Haussmann X-pert 89335002 Instruction Manual Download

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Instruction Manual

10 IN. JOBSITE TABLE SAW

Model No.: JT2503RN

RONA Code: 89335002

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Summary of Contents for X-pert 89335002

Page 1: ...rts or for any other information please call our toll free number 1 866 206 0888 Register your product We invite you to register your product online to make future communications easier To do so simply visit our website www haussmanntools com SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry plac...

Page 2: ...le Saw Safety 6 Maintenance 28 Electrical Requirements and Safety 9 Push Stick Pattern 30 Accessories and Attachments 10 Troubleshooting Guide 31 Tools Needed for Assembly 10 Warranty 32 Carton Contents 10 Parts List 33 Know Your Table Saw 12 To avoid electrical hazards ﬁre hazards or damage to the tool use proper circuit protection This tool is wired at the factory for 120 Volt operation It must ...

Page 3: ...ad and understand instruction manual before using this product SUPPORT AND CLAMP WORK KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in d...

Page 4: ...and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord POWER TOOL SAFETY 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 ALWAYS WEAR EYE PROTECTION Any power tool c...

Page 5: ...eration BEFORE performing any work using the saw 20 NEVER LEAVE THE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source 21 DO NOT OVERREACH Keep proper footing and balance at all times 22 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow inst...

Page 6: ... thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the riving knife anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence Do not attempt to reverse out a cut with t...

Page 7: ... sure the table insert and all guards are tight and in place TABLE SAW SAFETY 26 NEVER ATTEMPT TO PLUNGE CUT INTO A WORKPIECE by placing it on top of the spinning blade The workpiece will kickback 27 USE THE PROPER TABLE INSERT FOR THE WIDTH AND DIAMETER OF THE DADO BLADE Be sure to check that the blade does not contact the insert before plugging in and turn on the saw Never perform bevel cuts wit...

Page 8: ...ER use a rip fence and mitre gauge together n Keep hands out of saw blade TABLE SAW SAFETY SAW BLADE GUARD ASSEMBLY ANTI KICKBACK ASSEMBLY AND RIVING KNIFE Your table saw is equipped with a blade guard assembly anti kickback assembly and riving knife that covers the blade and reduces the possibility of accidental blade contact The riving knife is a ﬂat plate that ﬁts into the cut made by the saw b...

Page 9: ...must be grounded while in use to protect the operator from electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric currents and reduces the risk of electric shock This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching receptacle that is prope...

Page 10: ... PARTS ITEM DESCRIPTION QUANTITY A Table saw assembly 1 B Rear table extension 1 C Rubber pad screw 1 each D Black plastic stops 4 E Rear table extension tube 2 F Blade guard assembly 1 G Anti kickback pawls assembly 1 H Riving knife hardware bag assembly 1 I Rip fence 1 J Mitre gauge 1 K Dado insert 1 L Blade wrench 1 M Hex wrench 2 N Push stick storage 1 O Push stick 1 P Blade 1 Q Handwheel hand...

Page 11: ...11 UNPACKING YOUR TABLE SAW A B C D E F G H I J K L M N O P Q R S T U V W X Y ...

Page 12: ...ce storage Mounting hole Blade guard Mitre gauge Hand hold Blade elevation handwheel Blade tilt scale Overload reset switch Stand handle ON OFF switch with key Stand assembly Rip fence Blade bevel lock handle Mitre gauge storage Push stick storage Wheel Stand up supports Dust port Power cord ...

Page 13: ...ocated on either side of the blade It helps make accurate straight or angle crosscuts NON THROUGH SAWING refers to any cut that does not completely cut through the workpiece OVERLOAD RESET SWITCH Protects the motor if it overloads during operation provides a way to restart the saw PUSH STICK Used to push workpieces when performing ripping operations PUSH BLOCK Used for ripping operation when the w...

Page 14: ...neck bolt 3 the ﬂat washers 1 the sleeve 4 the shaft sleeve 5 and the nut 6 as shown NOTE Verify that the side of the wheel that has more ribs 18 Fig C 1 is facing toward the inside of the stand 2 Tighten the nut 6 and bolt 3 using two 17 mm or adjustable wrenches 3 Attach the other wheel to the right rear leg using the same manner Tighten the nut 4 Do not overtighten because doing so will not all...

Page 15: ...elease the stand lock hook 17 from both sides of the stand by sliding it away from the stop screw 20 Fig A 2 Raise the cover 1 ﬁrst and pull the locking handle 2 out Fig E 3 Step on the pedal 5 Fig E and pull the stand upward until it is fully unfolded 4 Release the locking handle 2 to lock the stand into position Lower the cover 1 Fig E NOTE Make sure the stand is locked securely 5 Place the stan...

Page 16: ...on the arbour nut 3 6 Loosen and remove the arbour nut 3 and the ﬂange 4 by pulling the wrench towards the front of the machine 7 Then remove the blade 7 Clean but do not remove the inner blade ﬂange 4 before reassembling the blade 4 Attach the rubber pad 5 from hardware bag C to the inside of the rear table extension 1 Thread the screw 6 thru the rubber pad with the screwdriver Tighten the screw ...

Page 17: ... width of the kerf by approximately 1 64 in 0 4 mm on each side The blade body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife 6 Check the riving knife and blade alignment again at both 0 and 45 7 Replace the table insert blade guard and anti kickback pawl assembly RIVING KNIFE ASSEMBLY FIG L M N To avoid injury from an accidental sta...

Page 18: ...Slide the red locking knob 4 up and press the guard assembly down so that the entire assembly is ﬂat on the riving knife Release the red locking knob 4 7 Make sure that the assembly is locked in place both in front and back Removing the blade guard and anti kickback pawl assembly Fig P R To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnect...

Page 19: ... tighten the bevel lock handle 7 Check again to see if the blade is 90 to the table If not repeat step 5 8 Lastly check the bevel angle scale If the pointer does not read 90 loosen the screw holding the pointer and move the pointer so it is accurate at 0 and retighten the pointer screw Improper riving knife alignment can cause kickback and serious injury INSTALLING THE PUSH STICK STORAGE FIG T Att...

Page 20: ...elect and mark with a felt tip marker one blade tooth with a right set angle and position this tooth at the front of the saw approximately 1 2 in above the table Fig X 3 4 5 Place the combination square base 1 into the right side mitre gauge groove 2 ﬂush against the inside of the mitre gauge groove 6 Adjust the ruler so it touches the front marked tooth and lock ruler so it holds its position in ...

Page 21: ...he rip fence and lift up on the handle 3 2 Adjust the fence 5 so it is parallel to the mitre gauge groove and lock the handle 3 into position 3 Make sure the fence 5 is parallel to the groove and tighten the two hex bolts 4 securely 4 Unlock the fence handle 3 and slide the fence left and right then reposition it against the mitre gauge groove again and lock into position to double check its align...

Page 22: ...OIL SYSTEM FIG EE 1 To extend the power cord release by lifting up on the locking lever then pull the power cord to the desired length and then lock the lever into position 2 To return the cord to storage release the locking lever softly pull the power cord out to retract the cord fully then lock the lever NOTE If part of the cord is covered with dirt mud or water it is recommended that you clean ...

Page 23: ...fety removal key removed the switch will not operate 5 If the safety removal key is removed while the saw is running it can be turned OFF but cannot be restarted without inserting the safety removal key 1 OVERLOAD PROTECTION FIG II This saw has an overload reset button 3 that resets the motor after it shuts off due to overloading or low voltage If the motor stops during operation turn the ON OFF s...

Page 24: ...AT THE SAME TIME Before using the saw each time check the following 1 The blade is tightened to the arbour 2 The bevel angle lock knob is tightened 3 If ripping make sure the fence is locked into position and is parallel to the mitre gauge groove 4 The blade guard is in place and working properly 5 Safety glasses are worn The failure to adhere to these common safety rules and those printed in the ...

Page 25: ...he side of the blade that you are cutting on 5 Keep the workpiece 2 against the face of the mitre gauge 3 and ﬂat against the table Then slowly push the workpiece through the blade 6 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade has completely stopped Always position the larger surface of the workpiece on the t...

Page 26: ... facing to either side of the rip fence 2 1 Use a smooth straight 3 4 in thick wood board 1 that is as long as the rip fence 2 Attach the wood facing to the fence with wood screws 3 not included through the holes in the fence A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table DADO CUTS FIG TT O...

Page 27: ... must not exceed 13 16 in total in width 7 Check the saw to ensure that the dado will not strike the housing insert or motor when in operation For your own safety always replace the blade blade guard assembly and table insert when you are ﬁnished with the dado operation You must also realign the blade guard assembly 1 2 3 Fig TT WARNING ...

Page 28: ...hemicals or solvents ammonia and household detergents containing ammonia BLADE RAISING AND TILTING MECHANISM FIG UU After every ﬁve hours of operation the blade raising mechanism and tilting mechanism should be checked for looseness binding or any other abnormalities 1 With the saw disconnected from the power source turn the saw upside down and pull up and push down on the motor unit 2 Observe any...

Page 29: ...ide down on the protective material 4 Tilt the blade elevation tilting handwheel 1 to the 45 position 5 Remove the black plastic cap 2 from the side of the motor 3 6 Carefully remove the spring loaded cap and then pull out the brush and replace 7 Replace the other side 8 The ears on the metal end of the assembly go in the same hole the carbon part ﬁts into Do not overtighten the plastic cap 9 Care...

Page 30: ...N Use good quality plywood or solid wood Use 1 2 in 13 mm or 3 4 in 19 mm material Push stick MUST be thinner than the width of material being cut Drill hole for hanging Notch for prevent hand from slipping Cut here to push 1 2 in 13 mm wood Cut here to push 3 4 in 19 mm wood ...

Page 31: ...eing done 5 Gum or pitch on blade or table causing erratic feed 1 Replace blade 2 Turn the blade around 3 Remove blade and clean with turpentine and coarse steel wool 4 Change the blade 5 Clean blade or table with turpentine and steel wool Material kicked back from blade 1 Rip fence out of adjustment 2 Riving knife not aligned with blade 3 Feeding stock without rip fence 4 Riving knife not in plac...

Page 32: ...right to repair or replace the defective tool at its discretion Normal wear and tear including accessory wear is not covered under guarantee The product is guaranteed for 36 months if used for normal trade purposes Any guarantee is invalid if the product has been overloaded or subject to neglect improper use or an attempted repair other than by an authorized agent Heavy duty daily professional or ...

Page 33: ...8 14 1 28EX NEEDLE POINTER 1 0K4R CR RE TRUSS HD SCREW M5 0 8 12 3 28FL SCALE ASS Y 1 0K6U CR RE TRUSS HD SCREW M4 0 7 8 1 28VR CIRCUIT BREAKER SWITCH 1 0K71 CR RE TRUSS HD SCREW M5 0 8 8 1 29R9 CUSHION 1 0K7F CR RE ROUND WASHER HD SCREW M5 0 8 8 3 2A6C RAIL 1 0K7K CR RE ROUND WASHER HD SCREW M6 1 0 12 6 2CBS PUSH STICK 1 0K94 CR RE TRUSS HD TAPPING SCREW M5 12 16 4 2CHM TABLE 1 0K9S HEX HD TAPPIN...

Page 34: ...34 10 IN JOB SITE TABLE SAW MODEL NO JT2503RN SCHEMATIC MANUAL INSTRUCTION ...

Page 35: ... 0KMS HEX NUT M6 1 0 T 5 4 2RC5 WARNING LABEL 1 0KQH CROWN NUT M6 1 0 T 10 2 2RC6 WARNING LABEL 1 0KQV NUT CHUCK M4 0 7 T 5 7 2XGE SLEEVE 4 0KQW LOCK NUT M5 0 8 T 5 2 2XUJ END CAP 2 0KQX NUT M6 1 0 T 6 11 2ZTM HEX HD BOLT M10 1 5 100 2 0KQY LOCK NUT M8 1 25 T 8 4 3045 SUPPORT 1 130Q CR RE PAN HD SCREW M4 0 7 60 4 3049 RIGHT BRACKET ASS Y 1 157B HEX SOC HD CAP BOLT M5 0 8 45 2 304A RIGHT BRACKET 2 ...

Page 36: ...36 10 IN JOB SITE TABLE SAW MODEL NO JT2503RN SCHEMATIC FOR STAND ...

Page 37: ...0JGA PARALLEL KEY 1 20VH CR RE COUNT HD SCREW M4 0 7 10 1 0JX3 HEX SOC SET SCREW M5 0 8 8 2 213H COMPRESSION SPRING 1 0K3F CR RE PAN HD SCREW WASHER M5 0 8 20 1 21K6 COMPRESSION SPRING 1 0K44 CR RE PAN HD SCREW WASHER M5 0 8 12 2 2JF2 CR RE PAN HEAD TAPPING WASHER SCREW M5 12UNC 80 2 0KTA STRAIN RELIEF 1 2RPP FLOW GUIDE 1 0QEU HELIX GEAR 1 2VQ7 MOTOR ASS Y 1 0QM2 BRUSH HOLDER ASS Y 2 2VQ8 MOTOR CO...

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