background image

 

A circuit breaker or fuse (16A time delay) must be installed. Without a circuit breaker or fuse the danger of electric shock exists.

 

A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.

  Do not install the unit near a location where there is 

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 ammable gas. The outdoor unit may catch 

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 re  if 

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 ammable gas leaks around it.

  Please ensure smooth 

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 ow of water when installing the drain hose.

  Piping shall be suitable supported with a maximum spacing of 1m between the supports.

SPLIT UNIT AIR CONDITIONER 

INSTALLATION MANUAL

Indoor Unit

 

 Screwdriver 

 

  ●

 Measuring Tape 

   

 Knife 

  

         

 Saw  

  ø 65mm Power Drill  

 Hexagonal Wrench 

Key (

 4mm)  

 Wrench (14, 17, 22, 26, 27mm) 

            

 Gas Leakage Detector    

 Pipe Cutter 

   

 Putty 

  

 Vinyl Tape   

 

 Pliers    

 Flare Tool

 Carefully read through the procedures of proper 

installation before starting installation work.

 The sales agent should inform customers regarding 

the correct operation of installation.

Tools Needed For Installation Work

SAFETY PRECAUTION

  Read the safety precautions carefully before operating the unit.

  The contents of this section are vital to ensure safety. Please pay special attention to the following sign.

 

WARNING ........ Incorrect methods of installation may cause death or serious injury.

 

CAUTION ......... Improper installation may result in serious consequence.

  Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of 

operating the unit as described in the user’s guide.

!

!

WARNING

!

CAUTION

!

 

Please request your sales agent or quali

fi

 ed technician to install your unit. Water leakage, short circuit or 

fi

 re may occur if 

you do the installation work yourself.

  Please observe the instructions stated in the installation manual during the process of installation. Improper installation may 

cause water leakage, electric shock and 

fi

 re.

  Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, 

the units may collapse and impose danger.

  Observe the rules and regulations of the electrical installation and the methods described in the installation manual when 

dealing with the electrical work. Use power cables approved by the authorities of your country.

  Be sure to use the speci

fi

 ed wire for connecting the indoor and outdoor units. Please ensure that the connections are tight 

after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating 
and 

fi

 re.

  Please use the speci

fi

 ed components for installation work. Otherwise, the units may collapse or water leakage, electric shock 

and 

fi

 re may occur.

  Be sure to use the speci

fi

 ed piping set for R-410A. Otherwise, this may result in broken copper pipes or faults.

  When installing or removing an air conditioner, only speci

fi

 ed refrigerant (R410A) shall be allowed, do not allow air or moisture 

to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a 
rupture may be caused.

  Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with 

fi

 re, a poisonous 

gas may occur.

  After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas 

leaks into the room, coming into contact with 

fi

 re in the fan-driven heater, space heater, etc., a poisonous gas may occur.

 Unauthorized modi

fi

 cations to the air conditioner may be dangerous. If a breakdown occurs please call a quali

fi

 ed  air 

conditioner technician or electrician. Improper repairs may result in water leakage, electric shock and 

fi

 re,  etc.

FOR SERVICE PERSONNEL ONLY

THE CHOICE OF MOUNTING SITE 

 (Please note the following matters and obtain permission from customer before installation).

WARNING

!

 

The unit should be mounted at stable, non-vibratory location which can provide full support to the unit.

CAUTION

!

 No nearby heat source and no obstruction near the air outlet is allowed.

 The clearance distances from top, right and left are speci

fi

 ed  in 

fi

 gure  below.

 The location must be convenient for water drainage and pipe connection with the Outdoor unit.

 To avoid interference from noise please place the unit and its remote controller at least 1m from the radio, television and 

inverter type 

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 uorescent  lamp.

 To avoid any error in signal transmission from the remote controller, please put the controller far away from high-frequency 

machines and high-power wireless systems.

 The installation height of indoor unit must be 2.3m.

INDOOR UNIT

Names of Indoor Components

Mounting plate

Qty

No.

Item

The Length of Indoor Unit 

Connecting Cord

Figure showing the Installation of Indoor Unit.

1

Screw for Remote 
Controller holder

( 3 . 1 x 1 6 )

AAA Size Battery

Remote Controller holder

( 4 . 1 x 3 2 )

Remote Controller

Air Purifying Filter

6

1

2

2

1

2

Screw for Mounting plate

<

IA1008: A 

>

RAK-25QXA
RAK-35QXA
RAK-50QXA

!

CAUTION

 The installation height of indoor 

unit must be 2.3m or more.

Direction of Piping

There are 6 directions  allowed, namely, 
horizontally perpendicular to the unit, 
vertically down from right, horizontally 
out from right and horizontally out to left.
Don’t form the piping downward at the 
left of the unit.

Be sure to 
completely 
seal any 
gap with 
putty.

The connection of insulated drain hose.

Please use insulated drain hose for 
the indoor piping (commercial product).

 The connecting pipe, no matter 

big or small, should all be 
insulated with insulation pipe 
and then wrapped with vinyl tape. 
(The insulator will deteriorate if it 
is not wrapped with tape).

The indoor piping should 
b e   i n s u l a t e d   w i t h   t h e 
enclosed insulation pipe. (If 
the insulator is insuf

fi

 cient, 

please use commersial 
products).

inner diameter ø 16mm

Horizontally 
perpendicular 
to the unit

Connection

above 100mm

above 50mm

above 100mm

2,300mm or more

above 

0.45m

above 300mm

must not bend

Maximum pipe length

Refer to outdoor Installation Manual

Plug

1

2

3

4

5

6

7

Installation of Mounting Plate, Wall Penetration and Installation of Protection Pipe

1

CAUTION

!

  The draining of the water container inside the indoor unit can be done from the left. 

Therefore the mounting plate must be 

fi

 xed horizontally or slightly tilted towards the 

side of drain hose. Otherwise, condensed water may over

fl

 ow the water container.

Direct Mounting On The Wall

 Please use hidden beams in the wall to hold the mounting plate.

Wall Penetration and Installation of Protection Pipe

 Drill a ø 65mm hole on 

wall which is slightly tilted 
towards the outdoor side. 
Drill the wall at a small 
angle.

 Cut the protection pipe 

according to the wall 
thickness.

 Empty gap in the sleeve 

of protection pipe should 
be completely sealed with 
putty to avoid dripping of 
rain water into the room.

   Installation of the Indoor Unit

2

VERTICALLY DOWNWARD PIPING

  Preparation

 Connect connecting cord.

 Pull out the pipe, connecting cord and drain hose.

  Installation

 The upper part of the Indoor unit is hanged on the mounting plate.

 The projection at the lower part of the Indoor unit is hooked onto the mounting plate.

Please pull the lower part of 
the Indoor unit outwards to 
check if the unit is hooked 
onto the mounting plate. 
Improper installation may 
cause vibration and noise.

!

CAUTION

HORIZONTAL PIPING

  Preparation

Change of Drain Hose and Installation Procedures.

  Exchange the location of drain hose and drain cap during horizontal piping as shown in 

fi

 gure below. Be sure to plug in the drain hose until the insulating material folds upon 

itself.

 Please use pliers to pull out the drain cap.

  (This is an easier way to remove the drain cap).

INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION

 The refrigerating pipes should be adjusted to 

fi

 t 

into the hole on the wall and then ready for further 
connection.

 The terminals of 2 connected pipes must be covered 

with insulator used for terminal connection. Then the 
pipes are wrapped with insulation pipe.

  Connect the connecting cord after removing electrical 

cover. (Refer to “CONNECTION OF POWER CORD”)

 After adjustment, 

fi

 t the connecting cord and pipes 

into the space available under the indoor unit. Use 
holder to hold them tight.

!

CAUTION

 The rubber strap used for 

fi

 xing the insulator should 

not be tied with great force. 
Otherwise, this will damage 
heat insulation and causes 
water condensation.

 

Holder can be attached at the either of 2 places. 
Please select the easier position.

THE CONNECTION OF REFRIGERATING PIPE DURING THE 
INSTALLATION OF INDOOR UNIT

Preparation To Install Refrigerating Pipes

!

CAUTION

 Please 

fi

 x in the plastic core 

after 

fl

 aring to avoid plastic 

chips entering the pipes.

CAUTION

!

You are free to choose the side (left or right) for the installation of drain 
hose. Please ensure the smooth 

fl

 ow of condensed water of the Indoor 

unit during installation. (Carelessness may result in water leakage.)

!

CAUTION

Be sure that the 
drain hose is not 
loosely connected 
or bend.

Be sure that the wire is not 
in contact with any metal 
in the wall. Please use 
the protection pipe as wire 
passing through the hollow 
part of the wall so as to 
prevent the possibility of 
damaged by mouse.
Unless it seals completely, 
any air with high humidity 
flows from outdoor and 
any dew may drop.

!

WARNING

 The refrigerating pipes and connecting cord 

transform and are attached.

 The end of the refrigerating pipes are at locations 

marked with “ 

     

 ” symbol.

   Installation of Drain Hose

3

  Installation

Hang the Indoor unit onto the mounting plate. Use the temporary 
stand at the back of the Indoor unit to push its lower part 15cm 
forwards.

 Place the drain hose through the hole on the wall.

  Wrap the refrigerating pipes with insulation pipe after connecting 

refrigerating pipe.

 Connect the connecting cord after removing electrical cover. 

(Refer to “Connection of Power Cord”)

 After adjustment, the connecting cord and refrigerating pipes 

are placed into the space available under the Indoor unit.

 The projection of Indoor unit must hook to the mounting plate.

INDOOR UNIT

!

CAUTION

Condensed water may leak out if not inserted properly.

Horizontal & Downward Piping – Making Openings

 During horizontal or downward piping, use a knife to cut 

openings as shown in 

fi

 gure. Then smoothen the edges of 

openings with a 

fi

 le.

  Turn the piping while holding down the lower 

portion of pipe-support by hand.

HOW TO REMOVE INDOOR UNIT

 Push up the (PUSH) sections at the 

bottom of the indoor unit and pull the 
bottom plate towards you. Then the 
claws are released from the stationary 
plate.

  (The (PUSH) sections are indicated by 

2 arrows in the right 

fi

 gure)

Procedures of Installation and Precautions

 Procedures to 

fi

 x the mounting plate.

1. Drill holes on wall. 

2. Push plug into the holes. 

3. Fix the mounting plate on

  (As shown below) 

  (As shown below) 

  wall with 4.1 x 32 screw

    

   

(As shown in 

fi

 gure  below)

 Procedures to 

fi

 x the holder of remote control.

1. Drill holes on wall. 

2. Push plug into the holes.

  (As shown below) 

  (As shown below)

Level

Mounting plate

Hole for pipe

Mark

Screw for Mounting Plate 

Please use more than 
4 screws.

Plug

Screw

Remote 
Control 
Holder

20mm

ø4.4mm

ø4.8mm

Wall

Wall

32mm

Wall

Mounting plate

Screw

Plug

4.1 x 32 Screw

above 50mm

Ceiling

1

2

3

5

Indoor

Outdoor

WALL

Sleeve of 
protection pipe

Protection 
pipe

Seal with 
putty

Seal with 
putty

2 ~ 5mm

Connecting 
cords, pipe 
and drain 
hose must be 
laid together 
with Vinyl 
tape.

Mounting plate

Drain Hose

Protection 
Pipe

Refrigerating 
Pipe

Connecting 
Cord

Lift the body 
of the unit 
upwards and 
then force it 
downwards.

Mounting plate

Projection

[Push] mark positions

Drain cap

Please insert 
until here

Drain hose

Please insert 
until here

Drain cap

Drain hose

Openings

Pull up the pipe 
after bending 
downward

Pipe 
support

Drain hose

Connecting cord

Pipe

Insulation pipe (must be wrapped with vinyl tape at every 120mm).

Pipe

Rubber strap tied with great force

Please bend at a small 
radius to form an arc

below 
5mm

Projection

Hook

about 15cm

Protection pipe

Drain hose

Connecting cord

Holder

Connected 
section

Bending 
upwards

Condensed 
water pond

Ditch

Condensed 
water pond

Heat insulation pipe

Connecting
cord

Refrigerating pipe

Pull this to the front 
during the connection 
of refrigerating pipes 
to ease task.

INS RAK-25-35-50QXA (EN).indd   1

1/17/13   4:33 PM

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