Honda EM1600X Owner'S Manual Download | Manualshive

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©1983 Honda Motor Co., Ltd. — All Rights Reserved

Owner's Manual

GENERATOR

EM1600X • EM1800X • EM2200X

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Summary of Contents for EM1600X

Page 1: ... 1983 Honda Motor Co Ltd All Rights Reserved Owner s Manual GENERATOR EM1600X EM1800X EM2200X ...

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Page 3: ...d should remain with the generator when it is sold Pay special attention to statements preceded by the following words m Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you ha...

Page 4: ...ONENT IDENTIFICATION 4 PRE OPERATION CHECK 6 STARTING THE ENGINE 8 l High altitude operatioty 10 GENERATOR USE 11 STOPPING THE ENGINE 14 MAINTENANCE 15 TRANSPORTING STORAGE 24 TROUBLESHOOTING 25 10 WIRING DIAGRAM 27 ll SPEClFlCATlONS 29 12 WARRANTY SERVICE 30 2 ...

Page 5: ...hout proper instructions l Keep children and pets away from the generator when it is in operation l Keep away from rotating parts while the generator is running l The generator is a potential source of electrical shocks when misused do not operate with wet hands l Do not operate the generator in rain or snow and do not let it get wet When charging a battery l Battery electrolyte contains sulphuric...

Page 6: ...TION FUEL GAUGE Except EM1600XI VOLTAGE METER Except EM1600X ENGINE AIR CLEANER SWITCH PILOT LAMP Except EM1600X GRIP BREAKER AGE ADJUSTMENT OIL ALERT KNOB Except EM1600XI LAMP v DC TERMINALS DC CIA CUIT OIL LLER CAP BREAKER ...

Page 7: ...FUEL TANK CAP FUEL TANK SPARK PLUG I EXHAUST OUTLET MUFFLER 5 ...

Page 8: ...on on the container SAE low 40 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Remove the oil filler cap and wipe the dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole without screwing it in If the oil level is below the end of the dipstic...

Page 9: ...ay be harmful to fuel system components Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the generator is refueled or where gasoline is stored Do not overfill the tank and make sure the fuel tank cap is securely closed after refueling Be careful not to spill fuel ...

Page 10: ...G THE ENGINE 1 Disconnect any load from the DC terminals and make sure that the AC circuit breaker is in the OFF position AC CIRCUIT BREAKER DC TERMINALS 2 Turn on the fuel valve 3 Turn on the engine switch ON 8 ...

Page 11: ...ope lightly until resistance is felt then pull briskly CAUTION Do not allow the starter grip to snap back Return it slowly by hand NOTE Make sure the pilot lamp comes on If not check the bulb filament 6 Move the choke lever to the OPEN position as the engine warms up 9 ...

Page 12: ...nce will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw If you always operate the generator at altitudes higher than 6 000 feet above sea level have your authorized Honda Generator dealer perform these carburetor modifications Even with suitable carburetor jetting...

Page 13: ...he rated power 1 4 KVA for the EM1600X 1 5 KVA for the EM1800X and 2 0 KVA for EM2200X l Do not exceed the current limit specified for any one receptacle l Do not connect the generator to a household circuit This could cause damage to the generator or to electrical appliances in the house NOTE The EM1600X 1800X and 2200X generate both AC and DC power If you use both at the same time be sure not to...

Page 14: ...al overloading will switch off the circuit breaker Marginal overloading may not switch off the circuit breaker but it will shorten the service life of the generator Be sure that all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn off the circuit breaker and the generator engine switch ...

Page 15: ...o start an automobile engine while the generator is still connected to the battery The generator may be damaged l Connect the positive battery terminal to the positive generator terminal Do not reverse the charging cables or serious damage to the generator and or battery may occur NOTE l The DC terminals may be used while the AC power is in use l An overloaded DC circuit will trip the DC circuit p...

Page 16: ...6 STOPPING THE ENGINE 1 21 Turn off the AC circuit breaker and disconnect any charging leads at the DC terminals Turn the engine switch to the OFF position 3 Turn the fuel valve to the OFF position 14 ...

Page 17: ... maintenance If the engine must be run make sure the area is well ventilated The exhaust con tains poisonous carbon monoxide gas CAUTION Use genuine HONDA parts or their equivalent The use of re placement parts which are not of equivalent quality may damage the generator Tool kit The tools supplied are necessary for performing some periodic maintenance simple adjustments and repairs Always keep th...

Page 18: ...Replace if necessary NOTE 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual ...

Page 19: ...or oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you han dle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a ...

Page 20: ...ts for cleaning the air cleaner element A fire or explosion could result CAUTION Never run the genetrator without the air cleaner Rapid engine wear will result 1 Unsnap the air cleaner cover springs remove the air cleaner cover and remove the element 2 Wash the element in a non flammable or high flash point solvent and dry it thoroughly 3 Soak the element in clean engine oil and squeeze out the ex...

Page 21: ...ne has not been run for a long time the filter should be cleaned 1 Turn the fuel valve OFF Remove the filter cup 2 Clean the cup thoroughly 3 Reassemble Do not damage the rubber gasket bw After installing the filter cup check for fuel leaks and make sure the area is dry before starting the engine RUBBER GASKET FILTER CUP 19 ...

Page 22: ...he spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug PLUG WRENCH SPARK PLUG CAP 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge The gap should be 0 7 0 8 mm 0 028 0 031 in Correct as necessary by carefully bending the side elec...

Page 23: ...be tightened l 2 turn with a wrench to compress its washer If a used plug is being reinstalled it should only require l 8 to l 4 turn after being seated CAUTION l The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generator l Never use a spark plug with an improper heat range 21 ...

Page 24: ...eding CAUTION The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Loosen the five 6 mm bolts to remove the muffler protedtor PROTECTOR bolts 2 Remove the two 8 mm bolts at the exhaust pipe and the 8 mm bolt at the muffler stay Remove the muffler and the spark arrester Two 8 mm bolts MUFFLER 22 ...

Page 25: ...e carbon deposits from the spark arrester screen NOTE Inspect the spark arrester screen for holes or tears Replace if necessary 4 Check the exhaust pipe gasket and replace if damaged Reinstall the muffler and the protector 23 ...

Page 26: ...F remove and empty the filter cup b Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container c Replace the filter cup and tighten securely d Loosen the carburetor drain screw and drain the gasoline from the carburetor into a suitable container 3 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and ...

Page 27: ...l 2 Remove the spark plug and in may ignite stall the spark plug in the plug I cap YES 3 Set the plug side electrode on the cylinder head 4 Pull the recoil starter sparks should jump across the gap Replace the Still Nospark Take the generator spark plug to an authorized HONDA dealer R re is no spil l Remove the spark plug cap and and clean any dirt from around NO the carburetor To check 1 Turn off...

Page 28: ...ects NO DEFECTS Take the generator to an authorized Honda dealer DEFECTS Replace the elect rical appliance or equipment Take the electrical appliance or equip ment to an elect rical shop for repair No electricity at the DC terminals breaker on NO Turn the DC circuit breaker on YES Take the generator to an authorized Honda dealer 26 ...

Page 29: ...Lb b B I I I WIR 1 R I _I A rs G 8 X V r I I Lb LIGHT BLUE ...

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Page 31: ...ed voltage Rated frequency Rated ampere Rated output Maximum output HONDA GX140 4 Stroke O H V 1 cylinder 25 tilted 144 cm3 8 8 cuin 64 x 45 cm 2 5 x 1 8 in 8 75 1 3600 rpm Forced air cooled Transistor Magnet Ignition 0 611 0 63 USqtI 11 OQ 2 9 USgal BPGES BPRGES NGK W20EP U W20EPR U ND 120v 60Hz EM1600X 11 7 A EM1800X 12 5 A EM2200X 16 7 A EM1600X 1 4 kVA 14OOW EM1800X 1 5 kVA 15OOW EM2200X 2 0 k...

Page 32: ...esolved to your satisfaction contact the Customer Relations Department of American Honda Motor Co Inc American Honda Motor Co Inc Honda Power Equipment Division Customer Service Office 4900 Marconi Drive Alpharetta GA 30005 2600 TeleDhone 770 497 6400 Your name address and telephone number Product model and serial number Date of purchase Dealer name and address Nature of the problem After reviewin...

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Page 36: ...Printed on Recycled Paper 75 2002 08 PRINTED IN U S A P N 31ZB1010 00X31 ZB1 0100 POM53284 KINKOS ...

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