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Homer Plasmacut 39 manual EN 03

PLASMA CUTTING MACHINE

HOMER Plasmacut 39

OPERATING MANUAL

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Summary of Contents for Plasmacut 39

Page 1: ...ALFA IN a s www alfain eu Homer Plasmacut 39 manual EN 03 PLASMA CUTTING MACHINE HOMER Plasmacut 39 OPERATING MANUAL ...

Page 2: ...DUCTION 3 2 SAFETY INSTRUCTIONS AND WARNINGS 4 3 CONDITIONS OF USE 7 4 TECHNICAL DATA 8 5 MAIN PARTS OF THE MACHINE 9 6 ACCESSORIES 10 7 GETTING STARTED 11 8 CUTTING 13 9 MAINTENANCE 15 10 STATEMENT OF WARRANTY 16 11 DISPOSAL 17 12 WARRANTY LIST 17 ...

Page 3: ...r employer s safety practices before installing operating or servicing the equipment While the information contained in this manual represents the manufacturer s best judgement the manufacturer assumes no liability for its use Machine HOMER Plasmacut 39 is designed for cutting metal on the basis of modern technology cutting material through a thin beam plasma gas HOMER Plasmacut 39 is designed for...

Page 4: ...10 The position of the machine must allow easy access by the operator to the controls and connectors 11 When the cutting machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the cutting machine to direct sunlight or to heavy rain This equipment conforms to protection rating IP21S 13 The operator must wear gloves clothes shoes and a helmet or a welder s helme...

Page 5: ...fs Protect others in the workplace 24 Noise levels should be measured to be sure the decibels sound do not exceed safe levels 25 The operator must ensure all flammable materials are removed from the work area to avoid any risk of fire 26 The operator must NEVER cut containers that have previously contained petrol lubricants gas or similar flammable materials even if the container has been empty fo...

Page 6: ...urrent 68V peak value and 48V effective 2 Places without increased risk of electric shock DC current 113V peak value AC current 113V peak value and 80V effective 3 Torches held mechanically with increased protection for the operator DC current 141V peak value AC current 141V peak value and 100V effective 4 Plasma cutting DC current 500V peak value 32 In case 1 the dc machines with rectifier must b...

Page 7: ...onal and the manufacturer of the health equipment to determine whether a hazard exists 7 Never aim the torch against the eyes body or other person 3 CONDITIONS OF USE 1 This equipment must only be used by qualified personnel 2 During installation any electric work must only be carried out by trained personnel 3 Device complies with IEC 61000 3 12 4 Do not expose the plasma machine to direct sunlig...

Page 8: ...ing operation the device may be the source of interference Caution We warn users that they are responsible for possible interference from welding 4 TECHNICAL DATA Method Plasma cutting Mains voltage V Hz 1 x 230 50 60 Cutting current range A 20 40 Open circuit voltage U20 V 260 Mains protection A 16 Max effective current I1eff A 14 8 Cutting current DZ 100 I2 A 20 Cutting current DZ 60 I2 A 26 Cut...

Page 9: ...iption A1 LED indicator when illuminated the machine is ON A2 LED indicator If the LED illuminates the thermo switch is disconnected In such a case leave the machine on to cool down A3 Cutting torch A4 Potentiometer of cutting current setting A5 Earthing cable A6 Switch ON OFF A7 Mains cable A8 Fan A9 Oil water separator with manometer A10 Gas fitting ...

Page 10: ...0 Homer 4 m substitute 10 P166 Circle Cutting Attachment SCB50 23 4801 Adapter hoses for filter AT 1000 24 5302 Air Filter AT 1000 25 5304 Adapter for AT 1000 PEGAS PLASMA 11 S777c Welding Helmet Barracuda S777C Black 12 S7SUN9B Welding Helmet S9B Shooting Blue Shark 13 E700008 Quick Connector SK NW7 2 9 mm for hose 14 2546 Clamp 10 16 Gemi Fig 2 Spare parts of the torch SCB 50 machine and adapter...

Page 11: ... Standard SCB50 4 6 P1306 Cutting Tip 1 0 Contact Extended SCB50 2 9 P1394S 50 Shield Cap Hand SCB50 1 7 GETTING STARTED Getting started must be consistent with technical data and conditions of use NOTE This equipment must only be used by qualified personnel 1 Before beginning work is necessary to connect the machine to the mains 1x230V 50 60 Hz in accordance with the chapter 4 TECHNICAL DATA 2 Ch...

Page 12: ... of solid particles 15 microns 7 The sufficient size of an air tank is 25 l 8 No additional oiling if the pressure air is permitted That could damage the plasma machine and the cutting torch OPTIONAL AIR FILTERS FOR HOMER PLASMACUT 39 To achieve high quality cutting and to avoid serious disturbances to the torch it is highly advised to include the air filter The filter needs to be connected to the...

Page 13: ...nd the material is max 2 mm At a greater distance decreases cutting power and the arc may go off The nozzle can be pulled directly on the material 7 Plasma cutting may be done in all possible positions vertically horizontally overhead vertical ascending and descending but as far as possible choose primarily horizontal cut In other positions the operator is increasingly threatened by flying drops o...

Page 14: ...ombination comply with EN 60974 7 Article 10 1 4 Using any other type and design of a torch must be approved by ALFA IN a s 9 Imperfect capture of condensate would cause its elimination in the area of the cutting tip and it would prevent ignition of the pilot arc SOURCES OF POOR QUALITY CUTS Shallow penetration of the cut 1 The cutting speed is too high Make sure the slope of the cutting arc does ...

Page 15: ... 2 Disconnect the HOMER from the mains supply voltage before disassembling 3 Special maintenance is not necessary for the control unit parts in the plasma cut machine If these parts are damaged for any reason replacement is recommended CAUTION 4 Do not blow air into the plasma cut during cleaning Blowing air into the plasma cut can cause metal particles to interfere with sensitive electronic compo...

Page 16: ...ct supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to a Equipment that has been modified by any other party other than ALFA IN s own service personnel or with prior written consent obtained from ALFA IN Service Department b Equipment that has been used beyond the specifications established in the operating manual c Installation not in accordance with the installation o...

Page 17: ... in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 12 WARRANTY LIST As a warranty list serves proof of purchase invoice on which is the serial number of the machine eventually a warranty list below which is filled in by an authorized dealer Serial number Day mo...

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