page 21: ... OFF OFF ON Convey oil OFF Time unit 0 1 second Flashing per 0 5 sec Flashing per 0 5 sec OFF OFF ON Convey oil OFF Time unit 1 second Flashing per 1 sec Flashing per 1 sec OFF OFF ON Convey oil OFF Time unit 1 minute Flashing per 2 sec Flashing per 2 sec OFF OFF ON Convey oil OFF Time unit 1 hour Flashing per 5 sec Flashing per 5 sec OFF OFF ON Convey oil OFF Setting time unit Flashing Flashing O...

Page 22: ...ET A2 is prohibited to install the adapter with check valve which will result in lubrication system failure 5 Faults Troubleshooting Warning Disconnect the product from main power supply before working on it Warning Please do not try to repair or disassemble the lubrication unit for the faults not listed below You should consult and inform iSHAN company at once Fault Possible cause Recertification...

Page 23: ...If not refer to the troubleshooting instruction Electric leakage If the water comes in contact with electric wire or earth faults in electrical appliances Indicate with remark where occurred and then return to iSHAN for repair 6 Warranty iSHAN warrants that it will repair or replace any product manufactured and sold by it which proves to be defective in material or workmanship within a period of o...

Page 24: ...sure kgf cm2 7 1 kgf cm2 15 1 kgf cm2 Diameter of oil output adapter 4 或 6 mm 4 或 6 mm Dimension L W H mm 2L 255 150 205 3L 275 175 227 4L 273 180 275 2L 255 150 205 3L 275 175 227 4L 273 180 275 Reservoir capacity 2L 3L 4L 2L 3L 4L Ambient temperature 0 50 0 50 Pressure gauge 15 kgf cm2 35 kgf cm2 Switching pressure option 2 1 kgf cm2 11 5 kgf cm2 Switched current max 3A 3A 8 2 Wire diagramed tra...

Page 25: ...an TEL 886 4 26302881 FAX 886 4 26302880 E mail ishan tcts seed net tw http www ishan com tw China Company Zhejiang Sunshine Machinery Co Ltd Add No 852 Qingfeng S Rd Tongxiang Zhejiang Province Mainland China TEL 86 573 88112730 FAX 86 573 88112739 E mail ishan ishan com cn http www ishan com cn Guangdong Office Add 3F Haoyun Business Tower Changxing Street Chang an Town Dongguan Guangdong Provin...

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