Honeywell Excel 800 Installation And Commissioning Instructions Download

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

EN1B-0375GE51 R0910

3.4

Excel 800

SYSTEM

HONEYWELL EXCEL 5000 OPEN SYSTEM

INSTALLATION AND COMMISSIONING INSTRUCTIONS

CONTENTS

Safety Information............................................................. 3

General Safety Information ............................................ 3

Safety Information as per EN60730-1............................ 3

System Overview............................................................... 4

System Architecture....................................................... 4

I/O Modules ................................................................... 5

Interfaces and Bus Connections .................................... 8

Technical Data............................................................... 8

Planning ............................................................................. 9

Overview........................................................................ 9

Transformer Selection ................................................... 9

Fusing Specifications................................................... 10

System Protective Earth Grounding............................. 10

Lightning Protection ..................................................... 10

Panel Bus Topologies.................................................. 10

ORKS

Bus Topologies.......................................... 11

C-Bus Topologies ........................................................ 11

Accessories ................................................................. 11

Cable Specifications .................................................... 12

Dimensions .................................................................. 15

Mounting/Dismounting Modules.................................... 17

Mounting/Dismounting Controller/Sockets ................... 17

Mounting/Dismounting Electronic Modules .................. 19

Mounting/Dismounting Manual Disconnect Modules ... 20

Mounting/Dismounting Auxiliary Terminal Packages ... 21

Mounting/Dismounting Cross Connectors.................... 22

Mounting/Dismounting Swivel Label Holders............... 22

Wiring and Setting Up the System................................. 23

General Safety Considerations .................................... 23

Wiring Terminals.......................................................... 23

Connecting Power Supply............................................ 24

Connecting Single Bus Controller Systems ................. 25

Connecting Panel Bus and L

ORKS

Bus Mixed

Controller Systems ...................................................... 26

Setting Address of Panel Bus I/O Modules .................. 28

Setting I/O Bus Switch ................................................. 28

Connecting Field Devices ............................................ 29

Commissioning I/O Modules ........................................ 30

Updating Software ....................................................... 30

Connecting to External Systems or Interfaces ............. 31

Connecting via L

ORKS

Bus.................................... 31

Connecting via C-Bus .................................................. 32

Connecting HMIs or Laptops ....................................... 32

Connecting Modems .................................................... 32

Description of the XCL8010

Controller Module............. 33

Overview...................................................................... 33

Features....................................................................... 34

Description of the I/O Modules....................................... 39

Common Features ....................................................... 39

Analog Input Modules .................................................. 39

Analog Output Modules ............................................... 44

Binary Input Modules ................................................... 49

Relay Output Modules ................................................. 52

Floating Output Module................................................ 57

Mixed Panel Bus I/O Modules...................................... 61

Description of Extra Parts............................................... 64

Manual Disconnect Modules ........................................ 64

XS814 Auxiliary Terminal Package.............................. 65

XS830 Auxiliary Terminal Package.............................. 65

XS831 Auxiliary Terminal Package.............................. 65

Cross Connectors ........................................................ 66

XAL10 Swivel Label Holders........................................ 66

XAL11 Swivel Label Holders........................................ 66

XS816 Bridge Connectors ........................................... 66

LON Software Interface Description .............................. 67

Overview...................................................................... 67

XFL821 Analog Input Module ...................................... 67

XFL(R)822 Analog Output Module............................... 69

XFL823 Binary Input Module ....................................... 71

XFL(R)824 Relay Output Module................................. 72

Troubleshooting .............................................................. 73

Testing Wiring Connections ......................................... 73

Troubleshooting on the XCL8010 Controller................ 73

I/O Modules Troubleshooting....................................... 77

Appendix 1: System Protective Earth Grounding......... 81

Excel 800 Systems and SELV ..................................... 81

Excel 800 Systems and Standard EN60204-1............. 81

Earth Grounding of EN60204-1 Applicable Systems ... 81

Appendix 2: Remote Communications.......................... 83

Summary of Contents for Excel 800

Page 1: ...ting Address of Panel Bus I O Modules 28 Setting I O Bus Switch 28 Connecting Field Devices 29 Commissioning I O Modules 30 Updating Software 30 Connecting to External Systems or Interfaces 31 Connecting via LONWORKS Bus 31 Connecting via C Bus 32 Connecting HMIs or Laptops 32 Connecting Modems 32 Description of the XCL8010 Controller Module 33 Overview 33 Features 34 Description of the I O Module...

Page 2: ...Requirements 83 Troubleshooting 83 Appendix 3 Sensor Characteristics 84 BALCO 500 84 NTC 20 k 85 PT 1000 86 NI1000TK5000 88 NTC 10 kΩ 89 PT 3000 90 Trademark Information Echelon LON LONMARK LONTALK LONWORKS Neuron are trademarks of Echelon Corporation registered in the United States and other countries ...

Page 3: ...o evaporate The Excel 800 System must be installed in such a manner e g in a lockable cabinet as to ensure that uncertified persons have no access to the terminals Investigated according to United States Standard UL916 3 rd edition USL listed Investigated according to Canadian National Standard s C22 2 No 205 M1983 CNL listed Safety Information as per EN60730 1 Purpose The Excel 800 System is an i...

Page 4: ...allow connection to external systems Auxiliary parts enable special features Ethernet LAN WAN EBI SymmetrE Internet Browser BNA OVN OpenViewNet Web enabled via OVN XLWeb Existing XL500 Controllers XL10 12 IO XF8xx for distribution within building XFCxxx XFCLxxx LON IO XFL8xx LON Panel Interface 40m C Bus Modem C Bus XCL8010 XF8xx XI582 or XI882A Fig 1 Excel 800 System architecture Fig 2 XCL8010 Co...

Page 5: ...inal Sockets Pluggable I O modules must be mounted on the appropriate terminal sockets Pluggable Panel Bus I O modules and pluggable LONWORKS Bus I O modules use the same terminal sockets These terminal sockets are available with push in terminals XS82 or with screw type terminals XSU82 Mixed I O modules feature an integrated terminal socket Color Coding To distinguish modules and components the f...

Page 6: ...f status LEDs XF830A Mixed I O module 20 14 18 status LEDs XFU830A Mixed I O module 20 14 18 status LEDs 1 In addition to the power LED and service LED 2 Changeover outputs Table 3 Overview of I O modules Corresponding Terminal Sockets I O module XF Socket Scope of delivery 821 822 XS821 22 XSU821 22 1 terminal socket 1 bridge connector 1 swivel label holder 823 XS823 XSU823 1 terminal socket 1 br...

Page 7: ...2 A3 B3 A4 B4 G1 G2 A5 B5 A6 B6 A7 B7 A8 B8 XF830A and XFU830A only Two groups of four pairs of push in terminals for con verting 0 20 mA signals into 0 10 Vdc signals and one push in ground terminal per group see also Fig 99 Cross connectors short yellow XS817 824 825 Connects three relay commons required in case of line voltage and low voltage in the same I O module Table 5 Auxiliary parts Spare...

Page 8: ...rvoltage protection All inputs and outputs are protected against 24 VAC and 40 VDC overvoltage as well as against short circuiting Calculated lifetime of weakest component under typical operating conditions MTBF 13 7 years Table 7 System data Standards Protection class IP20 Product standard EMC EN 60730 2 9 Testing electrical components IEC68 Certification CE System transformer The system transfor...

Page 9: ... Consumption When selecting the appropriate transformer take into account the number of individual modules accessories and field devices in determining the total power consumption Power consumption Devices powered 24 VAC 24 VDC XCL8010 with XI582 backlight ON and with watchdog load max 500 mA 690 mA 640 mA XCL8010 with XI582 backlight ON but without watchdog load 190 mA 140 mA 821 130 mA 80mA 822 ...

Page 10: ...er Supply Mounting Instructions MU1B 0258GE51 for detailed wiring diagrams Power Supply of Field Devices Depending upon the power consumption of the field devices used it is possible to use either a single transformer to power both the XCL8010 Controller and attached field devices or it may be necessary to employ an additional transformer See also section Field Device Cables on page 13 and connect...

Page 11: ...ual controllers open ring Note Star connection is not allowed because uncontrollable line reflections may occur Instead of an Excel 800 Controllers other C Bus controllers e g the Excel 500 Excel 100 Excel 50 can also be connected Fig 4 C Bus topology Excel 5000 Accessories Besides the auxiliary parts of Table 5 on page 7 the following accessories are available Preconfigured Connection Cables Type...

Page 12: ...3 6 7 8 4 5 RS232 plug sub D male SHIELD DCD DSR RxD RTS TxD CTS DTR GND XW586 RJ45 plug with clip at front 5V Fig 10 XW586 cable details LONWORKS Bus Termination Modules Type Description 209541 LONWORKS Bus termination module XAL Term LONWORKS connection and termination module which can be mounted on DIN rails and in fuse boxes Table 15 LONWORKS Bus termination modules Cable Specifications Power ...

Page 13: ...en 8471 400 m 1300 ft 500 m 1650 ft Level IV 22AWG 400 m 1300 ft 500 m 1650 ft JY St Y 2 x 2 x 0 8 320 m 1050 ft 500 m 1650 ft TIA568A Cat 5 24AWG twisted pair 250 m 825 ft 450 m 1500 ft Table 19 Free topology singly terminated specifications NOTICE Unpredictable reflections on the bus due to step change in line impedance characteristics Do not use different wire types or gauges on the same LONWOR...

Page 14: ...net A Y ST Y 2 x 2 x 0 8 shielded twisted pair Europe outside cabinet AK 3702 unshielded twisted pair US not approved for Europe AK 3740A shielded US low cost not approved for Europe Belden 9842 twisted pair Europe US also possible Belden 9841 shielded US AK 3702 unshielded twisted pair US not approved for Europe AK 3740A shielded US low cost not approved for Europe Table 21 C Bus cable types Maxi...

Page 15: ...g 11 Controller module dimensions in mm Pluggable I O Modules LOCK 89 5 94 1 51 5 45 83 67 5 14 110 XS814 Aux Terminal Package optional 28 30 6 SWIVEL LABEL HOLDER 38 SCREW TYPE TERMINALS Fig 12 Pluggable I O modules shown with manual overrides including XS814 Aux Terminal Package dimensions in mm ...

Page 16: ...alog Inputs Analog Outputs 24V Relays GND S2 DO Honeywell Install Instr EN1B 0375GE51 XF830A 12 BI 8 AI 8 AO 6 RO 24V 15VA T50 0706AX0001 XFU830A Made in Germany 0532 8 2 1 0 F E DCB 9 8 7 6 5 4 3 A 40 External 24V for relay 1 5 24V J1 J2 J3 J4 J5 71 75 76 77 78 COM a COM b 24V 24V 0 COM a COM b 24V 24V 0 72 73 74 A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 A A1 A2 A3 A4 A5 A6 A7 A8 A9 B...

Page 17: ...DERT5 6 ABCDFERTAQWESDERT6 7 ABCDFERTAQWESDERT7 8 ABCDFERTAQWESDERT8 1 ABCDFERTAQWESDERT1 2 ABCDFERTAQWESDERT2 3 ABCDFERTAQWESDERT3 4 ABCDFERTAQWESDERT4 5 ABCDFERTAQWESDERT5 6 ABCDFERTAQWESDERT6 7 ABCDFERTAQWESDERT7 8 ABCDFERTAQWESDERT8 1 2 3 4 5 6 7 8 Honeywell 21 9 GND GND AI AO VAUX 10 11 12 13 14 15 16 17 18 25 26 22 1 2 3 4 5 6 7 8 GND BI 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 ...

Page 18: ...electrically with bridge connectors Controller and terminal sockets on different DIN rails must be connected using cables see Fig 14 and page 24 NOTICE Risk of malfunction Wire Panel Bus I O modules and LONWORKS Bus I O modules separately When using both Panel Bus and LONWORKS Bus I O modules in an Excel 800 System LONWORKS Bus I O modules must be connected to the controller via LON terminals 11 1...

Page 19: ... module can then be swung away from the rail Fig 20 Releasing latch Mounting Dismounting Electronic Modules Mounting Electronic Modules Note Electronic modules can be removed from or inserted into the sockets without switching off the power supply The behavior of connected field devices must be taken into consideration Make sure that terminal socket and electronic I O module match see Table 4 on p...

Page 20: ...ounted on the terminal socket appropriate for the electronic module see Table 4 on page 6 The electronic module is mounted onto the manual disconnect module WARNING Risk of electric shock or equipment damage The XS812RO Manual Disconnect Module is designed for 24 V applications only Never use the XS812RO Manual Disconnect Module with line voltage Mounting Manual Disconnect Modules Make sure that m...

Page 21: ...are suitable for mixed I O modules only Specifically they can be mounted on the top and or bottom of the XF830A and on the bottom of the XFU830A For reasons of mechanical stability a maximum of two rows of Auxiliary Terminal Packages may be mounted together on any given I O module Mounting Auxiliary Terminal Packages Push the auxiliary terminal package onto the grooves of the corresponding termina...

Page 22: ...swivel it to the right and to left until the cross connector is released If desired insert another cross connector Fig 28 Dismounting the cross connectors long cross connector shown here Fig 29 Mounting the cross connectors short cross connector shown here Mounting Dismounting Swivel Label Holders Note A swivel label holder is included in the scope of delivery of each module Use only the short lon...

Page 23: ...pply until you have completed the installation Observe precautions for handling electrostatic sensitive devices Wiring Terminals Wiring Push In Terminals The terminal sockets of the pluggable I O modules are available in versions XS821 22 XS823 and XS824 25 featuring convenient push in terminals for easy wiring Of the mixed I O modules the XF830A likewise features push in terminals For correct wir...

Page 24: ...nect the transformer to terminals 1 and 2 of the XCL8010 Controller I O I O I O CPU 2 1 B A A 3 m AND B 3 m Fig 31 Wiring power supply from the first transformer to the controller module Additional Transformer Connect the additional transformer in a second room or cabinet to terminals 73 and 74 or 77 and 78 of an I O module I O I O 71 72 73 74 MAX 3 m TRANS FORMER 2 Fig 32 Wiring the power supply ...

Page 25: ... 71 71 71 76 76 72 72 72 72 77 77 73 73 73 73 78 78 74 74 74 74 CPU 1 2 Fig 33 Wiring the power supply and the communication lines to the I O modules Maximum Power Cable Length The maximum length for power supply cable per side is 3 m This also includes the connection cables between the rails the lengths of the modules and the cable from the transformer Panel Bus I O Modules in Separate Rooms In t...

Page 26: ...s Connecting I O Modules with Each Other For connecting the I O modules with each other proceed as described for single bus controller systems on page 24 Connecting I O Modules to the Controller Panel Bus I O Modules Connect communication terminals 71 74 or 75 78 of Panel Bus I O modules to communication terminals 71 74 or 75 78 of the controller module using either Bridge connectors for flush mou...

Page 27: ...Excel 800 Wiring and Setting Up the System 27 EN1B 0375GE51 R0910 Fig 36 Mixed bus system correct wiring Fig 37 Mixed bus system incorrect wiring ...

Page 28: ...X switch to set the address to the one already defined during CARE engineering LOCK 4 4 Fig 38 HEX switch location Notes If the HEX switch is changed the Panel Bus I O module will revert to its default configuration With LONWORKS Bus I O modules the HEX switch is without function Setting I O Bus Switch Set the I O Bus switch S2 of the XCL8010 Controller Module depending on the modules connected to...

Page 29: ...0 24 V0 230 V 230 V 24 V 24 V max 400 m XCL8010 822 1 2 1 8 GND Y 24V 11 18 F1 F2 Fig 41 Power supply of field devices via a separate transformer Cabling Field Devices Cable Routing Route low voltage signal and output cables separately from mains cables Cable Minimum distance Shielded 10 mm 0 4 in Unshielded 100 mm 4 in Table 26 Minimum distances to power mains cables All low voltage signal and ou...

Page 30: ...r Panel Bus I O module firmware is indeed available for all but the XF830A Mixed Panel Bus I O modules As a consequence the firmware of all of the Panel Bus I O modules except for the XF830A Mixed Panel Bus I O modules will be updated accordingly XCL8010A firmware V3 01 03 XCL8010A firmware V3 02 02 XF821A firmware V1 01 01 XF821A firmware V1 01 05 XF821A updated to V1 01 05 XF822A firmware V1 01 ...

Page 31: ...ted to other controller systems to additional LONWORKS Bus I O modules or to laptops LONWORKS Bus Termination Depending upon the configuration either 1 or 2 termination modules are required for terminating a LONWORKS bus with FTT devices on it The following 2 different LONWORKS termination units are available for this purpose 209541 LONWORKS Bus Termination Module and XAL Term LONWORKS Connection ...

Page 32: ...Module Connecting the XI582 Operator Interface Connect the XI582 Operator Interface to the HMI interface of the XCL8010 Controller Module by means of the XW882 cable or the XW582 cable connected with an XW586 cable For mounting details refer to the XI582 Installation Instructions Product Literature no EN2B 0126GE51 For cable details refer to section Preconfigured Connection Cables on page 11 Conne...

Page 33: ...ontroller Fig 48 XCL8010 Controller Module front details Legend 1 Power supply for I O modules 2 I O Bus communication terminals 3 LONWORKS interface 4 LONWORKS service button 5 LONWORKS service LED 6 C Bus Tx LED 7 C Bus Rx LED 8 Reset button 9 HMI interface and LEDs 10 Alarm LED 11 Power LED 12 Power supply terminals 13 Alarm watchdog outputs 14 Modem interface and LEDs 15 S2 I O Bus switch 16 S...

Page 34: ...5 8 C C Bus 6 9 C C Bus 7 10 Shield C Bus shield 11 12 LON LONWORKS IN 13 14 LON LONWORKS OUT Table 28 Description of XCL8010 terminals Features LONWORKS Interface and Terminals The XCL8010 Controller Module features An RJ45 socket serving as an interface to connect laptops to the LONWORKS Bus LONWORKS terminals 11 12 13 and 14 to connect LONWORKS Bus I O modules or other LONWORKS devices to the X...

Page 35: ...be set to zero In order to avoid problems we therefore recommend that you always save your application changes e g time program changes to FLASH memory HMI Interface The controller module is equipped with an HMI Interface for the connection of HMIs e g the XI582 or the XI882A or a laptop with XL Online CARE Fig 54 HMI interface Tx LED 1 and Rx LED 2 HMI interface LEDs on RJ45 socket Tx 1 flickerin...

Page 36: ... performs a warm start If problem persists the LED will become lit constantly see above See section Troubleshooting on page 73 Table 33 Controller alarm LED Power LED 2 green On Normal operation Flashing One or more of the internal voltage supplies are outside of the permissible ranges The controller stops operation Check wiring or see section Troubleshooting on page 73 Is ex tinguished briefly Th...

Page 37: ... Communication Speed Default setting 9600 baud The communication speed can be set to as high as 38 4 Kbaud e g using the HMI XI852 or XI882A or a Laptop with XL Online see Appendix 2 I O Bus Switch S2 The XCL8010 Controller Module features a 2 position I O Bus switch S2 I O Bus switch S2 must be set in accordance with the kind of I O modules connected to communication terminals 71 72 and 75 76 of ...

Page 38: ...id Up to 76800 baud without bus termination 76k end Up to 76800 baud with bus termination controller at the end of the C Bus Table 40 XCL8010 C Bus termination switch S1 settings Memory Memory Size Usage SRAM 512 KB For controller application modem trend and firmware RACL application 128 KB Total application 192 KB Flash 2 MB Firmware 1 MB and application 1 MB storage EPROM 128 KB For bootstrap lo...

Page 39: ...ormation on power supply see section Troubleshooting on page 73 For the location of these elements see figures of the relative modules Analog Input Modules Types of Analog Input Modules Terminal Socket Type Description Housing XF821 Panel Bus analog input module Light gray XFL821 LONWORKS Bus analog input module Dark gray XS821 822 XSU821 822 Terminal socket Light gray Table 42 Excel 800 Analog In...

Page 40: ... and a capacitor If additional shield terminals are needed the XS814 Auxiliary Terminal Package can be installed Technical Data Input 0 2 10 VDC 0 4 20 mA via external 499 Ω 0 25 resistor NTC20kΩ 50 150 C default PT1000 1 50 150 C PT1000 2 0 400 C PT3000 50 150 C BALCO500 30 120 C NTC10kΩ 30 100 C NI1000TK5000 30 130 C Slow binary input Protection Protected against failure voltage 24 VAC 40 VDC Re...

Page 41: ...ing Sensors Fig 61 Analog input low impedance input circuit for PT1000 Balco500 PT3000 NI1000TK5000 slow binary input Fig 62 Analog input high impedance input circuit for voltage input for active sensors Fig 63 Analog input impedance setpoint input circuit for NTC10kΩ NTC20kΩ wall module setpoint ...

Page 42: ... the I O Modules Excel 800 EN1B 0375GE51 R0910 42 Connection Examples Active Sensor and Potentiometer Fig 64 Analog input module wiring example 1 For fusing specifications see section Fusing Specifications on page 10 ...

Page 43: ...Excel 800 Description of the I O Modules 43 EN1B 0375GE51 R0910 Passive Sensor and 0 4 20 mA Signal Fig 65 Analog input module wiring example 2 ...

Page 44: ...problems the analog outputs will move to the safety positions you have configured in CARE see analog output point description in the CARE User Guide EN2B 0182GE51 74 5587 Terminals 74 78 73 77 72 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A 1 2 3 4 5 6 AO1AO2AO3AO4AO5AO6AO7AO8 7 8 GND GND GND GND GND GND GND GND GND GND 11 10 9 12 13 14 15 16 17 18 25 26 21 NC NC 22 Fig 67 Terminal ass...

Page 45: ...Regardless as to whether the LONWORKS network is functioning properly or not the output voltage of the analog output will be 0 V values from the LONWORKS Bus will be ignored and there will be no heartbeat or safety position The feedback signal on the LONWORKS network nvoAoActPosnFb will have a value of 0 and a state of 0 The analog output status LED will be unlit Manual Override in the Override Po...

Page 46: ...Description of the I O Modules Excel 800 EN1B 0375GE51 R0910 46 Connection Example Fig 69 Analog output connection example For fusing specifications see section Fusing Specifications on page 10 ...

Page 47: ...eaches the calculated end position This updating synchronization is performed If the calculated position of the actuator lower synchronization threshold 2 synchronization towards 0 If the calculated position of the actuator upper synchronization threshold 98 synchronization towards 100 Following any power up or any reset Fig 70 Connection example with Relay Module MCD 3 The relay module facilitate...

Page 48: ... facilitates the control of peripheral devices with high load via the analog outputs Input terminal 16 of MCE3 controls the N O contact K3 Input terminal 17 of MCE3 controls the changeover contact K2 Input terminal 18 of MCE3 controls the changeover contact K1 For fusing specifications see section Fusing Specifications on page 10 ...

Page 49: ...2 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A 1 2 3 4 5 6 BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9 BI10BI11BI12 7 8 GND GND GND GND GND GND GND GND GND GND GND GND 11 10 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Fig 73 Terminal assignment and internal connections of binary input modules Ter minal Signal COMMENT 71 75 COM a 2 wire communication bus LON Panel Bus 72 76 COM b 2 wire comm...

Page 50: ...gured individually for use as either alarm LEDs red green or as status LEDs yellow OFF default Given a logical state of ON the status LED will be lit yellow or red Configuration as Fast Totalizer Using CARE the binary inputs can be configured as fast totalizers for operation in conjunction with devices equipped with an open collector output Frequency max 20 Hz Pulse ON min 25 ms Pulse OFF min 25 m...

Page 51: ...Excel 800 Description of the I O Modules 51 EN1B 0375GE51 R0910 Connection Example Fig 75 XF823 connection examples For fusing specifications see section Fusing Specifications on page 10 ...

Page 52: ...des 4 Status LEDs 5 Service LED 6 Power LED Functionality of service LED and power LED see Table 77 to Table 79 on page 77 and following In the event of communication problems the relay outputs will move to the safety positions you have configured in CARE see relay output point description in the CARE User Guide EN2B 0182GE51 74 5587 WARNING Risk of electric shock or equipment damage Low voltage a...

Page 53: ...th internally connected to the DIN rail Table 54 Description of relay output module terminals Permissible Loads Max load Min load Per relay output module total 19 250 VAC current at cos φ 0 6 12 A 1 29 VDC 12 A resistive 3 A inductive Per normally open contact 19 250 VAC current at cos φ 0 6 4 A 1 29 VDC 4 A resistive 1 A inductive 50 mW Per normally closed contact 19 250 VAC current at cos φ 0 95...

Page 54: ...f the R824 Relay Output Module is set to the ON position the following applies If the relay output has been configured its logical state will depend upon the actual output configuration If the relay output is unconfigured it will be switched ON Regardless of configuration the feedback signal on the LONWORKS network nvoDoActPosnFb will have a value of 1000 0 and a state of 1 Regardless of configura...

Page 55: ...LD DEVICE 1 230 V N 2 230 V L FIELD DEVICE 1 230 V N 2 230 V L 1 1 2 2 M M SHIELD INTERNALLY CONNECTED TO DIN RAIL CROSS CONNECTOR FACTORY MOUNTED NO NC COM 11 12 13 NO NC COM 21 22 23 31 32 33 NO NC COM 41 42 43 NO NC COM 51 52 53 NO NC COM 61 62 63 NO NC COM N L F1 230 V 230 V 1 2 3 4 5 6 7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 A1 A2 A3 A4 A5 A6 A7 Fig 79 XF824 connection example both relay blocks ...

Page 56: ...LD DEVICE 1 230 V N 2 230 V L FIELD DEVICE 1 230 V N 2 230 V L 1 1 1 2 2 2 M M M SHIELD INTERNALLY CONNECTED TO DIN RAIL CROSS CONNECTOR FACTORY MOUNTED NO NC COM 11 12 13 NO NC COM 21 22 23 31 32 33 NO NC COM 41 42 43 NO NC COM 51 52 53 NO NC COM 61 62 63 NO NC COM N L F1 230 V 230 V 230 V 1 2 3 4 5 6 7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 A1 A2 A3 A4 A5 A6 A7 Fig 80 XF824 connection example relay ...

Page 57: ...nectors must be used see Table 5 on page 7 NOTICE Risk of malfunction Cross connectors may only be used if the same voltage is used on all relays they connected Do not use a cross connector if different voltages are used on the relays E g use a short cross connector for relay block 1 with line voltage and no cross connector for relay block 2 with 12 V low voltage for relay 4 and 24 V low voltage f...

Page 58: ...ct 62 REL6 N C Floating relay 6 N C contact ACTUATOR 3 63 R6 COM Floating relay 6 common contact 25 Shield connection functional earth internally connected to the DIN rail Table 58 Description of floating output module terminals Status LED Behavior The respective pair of status LEDs will display the following behavior Actuator 1 Mode LED Closing Opening Not moving Green LED ON OFF OFF Auto Red LED...

Page 59: ... output has not been configured see Fig 84 the following applies Although the motor runtime is unknown to the XFR825 the corresponding manual override can be used during the commissioning phase to adjust the respective floating actuator so that it drives to any desired position between fully closed 0 and fully open 100 The open relay relay n i e 1 3 or 5 and the closed relay relay n 1 i e 2 4 or 6...

Page 60: ... 230VAC REQUIRES 2 RELAYS 1 2 3 N 1 2 3 M SHIELD INTERNALLY CONNECTED TO DIN RAIL CROSS CONNECTOR FACTORY MOUNTED NO NC COM 11 12 13 NO NC COM 21 22 23 31 32 33 NO NC COM 41 42 43 NO NC COM 51 52 53 NO NC COM 61 62 63 NO NC COM F1 1 2 3 4 5 6 7 B1 B2 B3 B4 B5 B6 B7 1 2 3 4 5 6 7 A1 A2 A3 A4 A5 A6 A7 CON CON CON CON CON CON 14 24 34 44 54 64 POWER SUPPLY 230 VAC N L Fig 85 XFR825 Connection example...

Page 61: ...35 29 30 31 32 33 34 36 37 38 39 40 AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6 AO6 AO7 AO8 IN1 IN2 IN3 IN4 IN5 IN6 1 2 3 4 5 6 7 25 26 27 28 35 36 37 38 39 40 1 21 22 23 24 29 30 31 32 33 34 8 2 9 3 10 4 11 5 12 6 17 13 18 14 19 15 20 16 41 42 DI Binary Inputs Analog Inputs Analog Outputs GND DO Honeywell Install Instr EN1B 0375GE51 XFU830A 12 BI 8 AI 8 AO 6 RO 24V 15VA T50 0706AX0001 XFU830A Made in...

Page 62: ...e communication bus Panel Bus 72 76 COM b status 2 wire communication bus Panel Bus 73 77 24 V power Power supply 74 78 24 V 0 power Power supply 1 7 BI1 7 1 7 Binary inputs 1 7 8 12 BI8 12 24 28 Binary inputs 8 12 13 20 AI1 8 Analog inputs 1 8 41 42 GND Ground Both grounds are internally connected to each other and to 24 VAC0 21 28 AO1 AO8 Analog outputs 1 8 29 34 NO1 6 29 34 Relays 1 6 normally ...

Page 63: ...pecifications see section Fusing Specifications on page 10 For internal connections of auxiliary terminal modules see section XS830 Auxiliary Terminal Package and section XS831 Auxiliary Terminal Package on page 65 74 78 73 77 72 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A 41 G1 G2 42 B10 B11 B12 AI5 AI1 AI6 AI2 AI7 AI3 AI8 AI4 AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 NO1NO2NO3NO4NO5NO6 B7 B8 ...

Page 64: ...on page 20 WARNING Risk of electric shock or equipment damage due to improper use of XS812RO manual disconnect module Do not connect line voltage to the XS812RO Features Disconnector switches are used to manually disconnect individual terminals of the corresponding electronic module of pluggable I O modules Useful for troubleshooting and installation Diagrams Fig 91 XS812 and analog input analog o...

Page 65: ...2 A A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 Fig 96 XS830 Auxiliary Terminal Package Terminal Assignment 1 1 2 2 3 3 4 4 5 5 6 6 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 A8 A9 B7 B8 B9 7 8 9 7 8 9 Fig 97 Terminal assignment and internal connections of XS830 Auxiliary Terminal Package XS831 Auxiliary Terminal Package Features Type XS831 Auxiliary Terminal Package For mounting onto the to...

Page 66: ...ig 101 XS817 Cross Connector XAL10 Swivel Label Holders Type XAL10 Swivel Label Holder Supplied with the terminal socket For applying self adhesive labels with application information generated using CARE to the pluggable I O modules For use with standard commercially available labels e g AVERY 6572 or 6578 XAL11 Swivel Label Holders Type XAL11 Swivel Label Holder Supplied with the mixed I O modul...

Page 67: ...ing Excel 800 LONWORKS Bus I O Modules bound to them i e operating on the same LONWORKS bus with them using anything but CARE will falsify settings e g sensor types sensor offset values etc Notes The Excel 800 I O Module and XL12 LNS Plug In tool can be downloaded free of charge URL http plugin ge51 honeywell de and launched from any LNS LNS3 08 or LNS Turbo or LCA based network management tool e ...

Page 68: ...nvoAiTempP If configured for temperature sensor input but not from PT1000 2 temperature sensors this network variable output represents the temperature for the appropriate input Range see Table 44 and Table 45 on page 40 Default Value The default value is set after power up or reset and remains until the module has measured a valid value nvoAiTempP INVALID 0x7FFF 327 67 C Slow Digital Input nvoAiS...

Page 69: ...during this time the actuators will go to their configured safety positions Start up Behavior At start up i e power up or reset all nvi s will be initialized with INVALID and after 1 minute the actuators will go to their configured safety positions Analog Output Control Level nviAoValuePct This network variable is used to drive the analog output to 0 100 If both nviAoSwitch and nviAoValuePct recei...

Page 70: ...sition via the manual override panel 0xFF 1 Current position unknown or synchronization active analog output not configured Table 67 Analog output feedback range Transmission This variable is transmitted immediately when the corresponding network input variable has changed more than 1 or immediately as an answer to an nviAoValuePct or nviAoSwitch update Default Service Type The default service typ...

Page 71: ...tput on a regular basis as dictated by the maximum send time nciSndHrtBt default 0 disabled configuration variable Default Service Type The default service type of these variables is unacknowledged Fast Binary Input nvoDiSwitch This network variable output represents the logical state of a fast binary input connected to the binary input terminals Valid Range Logical input state Value State ON 100 ...

Page 72: ...y Output Command nviDoSwitch This network variable is used to drive the relay output It is typically bound to a LONWORKS control device issuing an output level ON OFF respectively 0 100 Valid Range Value State Action N a 0 OFF 0 1 OFF 0 5 100 1 Outputs are switched according to actual output type configuration N a 1 INVALID as defined for failure behavior Table 70 Relay output command values Defau...

Page 73: ...shooting purposes Power LED green Alarm LED red LONWORKS service LED C Bus Tx and Rx LEDs HMI Tx and Rx LEDs Modem Interface Tx and Rx LEDs Power LED green case Power LED Meaning Remedy 1 ON Normal operation No action necessary 2 Flashing One or more of the internal voltage supplies are outside of the permissible ranges The controller stops operation Check power Check wiring If problem persists re...

Page 74: ...light up 13 minutes after power up without application Try powering down and then powering up the XCL8010 If problem persists check and if necessary reload the application If problem still persists replace hardware 3 Flashing Although the controller has encountered a problem the watchdog alarm output has not yet been powered If problem persists the LED will become lit constantly see case 2 The con...

Page 75: ...place hardware 3 Power up of controller Bad node hardware Replace hardware 4 Power up reset Node lacks application May be caused by neuron chip firmware when a mismatch occurs on application checksum Using EXCELON set module to configured online If problem persists the MIP software on LW interface has been erased due to wrong setting performed using ECHELON tool Replace hardware 5 Anytime Watchdog...

Page 76: ...wiring Table 74 XCL8010 C Bus Tx and Rx LEDs HMI Tx and Rx LEDs case HMI LEDs Meaning Remedy 1 Both LEDs are flashing If the HMI Interface is functioning properly then the XCL8010 Controller is functioning properly No action necessary 2 Both LEDs are OFF No HMI Interface communication Check HMI Interface connection and proper earthing of connected hardware Table 75 XCL8010 HMI Tx and Rx LEDs Modem...

Page 77: ...ed this is an indication that the I O module was defective For troubleshooting purposes the following features can be used Power LED all Excel 800 I O modules Service LED all Excel 800 I O modules Service button pluggable I O modules only In addition a module specific troubleshooting may be necessary Power LED of I O Modules case Power LED Meaning Remedy 1 ON I O module is powered No action necess...

Page 78: ...p goes OFF and then is lit continuously LONWORKS Bus I O modules only LONWORKS Bus I O module lacks application Download application 5 LED repeatedly blinks ON for 1 sec and OFF for 1 sec LONWORKS Bus I O modules only LONWORKS Bus I O module is unconfigured but has an application Set module to configured mode 6 LED remains OFF after a short ON duration I O module is configured and running normally...

Page 79: ...Problem Possible causes Remedy Wrong sensor configuration Reconfigure sensor Incorrect wiring Rewire Sensor failure Replace sensor 1 Incorrect sensor measurement Negative voltage on at least one channel Check polarity of active sensor inputs 2 Unstable sensor measurements Incorrect grounding of active sensors Ground active sensors individually see Fig 64 and Fig 65 on page 42 and following 3 a vol...

Page 80: ...e Problem Possible causes Remedy Improper manual override settings Check manual override settings Outputs are in safety position Check communication Software problem Power down and then power up If problem persists replace hardware 1 Unexpectedly all outputs are in unpowered position Internal undervoltage detection has been activated Replace hardware Table 83 Failure modes of relay output modules ...

Page 81: ...ving machines due to an insulation fault and double earth grounding somewhere in the plant The use of an earth leakage monitor is also possible to fulfill PELV if earth grounding is prohibited When is EN60204 1 Applicable to Excel 800 Systems Safety against electrical impact EN60204 1 is not mandatory this is because electrical safety is provided by the use of SELV and transformers according to st...

Page 82: ...cted to the correct terminal according to Fig 112 and the respective connection diagrams The XL40 XL50 XL100C Distributed IO Smart IO and the Excel 800 System can share one transformer The XC5010C Controller always requires its own transformer If EN60204 1 is applicable for the given type of controller the system ground has the same potential as one terminal of the power supply Example 3 Connectin...

Page 83: ...q in the search field Modem or ISDN Terminal Adapter Connection The modem interface of the XCL8010 Controller Module accepts a standard modem cable with a female 9 pin connector Fig 114 Modem interface Connect the cable that is supplied with the modem ISDN terminal adapter to the modem interface of the XCL8010 Controller Modem Requirements A Frequently Asked Questions and Troubleshooting document ...

Page 84: ...12 0 201 30 0 514 0 202 31 0 516 0 203 32 0 518 0 204 33 0 520 0 205 34 0 522 0 205 35 0 524 0 206 36 0 527 0 207 37 0 529 0 208 38 0 531 0 209 39 0 533 0 210 40 0 535 0 210 41 0 537 0 211 42 0 539 0 212 43 0 542 0 213 44 0 544 0 214 45 0 546 0 215 46 0 548 0 215 47 0 550 0 216 48 0 553 0 217 49 0 555 0 218 Temp C Resistance Terminal voltage V 50 0 557 0 219 51 0 559 0 220 52 0 561 0 220 53 0 564 ...

Page 85: ...7 60 2 27 48 0 7 29 2 20 49 0 7 00 2 14 50 0 6 72 2 07 51 0 6 45 2 01 52 0 6 19 1 94 53 0 5 95 1 88 54 0 5 72 1 82 55 0 5 49 1 77 56 0 5 28 1 71 57 0 5 08 1 66 58 0 4 88 1 61 59 0 4 69 1 56 Temp C Resistance k Terminal voltage V 60 0 4 52 1 51 61 0 4 35 1 46 62 0 4 18 1 41 63 0 4 03 1 37 64 0 3 88 1 32 65 0 3 73 1 28 66 0 3 59 1 24 67 0 3 46 1 20 68 0 3 34 1 16 69 0 3 21 1 13 70 0 3 10 1 09 71 0 2...

Page 86: ...1255 0 480 67 0 1259 0 481 68 0 1263 0 483 69 0 1267 0 484 Temp C Resistance Terminal voltage V 70 0 1271 0 486 71 0 1275 0 487 72 0 1278 0 488 73 0 1282 0 490 74 0 1286 0 491 75 0 1290 0 493 76 0 1294 0 494 77 0 1297 0 495 78 0 1301 0 497 79 0 1305 0 498 80 0 1309 0 499 81 0 1313 0 501 82 0 1317 0 502 83 0 1320 0 503 84 0 1324 0 505 85 0 1328 0 506 86 0 1332 0 508 87 0 1336 0 509 88 0 1339 0 510 ...

Page 87: ... 0 769 288 0 2077 0 770 289 0 2081 0 771 290 0 2085 0 773 291 0 2088 0 774 292 0 2092 0 775 293 0 2095 0 776 294 0 2099 0 777 295 0 2102 0 778 296 0 2106 0 780 297 0 2110 0 781 298 0 2113 0 782 299 0 2117 0 784 300 0 2120 0 785 301 0 2124 0 786 302 0 2127 0 787 303 0 2131 0 788 304 0 2134 0 789 305 0 2138 0 791 306 0 2142 0 792 307 0 2145 0 793 308 0 2149 0 794 309 0 2152 0 796 Temp C Resistance T...

Page 88: ...0 44 1205 3 0 462 45 1210 2 0 463 46 1215 1 0 465 47 1220 1 0 467 48 1225 0 469 49 1230 0 471 50 1235 0 473 51 1240 0 474 52 1245 0 476 53 1250 0 478 54 1255 0 480 55 1260 1 0 482 56 1265 1 0 484 57 1270 2 0 485 58 1275 3 0 487 59 1280 3 0 489 60 1285 4 0 491 61 1290 6 0 493 62 1295 7 0 495 63 1300 8 0 496 64 1306 0 498 65 1311 1 0 500 Temp C Resistance Ω Terminal voltage V 66 1316 3 0 502 67 1321...

Page 89: ... 25 10 2 767 26 9 572 2 684 27 9 165 2 603 28 8 777 2 524 29 8 408 2 447 30 8 057 2 372 31 7 722 2 299 32 7 402 2 228 33 7 098 2 159 34 6 808 2 091 35 6 531 2 025 36 6 267 1 962 37 6 015 1 900 38 5 775 1 840 39 5 546 1 781 40 5 327 1 724 41 5 117 1 669 42 4 917 1 616 43 4 726 1 564 44 4 543 1 514 45 4 369 1 465 46 4 202 1 418 47 4 042 1 373 48 3 889 1 329 49 3 743 1 286 50 3 603 1 244 51 3 469 1 2...

Page 90: ...266 1 160 5 3 310 1 173 10 3 353 1 187 15 3 397 1 200 20 3 440 1 214 25 3 484 1 227 30 3 527 1 241 35 3 570 1 254 40 3 613 1 267 45 3 656 1 280 50 3 699 1 293 55 3 742 1 306 60 3 784 1 319 65 3 827 1 332 70 3 869 1 345 75 3 912 1 358 80 3 954 1 370 85 3 996 1 383 90 4 038 1 395 95 4 080 1 408 100 4 122 1 420 105 4 164 1 433 110 4 206 1 445 115 4 247 1 457 120 4 289 1 469 125 4 330 1 481 130 4 371 ...

Page 91: ...Excel 800 Appendix 3 Sensor Characteristics 91 EN1B 0375GE51 R0910 ...

Page 92: ...hnologies Sàrl Rolle Z A La Pièce 16 Switzerland by its Authorized Representative Automation and Control Solutions Honeywell GmbH Böblinger Strasse 17 71101 Schönaich Germany Phone 49 7031 63701 Fax 49 7031 637493 http ecc emea honeywell com Subject to change without notice Printed in Germany EN1B 0375GE51 R0910 ...

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