ICP OLR105A12B Installation Instructions And Owner'S Manual Download | Manualshive

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Summary of Contents for OLR105A12B

Page 1: ...installation 3 Part 2 operation 19 Part 3 maintenance 23 Part 4 information 26 Technical specifications 27 Wiring diagram 34 Parts list 35 c us OIL WARM AIR FURNACE Save these instructions for future...

Page 2: ...to carefully read and follow all instructions in this manual can result in furnace malfunction property damage personal injury and or death 1 2 Signal Words DANGER Immediate hazards which WILL result...

Page 3: ...ous sources of carbon monoxide in a building or dwelling The sources could be gas fired clothes dryers gas cooking stoves water heaters furnaces gas fired fireplaces wood fireplaces and several other...

Page 4: ...f filters blower motors controls and flue connections The furnace may be installed on a combustible floor Do not install furnace directly on carpeting tile or other combustible material The furnace mu...

Page 5: ...Without a barometric damper Due to the lack of dilution air that would ordinarily be drawn into the barometric damper the dew point of the flue gasses is raised To offset the increased tendency for v...

Page 6: ...AFtt and Riello 40 BF oil burners Outdoor combustion air must be directly connected to the burner of the DV 2000 TM venting system will not function The notable characteristics of the DV 2000 TM syst...

Page 7: ...ings and that serves both buildings b less than 7 feet above any paved driveway c within 6 feet of a window or door or mechanical air supply inlet to any building including soffit openings d above a g...

Page 8: ...FIGURE 1 1 SL FIGURE 1 2 EAD SPIN SLEEVE NTO OUTER SLEEV FIGURE 1 3 FIGURE 1 4 FIGURE 1 5 FIGURE 1 6...

Page 9: ...ine where the corrugated stainless steel core makes the transition to the smooth outer surface of the breech pipe In other words the seal strip must be centered over the joint After wrapping 10 the se...

Page 10: ...FIGURE 1 7 FIGURE 1 8 FIGURE 1 9 FIGURE 1 10 FIGURE 1 11 11...

Page 11: ...angle of access the pressure control bracket may need to be removed to access the top right wall plate screw hole For concrete and block Tapcon TM screws or equivalent are recommended Install the wall...

Page 12: ...FIGURE 1 12 FIGURE 1 13 FIGURE 1 14 13...

Page 13: ...uated carefully as it may be necessary to provide outside air for combustion a Commercial building b Building with indoor pools c Furnaces installed near chemical storage areas Exposure to these subst...

Page 14: ...eptic Sewer Pipe PVC DWV PVC Primer and Solvent Cement ABS Pipe and Fittings ASTM D 1785 ASTM D 2241 ASTM D 2729 ASTM D 2665 ASTM D 2564 ASTM D 2235 Procedure for Cementing Joints ASTM D 2855 Addition...

Page 15: ...and an oil filter shall follow sequence from tank to burner Be sure that the oil line is clean before connecting to the burner The oil line should be protected to eliminate any possible damage Instal...

Page 16: ...der to keep the lifetime heat exchanger warranty intact NOTE You may notice a slight odor the first time your furnace is operated This will soon disappear It is only the oil used on the parts during m...

Page 17: ...dampers for air flow control Cold air from the evaporator coil going through the furnace could cause condensation and shorten furnace life I CAUTION Dampers purchased locally MUST be automatic Poison...

Page 18: ...an motor post purges the combustion chamber and vent for a pre set time 30 sec to 4 min The ignition transformer also continues to spark for this time period 11 During the post purge cycle the fan lim...

Page 19: ...4 Sequence of operation internal furnace controls All models No call for heating or cooling Power is available to the Electronic Air Cleaner EAC at all times Power at L1 enters the common terminal of...

Page 20: ...nace must be thoroughly tested Open the oil bleed port screw and start the burner Allow the oil to flush into a portable container for at least 10 seconds Slowly close the bleed screw the oil should f...

Page 21: ...supply air temperature rise test 1 Operate the burner for at least 10 minutes 2 Measure the temperature of the air in the return air plenum Measure the temperature of the air in the largest trunk comi...

Page 22: ...burner flame can t possibly shut down before a 1 smoke occurs during a blockage condition PART 3 MAINTENANCE 1 GENERAL Preventive Maintenance Preventive maintenance is the best way to avoid unnecessar...

Page 23: ...the cracks have propagated more than 2 3 the way through the wall thickness The average wall thickness of the firepot is 3 4 24 Flooding of the fire pot Flooding can occur when the oil primary contro...

Page 24: ...ons for starting the burner for the first time to cure the firepot and perform combustion checks 1 3 Drawer assembly Remove the drawer assembly Clean all foreign matter from the retention head and ele...

Page 25: ...ay Dealer s name and address Serial number Night RESULT OF START UP TEST Nozzle Burner adjustments CO 2 Primary air Fine air Draw Assembly Smoke scale Pressure Ibpsi Gross stack temperature Ambiant te...

Page 26: ...0 52 75 Degr F 72 145 100 800 84 200 0 035 to 0 06 0 04 to 0 16 0 00 to 0 035 0 10 to 0 25 AFG F0 tube insersion 5 1 8 Yes Yes Yes 2 3 4 3383 2 3 4 3383 2 3 4 3383 0 50 70A 0 50 70A 0 60 70B 4 5 0 8 0...

Page 27: ...5O 100 70 000 58 900 59 800 OUF160B18B NOUF160B18B 97 130 135 800 110 000 110 000 50 80 Degr F 65 130 119 000 96 000 97 000 0 035 to 0 06 0 04 to 0 16 0 00 to 0 035 0 10 to 0 25 AFG F0 tube insersion...

Page 28: ...g and accessories BLOWER DATA Blow er speed at 0 5 W C static pressure Blow er speed at 0 25 W C static pressure Maximum cooling speed Maximum cooling tons 5 W C Motor HP number of speeds Blow er w he...

Page 29: ...FIGURE 5 1 Model OLR105A12B z 19 3 4 32 _ 1 5 DIAM FLUE DNS 0571 Rev B FIGURE 5 2 Model OLR160B20B l 40 23 3 4 _2 l B 21 3 4 _ I J k 6 DIAM FLUE DNS 0573 Rev B 3O...

Page 30: ...FIGURE 5 3 Model OUF105A12B 5 DIAM_ FLUE_ 19 5 4 I I 1 48 _ 15 750 2 4 _ DNS 0568 Rev C FIGURE 5 4 Model OUF160B18 6 DIAM FLUEs DNS 0572 Rev C 25 25 5 4 58 _ q 2 4 _ i 1 8 31...

Page 31: ...FIGURE 5 5 Model OLF105A12B 5 DIAM FLUE 32 2 0 o o DNS 0570 Rev B FIGURE 5 6 Model NOUF105A12B 5 DIAM FLUE o DNS 0674 Rev C _ 33 1 2 _ _19 3 4 _ 15 750 32...

Page 32: ...6 DIAM FLUE_ J FIGURE 5 7 Model NOUF160B18B 58 4 DNS 0675 Rev D FIGURE 5 8 Model NOLF105A12B L_ L V _7 p 23 3 4 5 DIAM FLUE 52 5S 1 4 19 5 4 DNS 0676 Rev C 33...

Page 33: ...HERMOSTAT COMPRESSOR CONTACTOR I II BK BK RD W BURNER WIRES SEE DIAGRAM BELOW LOAD ELECTRICAL CONNECTION MANDATORY DIRECT VENT APPLICATION ONLY E A C ELECTRONIC AIR CLEANER WITH AIR PROVING SWITCH WIR...

Page 34: ...0493 04 B30511 B30512 B30507 B30509 01 B30493 03 B30479 01 B30479 02 J06L001 B30768 01 B30762 F06F005 F07F024 B30752 F070001 B30459 B30515 B30415 02 B40085 B30514 L07F003 32 Fan limit control R021005...

Page 35: ...0686 02 B30668 02 B30667 B10256 99 B01291 02 B30683 B30678 B30682 B30589 01 B30646 B30647 F070001 J06L001 B30680 01 B30686 01 B30668 01 B30667 33 Front panel ass y 34 Front panel insulation 35 _Vasher...

Page 36: ...0431 B30430 B30426 B30457 B30419 B30458 01 B30418 B30760 01 B30761 B30455 Z99F050 B30458 02 B30418 B30459 B30515 B30415 02 F070001 F07F024 F06F005 26 Terminal strip 6 positions 27 Electrical box cover...

Page 37: ...B30652 B30659 F070001 B30487 B30415 01 B30415 02 B30653 01 B30658 B30753 B30534 B30589 01 B30781 01 B30779 B30651 Z99FO50 F06F005 J 31 Hexagonal nut 3 8 16NC brass 32A 5 breech plate 32B 4 breech pla...

Page 38: ...57 F070001 B30753 B30477 B30478 B30472 B30504 02 B30493 02 B30506 B30512 B30507 B30504 01 B30493 01 B30479 01 B30479 02 B30483 B30767 01 B30761 F06F005 F07F024 B30752 F070001 B30459 B30515 B30415 02 B...

Page 39: ...B30430 B30426 B30457 B30419 B30458 01 B30418 B30760 01 B30761 B30455 Z99F050 B30458 02 B30418 B30459 B30515 B30415 02 F070001 F07F024 F06F005 L05F011 B40085 L01H009 29 Transformer 120 24 VAC 40 VA 30...

Page 40: ...ndle Z99FO50 30 Washer 3 8 AA zinc FO6FOO5 31 Hexagonal nut 3 8 16N0 brass FO7FO24 32A 5 breech plate B30646 328 4 breech plate B30647 33 Hexagonal flange nut 3 8 16NC brass 34 Electrical box 35 Relay...

Page 41: ...ter drawer B30507 46 Sealing strip 801291 01 16 Right side panel ass y B30504 01 47 Strip 830188 02 17 Right side panel insulation B30493 0 48 Rocker switch SPST L07F016 18 Right filter support B30479...

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