iSHAN YAE-A1/A1P1 Operation Manual Download

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裕祥集中潤滑給油裝置

Centralized Lubrication Systems

(

電動注油機

)

(Automatic lubricator)

YAE-A1/A1P1

抵抗式電動注油機

Resistance type Automatic lubricator

YAE-A2/A2P2

容積式電動注油機

Piston type automatic Lubricator

操作手冊

Operation Manual

感謝您購買裕祥集中潤滑給油系統，為了適當使用而無問題，請詳細閱讀本手冊

並確遵指示

。

Welcome on using an iSHAN centralized lubrication systems. Read this owner's manual

before installing, operating or maintaining the product. Failure to follow the instructions and
safety precautions in this owner’s manual could result in serious injury, death, or property
damage. Keep for future reference.

Summary of Contents for YAE-A1/A1P1

Page 1: ... Lubricator 操作手冊 Operation Manual 感謝您購買裕祥集中潤滑給油系統為了適當使用而無問題請詳細閱讀本手冊並確遵指示 Welcome on using an iSHAN centralized lubrication systems Read this owner s manual before installing operating or maintaining the product Failure to follow the instructions and safety precautions in this owner s manual could result in serious injury death or property damage Keep for future reference ...

Page 2: ...3 控制器的安全措施 3 2 1 4 發生故障時 3 2 2 注油機組成元件 4 2 3 安裝 5 2 3 1 安裝注油機 5 2 3 2 加入油料 5 2 3 3 油管接法 5 2 3 4 安裝電源和警報器 5 3 使用說明 7 3 1 控制面板 7 3 3 設定間歇潤滑時間 7 3 4 重新啟動 7 3 5 操作模式的設定 8 3 5 1 動作說明 8 3 6 補充油料 8 4 保養 8 5 故障排除 8 6 保証 9 7 注意事項 10 8 技術資料 10 8 1 規格介面 10 8 2 接線圖 10 9 聯繫方式 22 ...

Page 3: ...限前發出警報信號並停止運轉若是連接到工具機上亦可將整部機器停止此外使用者也可以根據本身需求將 YAE A1 A2 注油機和電腦或應用系統連線以加強警報功能 YAE A1 A2 的設計是以間歇方式潤滑間歇時間可設定由 1 到 999 秒分时潤滑時間可設定由 1 到 999 秒對 YAE A1 機型每分鐘最大吐出量為 300 ml min 對 YAE A2 型則為 150 ml min 2 基礎操作 2 1 安全措施 2 1 1 安裝前安裝前先確定電源接線輸入電壓是否正確安裝前確定各零組件電器規格是否正確裕祥集中潤滑給油裝置不可使用於以油料潤滑機器以外的其他用途 2 1 2 加油之前潤滑油的粘度應介於 30 250 cSt 注意若使用油料的粘度高於 250 cSt 注油機可能會燒毀只可使用新的油料忌用已使用過的油來作潤滑不可加入化學物質或水清除...

Page 4: ...4 22 2 2 注油機組成元件 1 液位開關 2 排氣閥 3 溢流閥 YAC B2 H2 專用 4 加油口濾網 5 上蓋 6 加油口組 7 蜂鳴器 8 電纜固定頭 9 控制面版 10 電子箱蓋 11 馬達 12 壓力錶 13 直角接頭組 14 脫壓裝置 YAC B2 H2 專用 15 油泵支架 16 齒泵 17 油箱圖一 ...

Page 5: ...型式然後蓋上丸蓋只能使用粘度介於 30 250 cSt 的潤滑油注意若使用油料的粘度高於 250 cSt 注油機可能會燒毀圖三 2 3 3 油管接法現在開始接油管參考圖四出油口位於注油機右側將油管接頭上的套管帽 1 套管 2 取出套在油管 4 上然後將油管插入接頭 3 內並使油管 4 伸出套管 2 至少 1 mm 以上將油管 4 扶正以套管帽 1 鎖緊以免漏油 2 3 4 安裝電源和警報器欲連接電源及警報的電纜時先確定該電纜沒有通電接著請鬆開電源和警報接點所在的電子箱頂蓋之螺絲圖五電子箱左方有一電纜固定頭請旋開此電纜固定頭圖六並將電纜穿套過此電纜固定頭再把電纜從開口推穿進電子箱圖七把電纜接到電源及警報的接點圖八要連接時先鬆開地線接點的螺絲再把地線接上去並拴緊螺絲以固定之接著依正負方向把電纜接到電源 POWER 接點上 ...

Page 6: ... 油量不足時電路是關閉的若選擇 NC COM 接點常閉則缺油時注油機會打開電路 NC COM NO 接點為 max 3A 250V AC 通電時接點的狀況 NC COM 常閉 COM NO 常開不缺油時電路電路開缺油時電路開電路閉完成後將配線盒蓋上並將電纜固定頭旋緊圖九以免電線被拉出配線盒造成斷路將電源接上若接線正確在控制面板上的潤滑指示燈橙燈會亮起圖十一同時注油機以開機記憶開始運轉注如果機台為 YAE A1 A1P1 型號可參考圖十進行壓力調整旋鬆釋壓閥上的小螺母 2 將調壓閥旋鬆一般出廠前均已放鬆打開電源待油從釋壓閥排油孔流出來再將釋壓閥往下旋緊調整至所要的壓力不可超過機台最大設定壓力若是您無法調整到想要的壓力值請檢查您的配管末端油是否大量流失可能是未裝 ...

Page 7: ... 秒可讀取潤滑間歇時間的設定值如果未再按任何鍵注油機 2 秒鐘後會自動重新啟動 3 3 設定間歇潤滑時間先按住間歇潤滑時間設定鍵加鍵或減鍵的任一個 1 至 2 秒時間顯示螢幕會顯示之前間歇潤滑時間的設定值壓一下間歇潤滑時間會增加持續壓住則會快速增加壓一下間歇潤滑時間會減少持續壓住則會快速減少間歇潤滑時間的單位可設定為分 min 或秒 sec 數值由 1 到 999 若注油機在設定模式注意間歇潤滑兩指示燈都會閃爍設定好間歇潤滑時間後勿再按任何鍵注油機 5 秒鐘後會將新的設定儲存並自動重新啟動此時指示燈不再閃爍而是潤滑時潤滑指示燈亮間歇時間歇指示燈亮另一指示燈不亮 3 4 重新啟動任何時候按強制潤滑鍵圖十一 1 至 2 秒注油機會依目前間歇潤滑時間的設定自動重新啟動可以有強制潤滑的效果潤滑時間顯示間歇時間顯示 ...

Page 8: ...避免人為操作不當造成故障下列事項請確實遵守 à 關機後須等待二十秒才能再開機以維護電子控制系統穩定 à 不可私自變更本公司機台的出廠設定以免造成故障 5 故障排除作任何檢查前應先關閉電源對於未列於以下表格內的異常狀況請勿自行修理及拆解請向本公司或經銷商諮詢潤滑指示燈間歇指示燈異常指示燈蜂鳴器注油馬達異常接點計次一直亮著 OFF OFF 潤滑時 ON OFF 計時 1 秒 1 秒閃爍 1 秒閃爍 OFF OFF 潤滑時 ON OFF 計時 1 分 2 秒閃爍 2 秒閃爍 OFF OFF 潤滑時 ON OFF 計時 1 小時 5 秒閃爍 5 秒閃爍 OFF OFF 潤滑時 ON OFF 設定單位同時閃爍同時閃爍 OFF 按鍵時叫 0 2S OFF OFF 設定時間同時閃爍同時閃爍 OFF 按鍵時叫 0 2S OFF OFF 壓力異常 0 5 秒閃爍 OFF...

Page 9: ...液位開關幫浦或馬達故障更換幫浦馬達油流出量不足濾油網阻塞清理吸油組之濾網油粘度太高或太低使用適當粘度的油品油管與注油機接頭處漏油安裝錯誤套管必須完全套入管子並使油管放進接頭後伸出套管至少 1 mm 以上的長度注油機運轉但油未流出管路中有空氣 YAE A1 A1P1 打開釋壓閥及螺帽以釋出空氣等油從釋壓閥排油孔流出來再重新調整所要的壓力拆解注油機出口的油管檢視打油時是否有油流出若有表示注油機正常可能是機械的配管阻塞或破裂查出那段管路異常並加以處理拆解注油機出口的油管檢視打油時是否有油流出若無可能是齒泵卡死或馬達異常齒泵卡死油太髒清理油箱雜質並將機台寄回經銷商或本公司維修馬達異常將機台寄回經銷商或本公司維修若有安裝壓力開關檢查壓力開關是否正常若正常表示管中壓力無法建立可能是管路破裂或馬達故障若壓...

Page 10: ...0 60 Hz 220V 50 60 Hz 輸出 25 W max 25W max 最大吐出量 300 ml min 150 ml min 最大壓力 10 kgf cm2 20 kgf cm2 間歇時間秒分時 1 999 1 999 潤滑時間秒 1 999 1 999 管路接頭直徑 mm 4 or 6 4 or 6 壓力開關接點容量 Max 3A 3A 液位開關接點容量 Max 0 3A 0 3A 尺寸高寬長 3L 305 145 235 mm 4L 297 175 278 mm 3L 305 145 235 mm 4L 297 175 278 mm 油箱容積 3L 4L 3L 4L 操作溫度 0 50 0 50 壓力錶最大規格 15 kgf cm2 35 kgf cm2 8 2 接線圖 ...

Page 11: ... 2 Filling Oil 15 2 3 3 Lubrication line connection 15 2 3 4 Wiring and alarm 16 3 General information 17 3 1 Control panel 17 3 2 Intermittence Time Lubrication Time Display 17 3 3 Intermittence Time Lubrication Time set up 18 3 4 RES button 18 3 5 Operating mode setting 18 3 5 1 Display Action instruction 18 3 6 Refilling lubricant 19 4 Maintenance 19 5 Faults Troubleshooting 19 6 Warranty 20 7A...

Page 12: ... in the centralized lubrication system during the pump cycle time and detects any leaking or lubrication connection damage The level switch is design to monitor the filling level and shut down the lubrication unit when the lubricant is insufficient To get further safety the lubrication unit can connect to other monitored device properly to enhance the alarm system The design of YAE A series is to ...

Page 13: ...nsufficient oil delivery caused by pumping lower than an oil viscosity of 30cSt result in centralized lubrication system failure Only clean lubricant may be added Please never fill with used oil Never fill with chemical substances water or hazardous fluids All components of the lubrication line system including reservoir pipes hoses cut off valves control valves fittings and so on must be carefull...

Page 14: ...ve 3 Pressure relief only for YAC B2 H2 4 Oil inlet filter 5 Bracket 6 Oil tank cap 7 Beep alarm 8 Cable gland 9 Control panel 10 Housing 11 Motor 12 Pressure gauge 13 Elbow adapter 14 Dump valve only for YAC B2 H2 15 Pump support 16 Gear pump 17 Reservoir Fig 1 ...

Page 15: ...f oil viscosity between 30cSt to 250cSt The reservoir capacity is available from 3 4 6 8 20 liters Warning Motor jammed or burned due to high resistance which caused by delivering higher than an oil viscosity of 250cSt 2 3 3 Lubrication line connection Solderless tube connection double tapered sleeves can be used The tube must go through compressed bushing and double tapered sleeve See Fig 4 To av...

Page 16: ... up Fix the cable gland to the housing Wiring must comply with the electrical circuit diagram Fig 8 of the lubrication unit affixed inside the unit Otherwise property damage or serious injury can occur After electric connection is completed and then the power switched on the level switch would send a signal to the lubrication unit with alarm and alarm indicator light and the motor stops at the sam...

Page 17: ... nut to fix the pressure regulator in case there is any change by the accident 3 General information 3 1 Control panel Fig 11 3 2 Intermittence Time Lubrication Time Display The setting of intermittent time and lubrication time can be adjusted by pressing any of or for two seconds and read from value from the display If no further action the timer will restart after 5 seconds Intermittence time di...

Page 18: ...t up and then run default setting to deliver lubricant 3 5 Operating mode setting Warning Only allow authorized person by iSHAN company to change default setting The user only can adjust time for lubrication or intermittence 3 5 1 Display Action instruction Action Indicator light of LUB Indicator light of INT Indicator light of Alarm Alarm Motor Monitor unit Cycle mode ON OFF OFF ON Convey oil OFF...

Page 19: ...nic control device wait 20 seconds to reboot after shutting down the unit à Default setting is not allowed to change by the user in case malfunction 5 Faults Troubleshooting Warning Disconnect the product from main power supply before working on it Warning Please do not try to repair or disassemble the lubrication unit for the faults not listed below You should consult and inform iSHAN company at ...

Page 20: ...If not refer to the troubleshooting instruction Electric leakage If the water comes in contact with electric wire or earth faults in electrical appliances Indicate with remark where occurred and then return to iSHAN for repair 6 Warranty iSHAN warrants that it will repair or replace any product manufactured and sold by it which proves to be defective in material or workmanship within a period of o...

Page 21: ...ing value of INT second minute hour 1 999 1 999 Time setting value of LUB second 1 999 1 999 Diameter of oil output adapter 4 or 6 4 or 6 Pressure switch current Max 3A 3A Level switch current Max 0 3A 0 3A Dimension L W H mm 3L 305 145 235 mm 4L 297 175 278mm 3L 305 145 235 mm 4L 297 175 278mm Reservoir capacity 3L 4L 3L 4L Ambient temperature 0 50 0 50 Pressure gauge 15 kgf cm2 35 kgf cm2 8 2 Wi...

Page 22: ...TEL 886 4 26302881 FAX 886 4 26302880 E mail ishan tcts seed net tw http www ishan com tw China Company Zhejiang Sunshine Machinery Co Ltd Add No 852 Qingfeng S Rd Tongxiang Zhejiang Province Mainland China TEL 86 573 88112730 FAX 86 573 88112739 E mail ishan ishan com cn http www ishan com cn Guangdong Office Add 3F Haoyun Business Tower Changxing Street Chang an Town Dongguan Guangdong Province ...

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iSHAN YAE-A1/A1P1, Operation Manual

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