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INSTRUCTION MANUAL

ISSUED:

SEPT. 2, 2003

CUBELET ICE DISPENSER

Reliability is a
beautiful thing

TM

REVISED: DEC. 10, 2003

   

DCM-270BAH-OS

Summary of Contents for DCM-270BAH-OS

Page 1: ...INSTRUCTION MANUAL ISSUED SEPT 2 2003 CUBELET ICE DISPENSER Reliability is a beautiful thingTM REVISED DEC 10 2003 DCM 270BAH OS ...

Page 2: ...e dispenser No installation service or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual Likewise the owner manager should not proceed to operate the ice dispenser until the installer has instructed them on its proper operation HOSHIZAKI provides this manual primarily to assist qualified service technicians in the installation maintenance and service...

Page 3: ...TS CONTENTS PAGE I SPECIFICATIONS 4 1 NAMEPLATE RATING 4 2 DIMENSIONS CONNECTIONS 5 II GENERAL INFORMATION 6 1 CONSTRUCTION 6 2 OPERATION How it works 7 III INSTALLATION AND OPERATING INSTRUCTIONS 8 1 CHECKS BEFORE INSTALLATION 8 2 HOW TO REMOVE PANELS 8 3 LOCATION 9 4 ELECTRICAL CONNECTION 9 5 WATER SUPPLY AND DRAIN CONNECTIONS 10 6 FINAL CHECK LIST 11 7 START UP 12 8 PREPARING THE ICE DISPENSER ...

Page 4: ...HERMALLY PROTECTED MOTOR COMPRESSOR THERMALLY PROTECTED MOTOR COMPRESSOR THERMALLY PROTECTED MOTOR COMPRESSOR THERMALLY PROTECTED MOTOR COMPRESSOR THERMALLY PROTECTED SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER DCM 270BAH OS DCM 270BAH OS DCM 270BAH OS DCM 270BAH OS DCM 270BAH OS 115 60 1 115 60 1 115 60 1 115 60 1 115 60 1 8 5 AMPS 8 5 AMPS 8 5 AMPS 8 5 AMPS 8 5 AMPS HI ...

Page 5: ...5 2 DIMENSIONS CONNECTIONS 2 DIMENSIONS CONNECTIONS 2 DIMENSIONS CONNECTIONS 2 DIMENSIONS CONNECTIONS 2 DIMENSIONS CONNECTIONS Unit mm inch FRONT VIEW TOP VIEW SIDE VIEW SIDE VIEW ...

Page 6: ...1 CONSTRUCTION 1 CONSTRUCTION 1 CONSTRUCTION 1 CONSTRUCTION The Hoshizaki Cubelet Ice Dispenser model DCM 270BAH OS includes Water Supply Freezer Condensing Storage Dispensing and Control Assemblies Note Adjustable Legs Minimum height 4 Maximum height 5 3 Do not adjust exceeding the above recommendation Fig 1 Fig 1 Fig 1 Fig 1 Fig 1 ...

Page 7: ...ed inside the Freezer is direct driven by the Gear Motor and the rotating Auger carries the ice upward to the end of the Auger where excess water is pressed out of the ice as the ice is extruded and broken into cubelet ice compressed ice and then pushed out into the Storage Bin Moving the Power Switch on the bottom left of the Middle Front Panel to the ON position starts the automatic and continuo...

Page 8: ...ve the package containing accessories 3 Check that a 1A and a 0 5A spare fuse for the Transformer are provided in the small vinyl bag 4 Check that refrigerant lines do not rub or touch lines or other surfaces and that the fan blade moves freely 5 Check that the compressor is snug on all mounting pads 6 See the Nameplate on the upper left hand side of the Rear Main Panel and check that your voltage...

Page 9: ...ed the machine should be moved out of direct sunlight and or farther away from any outside windows For best operating results Ice dispenser should not be located next to ovens grills or other high heat producing equipment Location should provide a firm foundation for the equipment Level the ice dispenser from side to side and front to rear Allow 6 clearance at rear and left side 10 at right side a...

Page 10: ...is reached Water supply inlet is 1 2 female pipe thread FPT A water supply line shut off valve and drain valve should be installed Water supply pressure should be a minimum of 10 PSIG and a maximum of 113 PSIG If the pressure exceeds 113 PSIG use a pressure reducing valve Drain outlet is 3 4 male pipe thread MPT The drains must have 1 4 fall per foot on horizontal runs to get a good flow Keep more...

Page 11: ...ng 8 Are the Water Supply Line Shut off Valve and Drain Valve installed Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG 9 Have the compressor hold down bolts and refrigerant lines been checked against vibration and possible failure 10 Has the Bin Control Switch been checked for correct operation Lift the disk on the bottom of the Storage Bin Cove...

Page 12: ...E position 5 Check that water flows into the Reservoir and the Freezer Assembly Water flows into the Reservoir through the Water Valve Water flows into the Freezer bottom through the Feeder Tubing The Float Switch trips to close the Water Valve 6 Check the water supply and drain connections for water leaks 7 After the Water Valve closed the Gear Motor starts first and then the Compressor starts in...

Page 13: ...e ice from the Storage Bin The Storage Bin should be cleaned and dried Drain the ice dispenser to prevent damage to the water supply line at sub freezing temperatures using air or carbon dioxide Shut off the ice dispenser until the proper ambient temperature is resumed 1 Close the Water Supply Line Shut off Valve 2 Move the Ice Making Switch located on the Control Box to the FLUSH position 3 Activ...

Page 14: ...eDrainValveisclosed and open the Water Supply Line Shut off Valve Note When shutting off the ice dispenser at sub freezing temperatures run the ice dispenser with the Water Supply Line Shut off Valve closed and blow out the water inlet line by using air pressure See Fig 4 Fig 4 Fig 4 Fig 4 Fig 4 Fig 4 ...

Page 15: ...he ice dispenser do not use ammonia type cleaners 3 Always wear liquid proof gloves for safe handling of the cleaning and sanitizing solutions This will prevent irritation from the solution contacting the skin a CLEANING PROCEDURE a CLEANING PROCEDURE a CLEANING PROCEDURE a CLEANING PROCEDURE a CLEANING PROCEDURE 1 Close the Water Supply Line Shut off Valve 2 Dilute approximately 6 fl oz of the re...

Page 16: ...16 Fig 6 Fig 6 Fig 6 Fig 6 Fig 6 Fig 5 Fig 5 Fig 5 Fig 5 Fig 5 Thumbscrew ...

Page 17: ...tator Drip Ring and into the Reservoir through the opening in the center of the Storage Bin to melt the ice and rinse out the cleaning solution 16 After water has drained out of Drain Pan turn Power Switch to the OFF position 17 Wipe the Storage Bin Cover and Spouts A and B using a clean cloth containing the cleaning solution 18 Rinse the wiped parts with water Be careful not to wet the Bin Contro...

Page 18: ...Control Switch to the Storage Bin Cover 10 Move the Ice Making Switch to the ON position open the Water Supply Line Shut off Valve and start the icemaking process Run the ice dispenser for about 30 minutes 11 Move the Ice Making Switch to the FLUSH position and let all water drain out through the Drain Pan 12 Press the Ice Push Button and remove all ice from the Storage Bin 13 Place the Top Panel ...

Page 19: ...t cloth Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up 2 Air Filter See Fig 7 A plastic mesh air filter removes dirt or dust from the air and keeps the Condenser from getting clogged As the filter gets clogged the ice dispenser s performance will be reduced Check the filter at least twice a month When clogged use warm water and a neutral cleaner to wash the filter 3...

Page 20: ...HOSHIZAKI HOSHIZAKIAMERICA INC 618 HIGHWAY 74 SOUTH PEACHTREE CITY GA 30269 U S A PHONE 770 487 2331 91A2AC10A ...

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