Honeywell APT2000 Series User Manual Download

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APT2000 Series

70-82-25-96

MU1I-6251

Revision 1 – 03/00

2-Wire Toroidal

Conductivity Transmitters

User Manual

Summary of Contents for APT2000 Series

Page 1: ...APT2000 Series 70 82 25 96 MU1I 6251 Revision 1 03 00 2 Wire Toroidal Conductivity Transmitters User Manual ...

Page 2: ...ll liable to anyone for any indirect special or consequen tial damages The information and specifications in this document are subject to change without notice Honeywell Industrial Automation and Control Automation College 1100 Virginia Drive Ft Washington PA 19034 Honeywell S A Espace Industriel Nord rue André Durouchez 80084 Amiens Cedex 2 France Contacts The following list identifies important ...

Page 3: ...ring inputs of the APT 2000PH 0 H IS Transmitter may be led into Zone 0 Europe However be sure to observe the national regulations concerning Zone 0 applications The Transmitter itself is not approved for operation in Zone 0 Whenever it is likely that the protection has been impaired the Transmitter shall be made inoperative and secured against unintended operation The protection is likely to be i...

Page 4: ...ictly followed when using the Transmit ter Warning means that the instructions given must always be followed for your own safety Failure to follow these instructions may result in injuries Mode Codes After pressing CONF or CAL you can enter one of the following codes to access the desig nated mode CONF 0000 Error info CONF 1200 Configuration CONF 5555 Current source CAL 0000 Cal info CAL 1001 Zero...

Page 5: ...signment 12 Installation and Commissioning 13 Typical Wiring 14 3 Operation 15 User Interface 15 Display 16 Keypad 16 Safety Functions 17 Outputs 18 Configuration 19 Calibration 21 Measurement 25 4 Diagnostics Maintenance and Cleaning 26 Sensoface Sensocheck 26 Error Messages 26 Diagnostics Functions 28 Maintenance and Cleaning 29 5 Appendix 30 Product Line 30 Specifications 31 Type Examination Ce...

Page 6: ...ruction manual HART description only for Model APT2000TC H Bag containing 2 plastic plugs 1 hinge pin 5 hexagon nuts 3 cable ties 3 Pg cable glands 3 filler plugs 1 rubber reducer 3 sealing rings 1 Pg plug 11 1 metal plate 4 set screws for conduit 12 1 jumper Assembly Fig 1 Assembling the case For sealing in case of wall mounting Can be inserted from either side 11 For conduit mounting Place washe...

Page 7: ...mm DIN 43700 Panel mount kit consisting of 4 screws 4 span pieces 4 threaded sleeves 1 seal Holes for post mounting Holes for wall mounting 4 x 2 x 0 55 1 06 0 83 0 98 1 06 5 43 x 5 43 0 04 0 87 Note All dimensions in mm inches not included in supply 2 holes 21 5 mm dia 8 47 for Pg 13 5 I or 1 2 conduit Fig 2 Dimension drawing for Transmitter mounting diagram and P N 51205990 001 panel mount kit ...

Page 8: ...e mounting Pipe mount kit consisting of 4 self tapping screws 1 pipe mounting plate 2 hose clamps with worm gear drive to DIN 3017 1 57 2 36 protective hood Fig 3 P N 51205988 001 pipe mount kit 165 6 5 173 6 81 132 5 2 Fig 4 P N 51205989 001 protective hood for wall and pipe mounting ...

Page 9: ...r also see Cable laying in the Transmitter Connecting lines for loop current Cover for sensor and temperature probe terminals Areas for placing the screwdriver to pull out the terminals Connection of handheld terminal Be sure not to notch the cable cores when stripping the insulation Dimensions in mm inches Coaxial cable 13 mm 0 5 7 mm 0 28 Fig 5 Installation information ...

Page 10: ...zardous locations DIV 2 USA Canada only Before connecting the Transmitter to a power supply unit make sure that this is not capable of outputting more than 40 Vdc safe areas 30 Vdc DIV 2 The APT2000TC 0 H IS Transmit ter is approved for operation in haz ardous locations DIV 1 USA Can ada Zone 1 Europe Before connecting the Transmitter to a power supply unit make sure that this is an associated app...

Page 11: ...TC Transmitter Fig 6 System functions of APT2000TC Transmitter Inputs for toroidal conductivity sensors Input for temperature probe Current loop 4 20 mA transports power to and output signal from the transmitter with APT2000TC H Transmitter also for HARTr communication Equipotential bonding only with APT2000TC 0 H IS Transmitter ...

Page 12: ... receive WT BL YW GN shield RD Fig 7 Terminal assignment of APT2000TC 0 H 00 Transmitter NI Class 1 Div 2 Group A D T4 8 7 6 5 4 2 1 3 T1 temp n c 11 10 4 to 9 output HART 20 mA supply toroidal conductivity sensor lo hi lo hi send receive WT BL YW GN shield RD Fig 8 Terminal assignment of APT2000TC 0 H IS Transmitter IS Class I Div 1 Group A D T4 II 2 1 G EEx ib ia IIC T6 ...

Page 13: ...at this is not capable of outputting more than 40 Vdc safe areas 30 Vdc DIV 2 Before connecting the APT2000TC 0 H IS Transmitter to a power supply unit make sure that this is an associated apparatus for input ratings refer to the Control Drawing or the annex of the EC Type Examination Certificate Do not use alternating current or mains power supply When commissioning a complete configuration must ...

Page 14: ...eceive WT BL YW GN shield RD 8 7 6 T1 T2 n c Fig 9 Conductivity measurement with Honeywell 5000TC toroidal conductivity sensor The Honeywell 5000TC toroidal conductivity sensor may only be used in combination with the APT2000TC 0 H 00 Transmitter For special mounting conditions of the sensor the cell factor can vary between 4 0 and 4 5 Therefore the user should perform a wet calibra tion of each n...

Page 15: ... 3 Operation User Interface MEAS Alarm LED Keypad Model designation Rating plate Status fields Measuring mode Calibration mode Alarm Configuration mode CAL ALARM CONF CONF ENTER CAL Fig 10 Front view of Transmitter ...

Page 16: ...e Bar for instrument status Fig 11 Display of Transmitter Keypad Start end calibration Start end configuration Select digit position selected position flashes Change digit Prompt in display continue in program sequence Configuration Confirm entries next configuration step Measuring mode Display loop cur rent Cal info display cell factor and zero point see Pg 25 Error info display last output error...

Page 17: ...th Sensocheck switched off no friendly Smiley appears For more detailed information see chapter Diagnos tic Maintenance and Cleaning Pg 26 GainCheck manual instrument self test Simultaneously pressing Y and starts the manual instrument self test A display test is carried out the software version is displayed and the memory and measured value transmission are checked Automatic instrument self test ...

Page 18: ... span is one decade within the chosen range To check connected peripherals e g limit switches controllers the loop current can be manually speci fied see Pg 28 HART communication The APT2000TC H Transmitter can be remote controlled via HART communication It can be con figured using a handheld terminal or from the control room Measured values messages and instrument identification can be downloaded...

Page 19: ...lausible and specifically end the Hold state with ENTER After a relax time of 20 sec for measured value stabilization the Trans mitter returns to measuring mode The configuration parameters are checked during the input In the case of an incorrect input ERR is displayed for 3 sec The parame ters cannot be stored with ENTER until the input has been repeated Configuration parameters Before attempting...

Page 20: ...LIN LOG LIN Current beginning 4 mA only with LIN mS SAL 000 0 mS Current end 20 mA only with LIN mS SAL 100 0 mS Current beginning 4 mA only with LOG mS 0 1 mS Current end 20 mA only with LOG mS 100 mS Hold state Last Last current value Fix Current specified Last Hold value only with Fix xx xx mA 21 00 mA 22 mA signal for error message ON OFF OFF Sensocheck ON OFF OFF 0 1 1 10 100 1000 mS Configur...

Page 21: ...t settings The measured value and Hold are displayed alternately Now you can check whether the measured value is plausible and specifically end the Hold state with ENTER or repeat calibration with CAL When you end the Hold state the Transmitter will return to measuring mode after 20 sec mea sured value stabilization Calibration by input of cell factor Activate calibration by pressing the CAL key U...

Page 22: ...ay alternately shows the conduc tivity and temperature values Read the conductivity value correspond ing to the displayed temperature from the table of the used calibra tion solution for tables see Pg 38 Using the Y keys change the cell factor until the display shows the conductivity value from the table Make sure that the temperature is stable during the calibration proce dure Press ENTER to conf...

Page 23: ...he Trans mitter returns to measuring mode Input and adjustment of sensor factor This function should only be used by experts Incorrectly set parame ters may go unnoticed but change the measuring properties The Transmitter comes with a preset sensor factor of 24 6 for the 5000TC sensor Should you use another sensor you must enter another sensor factor or de termine it using a comparison resistor Af...

Page 24: ... probe it is advisable to perform an adjustment Activate calibration by pressing the CAL key Using the Y keys enter mode code 1015 and then press ENTER Measure the temperature of the process medium using an external thermometer Using the Y keys enter the de termined temperature value in the main display If you take over the temperature value shown in the lower display the correction is with out ef...

Page 25: ... Hold state Hold state The Transmitter will enter the Hold state under the following conditions For calibration Mode code 1001 Mode code 1015 Mode code 1100 Mode code 1125 Mode code 2222 configuration Mode code 1200 Mode code 5555 The loop current is frozen at Last or Fix configura tion Pg 20 If the calibration or configuration mode is exited the Transmitter remains in the Hold state for safety re...

Page 26: ... response time is permanently set to 10 sec Error messages can also be signaled with a 22 mA signal via the loop current see Configuration Pg 20 Error info With CONF and mode code 0000 you can activate the error info Error info shows the most recent error message for approx 20 sec After that the message will be dele ted The 20 sec can be reduced by pressing ENTER During error info the Transmitter ...

Page 27: ...eck Open circuit in secondary coil Cable interrupted Err 98 System error Configuration or calibration data defective completely reconfigure and recalibrate the Transmitter Measured value transmission defective Memory error in Transmitter program PROM defective Err 99 Factory settings EEPROM or RAM defective Error in factory settings This error message normally should not occur as the data are prot...

Page 28: ...sec After that the message will be deleted During error info the Transmitter is not in Hold state Display loop current Pressing ENTER in measuring mode displays the loop current for a few seconds Current source To check the connected peripherals e g limit switches controllers the loop current can be manu ally specified In the current source mode the loop current no longer follows the mea sured val...

Page 29: ... at fixed intervals Maintenance and Cleaning Maintenance The Transmitter contains no user repairable compo nents If problems persist even after reviewing sec tion 4 please contact the factory Cleaning To remove dust dirt and spots the external surfaces of the Transmitter may be wiped with a damp lint free cloth A mild household cleaner may also be used if necessary ...

Page 30: ...uctivity Trans mitter with HART commu nication for application in safe areas or hazardous locations DIV 2 USA Canada only APT2000TC H 00 Toroidal Conductivity IS Transmitter with HART com munication for application in hazardous locations DIV 1 USA Canada Zone 1 Europe APT2000TC H IS Mounting Accessories Ref No Pipe mount kit 51205988 001 Panel mount kit 51205990 001 Protective hood 51205989 001 Fu...

Page 31: ...r factor Permissible cell factor 0 100 to 19 999 Permissible sensor factor 1 00 to 99 99 Permissible offset 0 5 mS cm APT2000TC 0 H IS Transmitter Cond input Input for Series 5000 toroidal conduc tivity sensor Process vari able ranges 00 00 to 99 99 mS cm 000 0 to 999 9 mS cm 0000 to 9999 mS cm Concentration 0 0 to 100 0 by wt Salinity 0 0 to 45 0 0 to 35 C Accuracy 1 of meas value 0 02 mS cm Sens...

Page 32: ... 14 to 40 V Characteris tic Linear or logarithmic Current error 0 3 of current value 0 05 mA APT2000TC 0 H IS Transmitter Temp input Pt 100 Pt 1000 NTC 100 kW Ranges NTC 10 0 to 130 0 C 14 to 266 F Pt 20 0 to 150 0 C 4 to 302 F Resolution 0 1 C 1 F Accuracy 0 5 K Temp com pensation Ref temp 25 C LIN 00 00 to 19 99 K NLF Natural waters to EN 27888 0 to 36 C Concentra tion deter mination 01 NaCl 0 2...

Page 33: ... 3 breakthroughs for Pg 13 5 2 breakthroughs for NPT 1 2 or Rigid Metallic Conduit APT2000TC 0 H IS Transmitter Start End of scale As desired within ranges for mS SAL Min span LIN 5 of selected range LOG 1 decade Current source 3 8 mA to 22 00 mA HART com munication HART trans mitter only Digital communication via FSK modu lation of loop current reading of de vice identification measured values st...

Page 34: ...Pg 7 ff Weight approx 1 kg user defined displayed with 3 1 2 digits 1 count with Pt 100 1K with NTC 100 C 1 K APT2000TC 0 H IS Transmitter Dimensions See Dimension drawings Pg 7 ff Weight approx 1 kg user defined displayed with 3 1 2 digits 1 count with Pt 100 1K with NTC 100 C 1 K ...

Page 35: ...Certificate of Conformity 35 Type Examination Certificate ...

Page 36: ...Certificate of Conformity 36 ...

Page 37: ...Certificate of Conformity 37 ...

Page 38: ...hlen werte und Funktionen Volume 2 Part Volume 6 Test solutions calculated according to IEC 746 3 Sodium Chloride Solutions Electrical Conductivity in mS cm Temperature C Concentration saturated 0 1 mol l 0 01 mol l 0 134 5 5 786 0 631 1 138 6 5 965 0 651 2 142 7 6 145 0 671 3 146 9 6 327 0 692 4 151 2 6 510 0 712 5 155 5 6 695 0 733 6 159 9 6 881 0 754 7 164 3 7 068 0 775 8 168 8 7 257 0 796 9 17...

Page 39: ...uctivity mS cm 700 600 500 400 300 200 100 0 0 5 10 15 20 25 30 Concentration by wt Concentration calculation error by wt 0 5 2 100 C 91 C 82 C 73 C 63 C 53 C 46 C 34 C 25 C 15 C 10 C 0 C Fig 12 Concentration curves NaCl configuration concentration 01 ...

Page 40: ...y mS cm 1200 1000 800 600 400 200 0 0 2 4 6 8 10 12 Concentration by wt Concentration calculation error by wt 0 2 1 2 14 16 18 20 20 C 10 C 50 C 40 C 30 C 25 C 20 C 10 C 0 C Fig 13 Concentration curves HCl configuration concentration 02 ...

Page 41: ...S cm 1600 1400 1200 1000 800 600 400 200 0 0 5 10 15 20 25 Concentration by wt Concentration calculation error by wt 0 2 100 C 90 C 80 C 70 C 60 C 50 C 40 C 30 C 20 C 10 C 0 C Fig 14 Concentration curves NaOH configuration concentration 03 ...

Page 42: ...00 1200 1000 800 600 400 200 0 0 5 10 15 20 25 30 Concentration by wt 0 5 100 C 90 C 80 C 70 C 60 C 50 C 40 C 30 C 20 C 10 C 10 C 0 C 35 1800 1 110 C Concentration calculation error by wt Fig 15 Concentration curves H2SO4 configuration concentration 04 ...

Page 43: ...ivity mS cm 1200 1000 800 600 400 200 0 0 5 10 15 20 25 30 Concentration by wt 0 2 1 2 50 C 40 C 30 C 20 C 10 C 25 C 20 C 10 C 0 C Concentration calculation error by wt Fig 16 Concentration curves HNO3 configuration concentration 05 ...

Page 44: ...5 5 96 0 96 5 97 5 Concentration by wt Concentration calculation error by wt 0 2 100 C 90 C 80 C 70 C 60 C 50 C 40 C 30 C 20 C 10 C 10 C 0 C 98 0 110 C 300 500 98 5 99 0 100 97 0 Fig 17 Concentration curves H2SO4 range 95 to 99 by wt configuration concentration 06 ...

Page 45: ... Connecting handheld terminal 9 lines 9 Connecting cable fixing 9 Current characteristic configur ing 20 Current loop Hold state 20 Hold value 20 Current source 28 D Diagnostics functions 28 Dimension drawings 7 Display 16 E Error info 25 26 28 Error message last 25 26 28 Error message via loop current 18 26 configuring 20 Error messages 26 29 Explosion protection APT2000 33 G GainCheck 17 28 H HA...

Page 46: ...al 28 Sensocheck on or off 20 Sensoface 17 26 diagnostics 26 messages 26 Sensor factor adjustment 23 Sensor monitoring Sensoface 26 Sensors monitoring 17 Smiley 26 Software version display 17 28 Specifications 31 Stripping lengths 9 T Terminals pulling out 9 Test mode 28 Type Examination Certificate 35 U User Interface 15 W Wiring example 14 ...

Page 47: ......

Page 48: ...Sensing and Control Honeywell Inc 11 West Spring Street Freeport IL 61032 USA Honeywell S A Espace Industriel Nord Rue André Durouchez 80084 Amiens Cedex 2 France ...

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