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04579561

Form P7631
Edition 1
May, 2003

INSTRUCTIONS FOR

MODEL 231G HEAVY DUTY

AUTOMOTIVE IMPACT WRENCH

Model 231G Impact Wrench is designed for use in general automotive repair, body 
shops, front end service and light truck and farm equipment applications.

IMPORTANT SAFETY INFORMATION ENCLOSED - SAVE THESE INSTRUCTIONS

READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT

IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION

AVAILABLE TO OTHERS THAT WILL OPERATE THIS PRODUCT

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY

  PLACING TOOL IN SERVICE  

Always install, operate, inspect and maintain 
this product in accordance with all applicable 
standards and regulations (local, state, country, 
federal, etc.).

Always use clean, dry air at 90 psig (6.2 bar/620 
kPa) maximum air pressure at the inlet.  Higher 
pressure may result in hazardous situations 
including excessive speed, rupture, or incorrect 
output torque or force.

Be sure all hoses and fittings are the correct size 
and are tightly secured. See Dwg. TPD905-2 for 
a typical piping arrangement.

Ensure an accessible emergency shut off valve 
has been installed in the air supply line, and 
make others aware of its location. 

Do not use damaged, frayed or deteriorated air 
hoses and fittings.

Keep clear of whipping air hoses. Shut off the 
compressed air before approaching a whipping 
hose.

Always turn off the air supply, bleed the air 
pressure and disconnect the air supply hose 
before installing, removing or adjusting any 
accessory on this tool, or before performing any 
maintenance on this tool or any accessory.

Do not lubricate tools with flammable or vola-
tile liquids such as kerosene, diesel or jet fuel. 
Use only recommended lubricants.

Use only proper cleaning solvents to clean parts. 
Use only cleaning solvents which meet current 
safety and health standards. Use cleaning sol-
vents in a well ventilated area.

Keep work area clean, uncluttered, ventilated 
and illuminated.

Do not remove any labels. Replace any damaged 
label.

 USING THE TOOL 

Always wear eye protection when operating or 
performing maintenance on this tool.

Always wear hearing protection when operating 
this tool.

Always use Personal Protective Equipment 
appropriate to the tool used and material 
worked.  This may include dust mask or other 
breathing apparatus, safety glasses, ear plugs, 
gloves, apron, safety shoes, hard hat and other 
equipment.

When wearing gloves always be sure that the 
gloves will not prevent the throttle mechanism 
from being released.

This tool is not designed for working in explo-
sive environments, including those caused by 
fumes and dust, or near flammable materials.

This tool is not insulated against electric shock.

Prevent exposure and breathing of harmful dust 
and particles created by power tool use.

Some dust created by power sanding, saw-
ing, grinding, drilling and other construc-
tion activities contains chemicals known to 
cause cancer, birth defects or other repro-
ductive harm.  Some examples of these 
chemicals are:

-

lead from lead based paints,

-

crystalline silica from bricks and 
cement and other masonry products, 
and

-

arsenic and chromium from chemi-
cally treated lumber.

Your risk from these exposures varies, 
depending on how often you do this type of 
work. To reduce your exposure to these 
chemicals: work in a well ventilated area, 
and work with approved safety equipment, 
such as those dust masks that are specially 
designed to filter out microscopic particles.

Be aware of buried, hidden or other hazards in 
your work environment.  Do not contact or 
damage cords, conduits, pipes or hoses that may 
contain electrical wires, explosive gases or 
harmful liquids.

Keep others a safe distance from your work 
area, or ensure they use appropriate Personal 
Protective Equipment.

Keep hands, loose clothing, long hair and jew-
elry away from working end of tool.

NOTICE

WARNING

Refer all communications to the nearest Ingersoll-Rand 
Office or Distributor

© Ingersoll-Rand Company 2003

Printed in China

F

E

P7631eng.fm  Page 1  Thursday, May 22, 2003  10:22 AM

Summary of Contents for 231G

Page 1: ...lean uncluttered ventilated and illuminated Do not remove any labels Replace any damaged label USING THE TOOL Always wear eye protection when operating or performing maintenance on this tool Always we...

Page 2: ...d by Ingersoll Rand Note the position of the reversing mechanism before operating the tool so as to be aware of the direction of rotation when operating the throt tle Use only impact sockets and acces...

Page 3: ...valve inward on the right side of the tool and rotate the reverse valve until the notch on the right side aligns with the desired number on the right side This provides reduced power in forward but fu...

Page 4: ...ool s Inlet To Air System To Air Tool Lubricator Emergency Shut Off Valve Regulator Filter Compressor FRL Drain Regularly Branch Line s Inner to be 2X Size of Air Tool s Inlet Model Handle Drive Impac...

Page 5: ...s 98 37 EC F objet de ce certificat est conforme aux prescriptions des Directives D auf die sich diese Erkl rung bezieht den Richtlinien I a cui si riferisce la presente dichiarazione conforme alle no...

Page 6: ...pi ces Utilisez seulement les solvants r pondant aux r glementations de sant et de s curit en vigueur Utilisez les sol vants de nettoyage dans une zone adapt e Maintenez le lieu de travail propre san...

Page 7: ...influence de m dicaments de drogues ou d alcool N utilisez jamais un outil ou accessoire endom mag ou de fonctionnement douteux Ne modifiez jamais l outil les dispositifs de s curit ou les accessoires...

Page 8: ...c t droit de l outil et tourner la soupape d inversion jusqu ce que l encoche du c t droit de la soupape soit align e par rapport au num ro d sir sur le c t droit Ce r glage fournit une puissance r du...

Page 9: ...ROBINET D ARR T D URGENCE R GULATEUR FILTRE COMPRESSEUR FRL VIDANGER R GULI REMENT LIGNE SECONDAIRE AU MOINS 2 FOIS LA DIMENSION DE L ADMISSION D AIR DE L OUTIL VERS L OUTIL PNEU MATIQUE VERS LE R SEA...

Page 10: ...a de las piezas Use solamente los dis olventes de limpieza que cumplan las normas vigentes de salud y seguridad Los disolventes de limpieza se deben usar en una zona bien ven tilada Mantenga la zona d...

Page 11: ...ctricas cuando est cansado o bajo la influencia de medicamentos drogas o alcohol No utilice nunca una herramienta o un acceso rio da ado o que no funcione correctamente No modifique la herramienta los...

Page 12: ...ta y gire la v lvula de inver si n hasta que la marca en el lateral derecho est alin eada con el n mero deseado en la derecha Esto ofrece potencia reducida en direcci n hacia delante y potencia comple...

Page 13: ...IL LUBRIFICATEUR ROBINET D ARR T D URGENCE R GULATEUR FILTRE COMPRESSEUR FRL VIDANGER R GULI REMENT LIGNE SECONDAIRE AU MOINS 2 FOIS LA DIMENSION DE L ADMISSION D AIR DE L OUTIL VERS L OUTIL PNEU MATI...

Page 14: ...Reverse Valve Detent Spring 131 664 33 Hammer Frame 2131 703 11 Reverse Valve Detent Ball AV1 255 34 Hammer 231XP 724 12 Reverse Valve Knob 131 666 35 Hammer Pin 231 704 13 Reverse Valve Knob Screw 1...

Page 15: ...15 P7631maint fm Page 15 Tuesday May 20 2003 11 46 AM...

Page 16: ...2 95380169 Ingersoll Rand Camino de Rejas 1 2 18 B1S 28820 Coslada Madrid Espa a Tel 34 1 669 5850 Fax 34 1 669 6054 Ingersoll Rand Nederland Produktieweg 10 2382 PB Zoeterwoude Nederland Tel 31 71 45...

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