background image

 

1.  Scope 

This  document  specifies  the  steps  from  crimping  the  DF63W-series  crimped  terminals  to 
cables (AWG16 to AWG22) to inserting the terminals to crimping sockets. 
 

2.  Connectors 

 

 Crimping cases 

DF63W

 #

 

– 

 EP 

– 3.96 C 

     

 

 

 

 

 

 
 

 

 

 
 
 
 
 
 
 
 

 


 Crimped terminals 

DF63(W) 

– 1618 PCF 

 

   

 

   

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

  Name: DF63W 

 

Wire seal 

#=None or A 

  No. of poles: 2 to 6 

Connector types 

S  : Socket 
EP: In-line plug 

  Contact pitch: 3.96 mm 

  Shape of connection 

C: Crimping case 

  Name: DF63(W) 

  Compatible cables 

1618: AWG16 to 18 

2022: AWG20 to 22

  Shape/packing 

SCF : Socket terminal, reeled 
SC  : Socket terminal, separate 
PCF : Plug terminal, reeled 
PC  : Plug terminal, separate

 

 

COUNT 

DESCRIPTION OF REVISIONS 

DESIGNED 

CHECKED 

DATE 

2

 

DIS-H-00014188 

HT.SATO 

SZ.ONO 

20220621 

TITLE 

 

 

DF63W Series Cable Assembly Procedure

 

APPROVED 

KI.AKIYAMA 

20150525 

CHECKED 

HK.UMEHARA 

20150525 

 

DESIGNED 

TO.HORII 

20150525 

WRITTEN 

TO.HORII 

20150525 

TECHICAL SPECIFICATION 

ETAD-H0814-00 

2

 

1 / 6 

FORM HC0011-9-1

 

 

HIROSE ELECTRIC CO.,LTD. 

 

 

Jun.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Summary of Contents for DF63W Series

Page 1: ...se Name DF63 W Compatible cables 1618 AWG16 to 18 2022 AWG20 to 22 Shape packing SCF Socket terminal reeled SC Socket terminal separate PCF Plug terminal reeled PC Plug terminal separate COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE 2 3 DIS H 00014188 HT SATO SZ ONO 20220621 TITLE DF63W Series Cable Assembly Procedure APPROVED KI AKIYAMA 20150525 CHECKED HK UMEHARA 20150525 DESIGNED TO HORI...

Page 2: ...1 3 3 Insertion to crimping terminal sockets Hold the cable of a crimped terminal and insert it to each terminal hole of crimping sockets Insert the terminal in the direction of arrows below The figures show insertion to DF63W 4EP 3 96C and DF63W 4S 3 96C For insertion place the crimped terminal and crimping socket lock in the following direction Before inserting terminal After inserting terminal ...

Page 3: ...mped terminal to pass through the hole of wire seal To maintain performance reliability do not tilt crimped terminals for insertion Horizontal insertion Tilted insertion Hole of wire seal Hole of wire seal Jun 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Page 4: ...of crimped terminal To remove crimped terminals that have been inserted pull the cable using the dedicated Precision Screwdriver while pushing up the crimping socket lance Using crimping socket after repair could induce decrease of lance strength and or wire seal damage Use new socket to avoid such failures Approx over 30mm In line plug lance Socket lance Crimped terminal Lance holder In line plug...

Page 5: ... straight direction Please avoid excessive force is applied to the connector Note Retention force is approx 27 N Pin Please avoid excessive force is applied to particular cable During cable wiring inside the machine keep sufficient cable length for slack to avoid direct stress is applied to the connector 4 3 Rubber seal If the rubber seal is damaged the connector is deteriorated water resistant pe...

Page 6: ...able During cable binding keep approximately 30mm length from end of connector to binding point If the length is short it could cause loosing the contact by stress Approx over 30mm Approx over 30mm Binding Jun 1 2022 Copyright 2022 HIROSE ELECTRIC CO LTD All Rights Reserved ...

Reviews: