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USER MANUAL

Swaging Machine Manually Operated

H19MM

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Summary of Contents for H19MM

Page 1: ...USER MANUAL Swaging Machine Manually Operated H19MM ...

Page 2: ...NDLING TRANSPORT 6 PRELIMINARY CHECKS 6 LIGHTING 6 ROUTINE MAINTENANCE 6 DESCRIPTION OF THE MACHINE 7 OPERATING INSTRUCTIONS 7 MICROMETER SETTING 8 CALIBRATION PROCEDURE 9 SWAGE CHART 11 DIE FITTING INSTRUCTIONS 12 MAINTENANCE AND SERVICE 12 LUBRICATON 13 SPARE PARTS 14 OPTIONAL AIR HYDRAULIC FOOT PUMP 700 BAR 15 ...

Page 3: ...vers replacement and repair of any component found to be defective 5 Replacements and repairs completed under this warranty cannot extend its 12 months validity 6 This warranty does not cover any damages caused by deterioration from use 7 This warranty is not valid for damage resulting from incorrect operation or use not in compliance with the machine instructions 8 This warranty is not valid in c...

Page 4: ...27010697 in the person of Marcello Di Campli declares Model H19MM M 1 Construction Year Serial Number Description Swaging machine manual pump operated The machine is not included in the list of the Annex IV of Machinery Directive 2006 42 CE The machine complies with the requirements of Machinery Directive 2006 42 CE and to the following modifications Atessa 26 10 2018 Signed ...

Page 5: ...operations are carried out by one operator only 4 This manual must be provided for the machine operator Ensure that the operator is aware of his her responsibilities 5 Guards must never be removed or tampered with 6 Where applicable A fully trained and competent electrician must connect the machine to the appropriate electricity supply 7 Always wear protective gloves safety glasses and appropriate...

Page 6: ...ORT The machine will normally be shipped bolted to a wooden pallet The bolts should be removed and the machine lifted onto the work place using suitable lifting equipment PRELIMINARY CHECKS Place the machine on a stable surface LIGHTING The equipment does not have its own lighting and so it must be used in a suitably illuminated area ROUTINE MAINTENANCE Ensure that moving parts are always lightly ...

Page 7: ...e pump operated the swaging head will close and a hose assembly can be swaged To release the finished assembly unscrew the release valve two turns To operate the machine set the micrometer Item 3 Fig 1 to the swage size recommended by the fitting manufacturers See Micrometer setting instructions below Close the release valve and operate the pump to close the dies onto the assembly to be swaged Ens...

Page 8: ...ne to swage a fitting whose final swage size 24 10 mm select the die set S22 as indicated on the swage chart in page 11 The micrometer must be set to the difference between the dieset size and the final swage size In this case 24 10 22 2 10 To set the micrometer to the desired value 2 10 rotate the thimble Num 1 Fig 2 until the line below the value 1 on the thimble scale is aligned with the center...

Page 9: ...ved 4 Set the calibrator to 2 00 on the dial 5 Turn adjusting screw Item 4 Fig 4 at the end of the calibrator rod until it is level with the top of the calibrator Item 1 Fig 4 6 To check calibration release pressure and repeat step 3 At maximum pump pressure the calibrator rod should be level with the top of the calibrator 24 10 Die size 22 Micrometer 2 10 Swage size Fig 3 S22 ...

Page 10: ...10 Fig 4 ...

Page 11: ...g Range mm Length mm Ferrule Max diameter mm S06 6 0 7 9 40 0 18 0 S08 8 0 9 9 40 0 20 0 S10 10 0 12 9 40 0 22 0 S13 13 0 15 9 40 0 25 0 S16 16 0 18 9 40 0 28 0 S19 19 0 21 9 40 0 31 0 S22 22 0 25 9 50 0 34 0 S26 26 0 27 9 50 0 38 0 S28 28 0 33 9 50 0 40 0 Max opening without dies 55 0 with die S28 41 00 These dies are not supplied as standard ...

Page 12: ... shown in the next figure Fig 5 MAINTENANCE AND SERVICE For machines in regular use it is recommended that a monthly check on the oil level in the pump is carried out To check oil level first ensure the machine is fully open and then remove the oil filler Item 6 Fig 1 The oil should be level with the top of the tie rod that passes through the centre of the pump If required top up with ISO 32 hydra...

Page 13: ...tem 12 located in the center of the top face of the piston DO NOT REMOVE Air trapped in the system will escape through the bleed screw When oil appears from the bleed screw and no more air is expelled retighten the bleed screw This operation may need to be repeated should there be excessive air in the system It is advisable to check the oil level in the pump after the bleeding operation Lubrificar...

Page 14: ...ve in the swaging table In addition special clamps are available for the assembly of one piece fittings PTFE FREON and other special applications Air conditioning die set DIE PART No DIAMETER mm DA10193R6 Air conditioning die set rid ø6mm DA10193N6R8 Air conditioning die set nor ø6mm rid ø8mm DA10193N8R10 Air conditioning die set nor ø8mm rid ø10mm DA10193N10R12 Air conditioning die set nor ø10mm ...

Page 15: ...s indicated N B The air must be supplied using a filtered and lubricated supply regulated to a MAXIMUM operating pressure of 7 Bar 100psig OPERATING THE FOOT PUMP Press down the Foot Pedal to close the head and perform the swage Release the Foot Pedal when the Calibration Indicator reaches its set position To open the Head press down on the release part of the Foot Pedal The head doesn t need to b...

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