Isel LES4 Assembly Instructions Manual Download

Page: 1 / 52

Linear units with spindle drive

LES4 - LES5

– LES6

Assembly instructions with:

- Installation instructions

- Maintenance instructions

- Installation explanation

for a drive system

(an incomplete machine as defined in the Machinery Directive 2006/42/EC)

Summary of Contents for LES4

Page 1: ...inear units with spindle drive LES4 LES5 LES6 Assembly instructions with Installation instructions Maintenance instructions Installation explanation for a drive system an incomplete machine as defined in the Machinery Directive 2006 42 EC ...

Page 2: ...nsequences Warning caution Warning of possible minor injuries to persons of possible faults or destruction of the product or possible damage to property Not heeding the facts following this symbol text picture or table can result in serious damage to property Important information or note Important information or note on how the product works Reading the safety guidelines Before commissioning the ...

Page 3: ...d it can t be improved upon In accordance with this motto as the manufacturer we are constantly improving all our manuals including operating instructions and assembly instructions at considerable cost to ourselves We are committed to doing so since this is of benefit to both you as our customers and us We want you to be able to work efficiently with the relevant manuals and find the information y...

Page 4: ...ion 37 4 Assembly disassembly as individual components 38 4 1 MOUNTING ON THE LINEAR GUIDE RAIL 38 4 2 MOUNTING ON THE GUIDE SLIDES 39 5 Fault list 40 6 Technical data 41 6 1 MECHANICAL DATA 41 6 2 ELECTRICAL DATA 43 7 Maintenance and cleaning 44 7 1 MAINTENANCE INSTRUCTIONS 44 7 2 CLEANING 45 8 Decommissioning disposal 45 9 CE Conformity 46 10 Service 46 11 Warranty 47 12 Installation explanation...

Page 5: ...r modules with ballscrew drives which are ready to install They are for use mainly in factory automation handling technology and light machinery con struction These linear units are available in different standard lengths and can be fitted with special direct motor connections The many options for configuring and combining the units mean users can build a wide variety of con structions to suit the...

Page 6: ... Hz 1 phase AC power supply You are advised to use the original mains adapter recommended by isel Germany AG primary switch ing power supply 230 V AC secondary 48 V DC for the stepper motor or servo motor output stage IMD10 IMD20 Using a different inappropriate mains adapter renders the warranty null and void In addition using an inappropriate mains adapter entails risks caused by electric current...

Page 7: ...ramming of the product as a fully functioning drive system function correctly If the product malfunctions or you are unclear about its operational status you should consult the relevant operating instructions assembly instructions https www isel com en support downloads manuals html Here you will find instructions and information on how to check the functions you require remove the causes of a pos...

Page 8: ... brake must be used e g on the end support of the ball spindle The linear units are incomplete machines compare Article 2g of MD 2006 42 EC Here an incomplete machine is defined as follows quote An incomplete machine is a unit which almost forms a machine but which cannot fulfil any specific function on its own A drive system is an incomplete machine An incomplete machine is only intended to be in...

Page 9: ...crew drive and motor module optional The linear guide rails made by isel consist of rigid aluminium profiles with precision steel shafts Isel FS guide slides are based on rolling steel balls on steel inserts and precision shafts guided through aluminium profiles Four ballscrews are used in each FS guide slide The recirculating balls are glass fibre reinforced Ballscrew drives transform rotational ...

Page 10: ...in the aluminium Slack free pre set Spindle support linear slide Ballscrew nuts with wipers Profile length L 1 500 Glass fibre reinforced recirculation elements Centralised lubrication With wipers for ballscrew nuts and slides Buffers at both ends Integrated overtravel limit switches Belt recirculation End support with needle bearing Spindle positioning with diagonal Electrical connections balls c...

Page 11: ... mm 3 Pitch 5 0 mm 3 Pitch 5 0 mm 4 Pitch 10 mm 4 Pitch 10 mm 4 Pitch 10 mm 5 Pitch 20 mm 5 Pitch 20 mm 5 Pitch 20 mm Profile length L1 Profile length L1 Profile length L1 e g 029 290 mm min e g 029 290 mm min e g 029 290 mm min 299 2990 mm max 299 2990 mm max 299 2990 mm max Standard profile lengths can be Standard profile lengths can be Standard profile lengths can be ordered in steps of 100 mm ...

Page 12: ...le drive LES 4 5 6 12 52 April 2019 75 L2 75 75 47 1 10 5 33 23 25 75 6 78 2 5 7 5 Ø 8 h7 0 0 015 Ø 44 4 0 0 05 Travels Preparation direct drive module Preparation belt drive module Step motor Servo motor LES4 dimension sheet ...

Page 13: ...Linear units with spindle drive LES 4 5 6 13 52 April 2019 Space for your notice ...

Page 14: ...Linear units with spindle drive LES 4 5 6 14 52 April 2019 LES4 explosion diagram Preparing a direct drive module ...

Page 15: ...ring 15 623065 6913 1 SZ6913 Bearing flange counter bearing LES 4 5 6 incl Deep groove ball bearing 16 623065 6916 1 SZ6916 Flange for direct drive LES 4 6 17 623056 1002 2 TE5925 LES4 belt drive end plate limit switch plate 18 See drive modules page 30 1 Motor module see page 30 19 613502 1 TP0104 wiper balls screw nut 20 610110 3745 4 SZ3745 Mounting plate micro switch 21 611999 2000 1 Screw sup...

Page 16: ... module Pos 22 Step motor module MS 200 HT 2 Name Step motor module MS 200 HT 2 TE1555 Cover 150x75x80 mm for linear guide LF 4 TE0562 Thooted belt Z25 AT5 for collet D 8mm TE3565 Collet small 8mm Cylinder screw DIN 6912 8 8 M 6 x 16 Oval head screw DIN 7895 4 8 VZ M 3 x 75 Countersunk screw DIN 7991 M6 x 12 Quantity Item No Pos LES4 explosion diagram Preparing a belt drive module ...

Page 17: ...h plate 17 623065 6913 1 SZ6913 Bearing flange counter bearing LES 4 5 6 incl deep groove ball bearing 18 610110 3745 4 SZ3745 Mounting plate Mirco switch 19 613502 1 TP0104 Wiper for ball screw nut 20 616503 0280 1 Thooted belt 16AT5 280 21 616400 1 Tension pulley for toothed belt LES 4 LES 5 22 see page 30 1 Motor module see page 30 23 611999 2000 1 Spindle support from L 1490mm 24 610016 4 Kaps...

Page 18: ...s with spindle drive LES 4 5 6 18 52 April 2019 150 225 150 225 10 5 78 25 6 75 4 6 2 5 7 5 Ø 8 h7 0 0 015 Ø 44 40 0 0 05 Preparation direct drive module Travels Preparation belt drive module LES5 dimension sheet ...

Page 19: ...Linear units with spindle drive LES 4 5 6 19 52 April 2019 Space for your notice ...

Page 20: ...Linear units with spindle drive LES 4 5 6 20 52 April 2019 LES 5 direct drive LES5 explosion diagram Preparing a direct drive module ...

Page 21: ...15 632126 2816 2 TE2816 Swing metal parabolic spring 16 623065 6913 1 SZ6913 Bearing flange counter bearing LES 4 6 incl Deep groove ball bearing 17 623065 6916 1 SZ6916 Flange for direct drive LES 4 6 18 623056 1002 2 TE5925 LES 4 belt drive End plate limit switch plate 19 See page 30 1 Motor module see page 30 20 613502 2 TP0104 Wiper ball screw nut 21 610110 3745 4 SZ3745 Mounting plate Mirco s...

Page 22: ...Linear units with spindle drive LES 4 5 6 22 52 April 2019 LES 5 belt drive LES5 explosion diagram Preparing a belt drive module ...

Page 23: ... 623056 1002 2 TE5925 LES4 belt drive end plate limit switch plate 23 634500 9012 4 SZ0789 spacer 24 623052 2639 1 DU2639 Cable shielding plate LES5 25 See page 30 1 Motor module see page 30 26 x Thooted belt wheel 1x 616001 0003 27 x Clamping bush 1x 898132 6171 28 674501 0790x 1 SZ0790 Motor adapter plate 674501 07902 674501 0794 29 610016 4 Kapsto cover GPN 300 F 30 610110 3745 4 SZ3745 Mountin...

Page 24: ...drive LES 4 5 6 24 52 April 2019 75 150 75 150 L2 10 5 32 78 6 25 75 12 5 78 2 5 7 5 Ø 44 4 0 0 05 Ø 8 h7 0 0 015 Preparation direct drive module Travels Preparation belt drive module Step motor Servo motor LES6 dimension sheet ...

Page 25: ...Linear units with spindle drive LES 4 5 6 25 52 April 2019 Space for your notice ...

Page 26: ...Linear units with spindle drive LES 4 5 6 26 52 April 2019 LES 6 direct drive LES6 explosion diagram Preparing a direct drive module ...

Page 27: ...for ball screw nut 15 632126 2816 2 TE2816 Swing metal parabolic spring 16 623065 6913 1 SZ6913 Bearing flange counter bearing LES 4 6 incl deep groove ball bearing 17 623065 6916 1 SZ6916 flange for direct drive LES 4 6 18 623056 1002 2 TE5925 LES4 belt drive End plate limit switch plate 19 See page 30 1 Motor module see page 30 20 613502 1 TP0104 wiper ball screw nut 21 610110 3745 4 SZ3745 Moun...

Page 28: ...tem No Quant Name Step motor module MS 200 HT 2 Te2337 Cover 225x75x80 TE2471 Blind plate for cover 225x75x80 TE0562 Thooted belt wheel Z25 At5 for collet Ø 8mm TE3565 Collet small Ø 8mm Cylinder screw DIN 6912 8 8 M6x16 Oval head screw DIN 7985 4 8 VZ M 3x4 Oval head screw DIN 7985 4 8 VZ M 3x75 Countersunk screw DIN 7991 M6x12 LES6 explosion diagram Preparing a belt drive module ...

Page 29: ...incl deep groove ball bearing 17 623065 0102 1 TE2935 flange for belt drive LES 4 6 18 610500 0800 2 TE3565 collet small Ø 8mm 19 623056 1002 2 TE5925 LES4 belt drive End plate limit switch plate 20 See page 30 1 Motor module see page 30 21 613502 1 TP0104 wiper ball screw nut 22 610110 3745 4 SZ3745 Mounting plate micro switch 23 616400 1 Tension pulley for toothed belt LES4 6 24 616503 0280 1 Th...

Page 30: ...r EC 60L 310 V 396423 0070 DC servo motor DC 300 396114 0060 EC servo motor EC 86 L 396466 0070 EC servo motor EC 86 S 396444 0070 Stepper motor MS 600 HT 396085 0060 Stepper motor MS 900 HT 396088 0060 LES 5 integrated System Z axle Circular connector Circular connector with brake Stepper motor MS 135HT 396055 1060 396055 1360 Stepper motor MS 200HT 396058 1060 396058 1360 DC servo motor DC 100 3...

Page 31: ...Ø 48 Ø 54 M6 72 5 Ø 54 Ø 48 M6 123 70 H Ø 48 Ø 54 M6 H1 Motor module 1 Motor module 2 Motor module EC 60 Item No Item No Item No Motor module Motor module Motor module with brake with brake with brake with brake with brake MS 200 with brake MS 200 without brake ...

Page 32: ...phase 2A 4 Motor phase 2B 5 24 V switch 6 24 V brake 7 GND switch 8 GND brake 9 Limit switch 1 10 Limit switch 2 11 12 Housing cable shield Connector pin assignment Sub D 9 pin for stepper motors Motor connector Sub D 9 pin View of pin insertion on the plug in side 1 Motor phase 1A 2 Motor phase 1B 3 Motor phase 2A 4 Motor phase 2B 5 24 V switch 6 24 V brake 7 Limit switch 2 8 GND brake 9 Limit sw...

Page 33: ... 1 Motor phase U 2 Motor phase V 3 Motor phase W 4 24 V brake 5 GND brake 6 Protective earth PE Housing cable shield View of pin insertion on the plug in side 1 Hall signal A 2 5 V encoder Hall 3 Encoder track Z 4 Encoder track B 5 Encoder track A 6 24 V switch 7 Limit switch 1 8 GND switch 9 Hall signal B 10 GND encoder 11 Encoder track Z 12 Encoder track B 13 Encoder track A 14 Hall signal C 15 ...

Page 34: ...nected are free of burrs rust and dirt Make sure the spindle and motor axle are well aligned before tightening the coupling halves The tightening torque of the coupling clamp screws is 3 Nm LES for direct drive module Ball screw spindle Spacer sleeve Cylinder screw DIN 6912 M4x10 4x Cylinder screw DIN 6912 M6x75 4x Cylinder screw DIN 6912 M6x35 Motor module Cylinder screw DIN 6912 M5 x 16 Coupling...

Page 35: ...lt pulleys mounted together On no account must the toothed belt be mounted onto the belt pulleys using force or mounting levers since this can cause damage to the belt which is not often visible The initial tension of the belt depends on the power to be transmitted and the drive properties Howev er because the power transmission of the toothed belt is positive and interlocked little initial tensio...

Page 36: ... the connecting plate VP2 4 is already mounted or must be mounted on the guide slide accessories slide plates Remove the bottom cover 10 of the linear unit with the lens head screws 9 Push the mounting block 1 with the double glide nut 5 and cylinder screws M6 x 25 6 into the lateral nut from below and attach this only loosely Take the connecting plate 4 right to the bottom and attach the mounting...

Page 37: ... after mounting the relevant drive modules and any necessary cables Follow the relevant instructions in the documentation of the motor modules output stages or controls used Incorrect assembly including loading on the axle system cabling or commissioning increases the risks https www isel com en support downloads manuals html ...

Page 38: ...g surfaces are sufficiently clean The aluminium profiles used are extrusion profiles which can deviate in terms of their straightness and distortions as a result of the manufacturing process The deviation tolerance is set down in DIN EN 12020 2 Isel linear units are plane milled and any deviations generally fall below the tolerances However to achieve the desired guide accuracies and running perfo...

Page 39: ...other option for attaching the transport loads accessories These are made of steel and have M6 fixing threads The slide plates are mounted on the guide slides with fixing screws and positioned with pins The flatness of the plane parallel plates is below 0 2 mm Slide plates make it possible to further combine different linear units to form compound tables C Attaching the slide plates to a rack Slid...

Page 40: ...the linear unit Shorten subsequent lubrication intervals Stiffness Dirt Incorrect tension Clean the linear unit Alignment adjustment Increased wear abrasion Too great a load Lack of lubricating film Reduce load Shorten service interval Too much play on guide slide spindle drive Wear Too great a load Reduce initial tension Reduce load Shorten service interval Adjust initial tension Important in unf...

Page 41: ...x WS 5 70 2 x WS 5 70 2 x WS 5 70 4 x WS 5 70 Slide weight kg 0 34 0 68 0 68 1 36 Spindle pitch mm 2 5 4 5 10 20 maximum permissible feed force N 2 625 3 450 3 450 3 150 1 425 Max speed mm s 125 200 250 500 1 000 Repeatability accuracy mm 0 02 Travel mm L1 150 L1 280 Noise level dBA 85 Storage temperature range C 0 40 Operating temperature range C 0 60 80 Relative humidity 90 Ballscrew nut load ra...

Page 42: ...Nm Mx 17 Nm Mx 180 Nm Mx 90 Nm My 60 Nm My 72 Nm My 72 Nm Mz 70 Nm Mz 84 Nm Mz 84 Nm LES 4 2 x WS 5 70 LES 5 4 x WS 5 70 LES 6 4 x WS 5 70 Co 4 955 N Co 6 606 N Co 6 606 N C 2 810 N C 3 746 N C 3 746 N F1 stat 4 232N F1 stat 5 642 N F1 stat 5 642 N F1 dyn 2 399 N F1 dyn 3 198 N F1 dyn 3 198 N F2 stat 4 955 N F2 stat 6 606 N F2 stat 6 606 N F2 dyn 2 810 N F2 dyn 3 746 N F2 dyn 3 746 N M0x 45 Nm M0x...

Page 43: ... 2 Electrical data Motor data output stages mains values and connection values controllers You can find the motor data output stages mains values and connection values and controller data in the documentation https www isel com en support downloads manuals html ...

Page 44: ...ticles and contaminants and lubricating them regularly Grease the ballscrew spindles ballscrew nuts guide slides and steel shafts of the guide rails Basic lubrication The linear units are ex factory lubricated with special isel grease for storage No further basic lubrication is necessary before the axle system is started up The EC Safety Data Sheet according to EEC Directive 93 112 EC and ISO 110 ...

Page 45: ...ails for wear Visual check of toothed belts initial tension abrasion Acoustic check for unusual noises developing 2 years Replace toothed belts Check that guide slides and ballscrew drive are clearance free 7 2 Cleaning Clean the surface of the aluminium mounting profile the flanged motor modules the sealing lips for sealing the profiles or the linear unit guide slides with a lint free dry slightl...

Page 46: ... Directive 2006 42 EC Machinery Directive EC Directive 2006 95 EC Electrical Equipment Designed for Use within certain Voltage Limits Low Voltage Directive EC Directive 2014 30 EU Electromagnetic Compatibility EMC The installation explanation for the product linear units with spindle drive LES4 LES5 LES6 is an integral part of these assembly instructions 10 Service If you need customer service or ...

Page 47: ...repairs carried out by users themselves The effects of chemical and physical influences and improper use on the surface of the materials e g damage from sharp objects We do not accept any liability for consequential damage We do not accept any liability for damage to persons and property caused by improper handling or failure to observe the safety guidelines In cases such as these no claim can be ...

Page 48: ...ng of body parts EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements The following additional EC Directives relevant to this product were applied Low Voltage Directive 2014 35 EC The technical documentation for this incomplete machine was produced according to Appendix VII Part B The manufacturer undertakes to pass on these technical documents to nation...

Page 49: ...sembly 38 C CE Conformity 46 Cleaning 45 Copyright 2 D Disposal 45 F Fault list 40 Functions 9 I Installation 9 Installation explanation 48 O Operating environment 6 P Proper use 8 S Safety guidelines 6 Scope of delivery 8 Service 46 Structure assembly 10 Symbols used 2 T Technical data 41 W Warrenty 47 ...

Page 50: ...m no 218050 0002 Pedestal support 6 Item no 896202 5562 Coupling housing Coupling housing 1 Coupling housing 2 Divided coupling housing Short sleeve Short sleeve Short sleeve Item no 218100 0001 Item no 218100 1001 Item no 218100 1001 Long sleeve Long sleeve Long sleeve Item no 218100 0002 Item no 218100 1002 Item no 218100 1002 Gas pressure spring mounting kit Limit switch mounting kit Hub 220 mm...

Page 51: ...0 209011 Connecting element VE 3 piece a 1m Slide nut M6 209001 0005 VE 100 piece Slide nut 2 x M6 209002 0004 VE 50 piece Slide nut M5 209006 0001 VE 20 piece Angle slide nut 2 x M6 209021 0003 VE 25 piece Special angle slide nut 3 x M6 209022 0003 VE 25 piece Slide plates Connecting plates Item number Mounting on Slide plate PS1 277001 LES4 with 1 x WS5 70 Slide plate PS2 277002 LES4 with 2 x WS...

Page 52: ...tepper motor cable plug Sub D9 bush Sub D9 392781 0300 5 metre stepper motor cable plug Sub D9 bush Sub D 392781 0500 3 metre stepper motor cable plug Sub D9 bush M23 392755 0300 5 metre stepper motor cable plug Sub D9 bush M23 392755 0500 3 metre stepper motor cable plug M23 bush M23 392750 0300 5 metre stepper motor cable plug M23 bush M23 392750 0500 3 metre DC servo motor cable plug M23 bush M...

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