HARNITEK Thermopod Installation Manual Download

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Table of Contents

1. Important information 2

2. Safety information 2

3. Introduction 4

4. Supplied Components 5

5. Thermopod Unit Specification 6

6. Thermopod Installation 8

7. Hydraulic Connections 10

8. Thermopod Panel Installation 14

9. Thermopod Testing 17

10. Electrical Connections 19

11. Machines On-line Operational Instruction 21

12. Controller Starting and Setting 23

13. System Commissioning 23

14. Tables of parameter and status 23

15. Inspection and Maintenance 24

16. Relocation after first Installation 24

17. Trouble Shooting 25

18. General Conditions of Guarantee 26

19. User Registration – Guarantee Card 27

Installation Manual

Thermopod

Solar Assisted Heat pump

Thermopod - Installation Manual

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P a g e

Summary of Contents for Thermopod

Page 1: ...7 10 Electrical Connections 19 11 Machines On line Operational Instruction 21 12 Controller Starting and Setting 23 13 System Commissioning 23 14 Tables of parameter and status 23 15 Inspection and Ma...

Page 2: ...from this manual will invalidate the guarantee Marking Thermopod is CE marked The CE marking means that HARNITEK ensures that the product meets all regulations that are placed on it based on relevant...

Page 3: ...cause electric shock or fire If need be the unit needs to be repaired or moved by a qualified installer or an authorized technician 1 1 Before installation Environment Caution Do not install the Ther...

Page 4: ...eating for home use The system can either be supplied with new cylinder or be altered to work with user s existing cylinders turning the existing cylinder into a hot water storage tank The system is d...

Page 5: ...Connection x 1 3 8 Outlet Line Connection x 1 9 52mm 250mm long thin Pipe x 1 22mm 10mm 65mm Adapter x 1 Spares Philips Self tapping Screws x 2 Philips Hex Head Screws x 2 Light Duty Finned Anchors x...

Page 6: ...ons Performance Unit Rated Power Output w 400 Max Duel Panel Thermal Performance Output w 2690 Water Temperature C 53 default setting maximum temperature 60 C Dimensions and Weight Casing mm 1 2 Chass...

Page 7: ...ty to all weathers Fixing Orientation Can be installed in a landscape or portrait Fixing Points Six fixing points per panel Installation Angle Minimum of 10 degrees up to 80 degrees on vertical walls...

Page 8: ...s of heat Select a location where has easy wiring access to the power souce Avoid locations where combustible gases may be leak produced flowed or accumulated Avoid areas with corrosive gases and stro...

Page 9: ...ing brackets together by using the screws that the manufacturer supplied 4 Fit Thermopod into place on the brackets by using the Anti vibration mounts screws and nuts that the manufacturer supplied In...

Page 10: ...tem Cylinder The insulation of cylinder will directly affect the performance of the system The user has to make sure the functionality of the cylinder It is recommended that the cylinder shall have a...

Page 11: ...Unvented System Installation Water from the top of cylinder Water from the side of cylinder Thermopod Installation Manual 11 P a g e...

Page 12: ...Water from the cylinder with internal coil Vented System Installation Water from the top of cylinder Thermopod Installation Manual 12 P a g e...

Page 13: ...ally between the water storage tank and the cylinder which is to ensure that the water pressure is sufficient to open the valve otherwise air shall be drawn into the system Please seek advice from you...

Page 14: ...sor pocket Steps 1 Locate the position of sensor pocket on the cylinder 2 Remove the sensor pocket cover 3 Pass the temperature probe through the cover 4 Push the temperature probe as far as possible...

Page 15: ...em failure which directly affects the performance and the validity of guarantee Correct Installation Wrong Installation Thermopod Panel Positioning Each panel must have 6 fixing points for positioning...

Page 16: ...tlet Line connection Step 2 Liquid Line inlet B linked to 1 4 Inlet Line connection When the caps in the connection of the Thermopod panel are removed there shall be nitrogen from the holes This is no...

Page 17: ...refrigeration pipes must be the same The maximum pipe run distance between Thermopod and Thermopod panel is 15 meters while shall not be less than 5 meters All refrigeration pipe run must be equal in...

Page 18: ...valves shall be opened for the refrigerant to circulate Note If the system deterioration caused by a failure of this vacuum process it is not included in the warranty period Thread sealant is recommen...

Page 19: ...sized fuse Max 13Amps d The system is supplied with an appropriate fused spur e The system has a connector and terminal airs which allows the connection of a back up immersion heater The maximum ratin...

Page 20: ...Thermopod Circuit Schematic Diagram Diagram with electric immersion Thermopod Installation Manual 20 P a g e...

Page 21: ...s only No 1 machine s needs to be put into the water tank because others will not display 4 Users need to prepare connection cables according to onsite condition 0 5mm Double Core Double Colour Soft C...

Page 22: ...ower is on the display device will show like this Then press the M button it will show Press or button to choose machine Then press M button to check current machine s parameters Means current machine...

Page 23: ...rther setting please refer to the Thermopod Digital Controller Manual Time setting After time setting 13 System Commissioning Turn the Thermopod on at the fused spur After 30 seconds the digital contr...

Page 24: ...re 31 99 Measured Value A5 Water Outlet Temperature 31 99 Parameter F3 0 Measured Value Only when water pump is connected A9 Expansion Valve Steps 6 50 Measured Value Step display value 10 E1 Error Co...

Page 25: ...store the line connection 2 Replace a new one Screen does not show any information 1 Lack of Power 1 Check the power supply make sure the power switch is on 2 Fuse damage in main control 2 Replace fus...

Page 26: ...d for technical assistance the client will pay for technical assistance time The present guarantee will not be taken effect if the general conditions of sale have not been complied with between the su...

Page 27: ...sual corrosion of the heat exchanger and or the hydraulic circuit caused from reaction with the circulating fluid Damage derived from the installation itself Damage incurred by vandalism acts war fire...

Page 28: ...Thermopod Installation Manual 28 P a g e...

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