HANKISON HPRP 1000 Instruction Manual Download | Manualshive

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REFRIGERATED

TYPE

COMPRESSED

AIR DRYERS

CONTENTS

GENERAL SAFETY INFORMATION ......................... 2
RECEIVING, MOVING, AND UNPACKING ................ 2
1.0 INSTALLATION .................................................. 3
2.0 OPERATION ....................................................... 5
3.0 MAINTENANCE ................................................. 8
SIZING ...................................................................... 9
ELECTRICAL SCHEMATICS .................................... 10
DIMENSIONS AND WEIGHT .................................... 14
ENGINEERING DATA ............................................... 15
TROUBLESHOOTING GUIDE .................................. 16
PARTS LIST: AIR-COOLED UNITS .......................... 17
PARTS LIST: WATER-COOLED UNITS ................... 18
WARRANTY .............................................................. 20

SERVICE DEPARTMENT: (724) 746-1100

INSTRUCTION MANUAL

Models:

HPRP 1000, 1250, 1500, 1750,

2000, 2500, 3000

7610.4

83.37

Rev. C

6/05

Internal Use Only

483.37c/050626

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Summary of Contents for HPRP 1000

Page 1: ...MAINTENANCE 8 SIZING 9 ELECTRICAL SCHEMATICS 10 DIMENSIONS AND WEIGHT 14 ENGINEERING DATA 15 TROUBLESHOOTING GUIDE 16 PARTS LIST AIR COOLED UNITS 17 PARTS LIST WATER COOLED UNITS 18 WARRANTY 20 SERVI...

Page 2: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down below freezing temperatures the water cooled condenser may freeze and cause permanent d...

Page 3: ...ntilated area Avoid locations immediately adjacent to cold exterior windows or walls or adjacent to high tem perature ovens or boilers D Clearances Free air flow Models 1000 to 1500 Front 24 inches 61...

Page 4: ...At installation install the petcock on the bulkhead fitting for the manual drain For manual draining convenient dryer depressurization and EDD service a three way valve at the bottom of the moisture s...

Page 5: ...c Use the Up and Down arrow buttons to set year 00 to 99 representing 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Ent...

Page 6: ...slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models check fan rotation air must be pulled through the conde...

Page 7: ...to discharge f Check drain operation push Drain push to test button to energize electric drain A flow of condensate and or air should be present at the drain outlet E Using the RS 232 port The RS 232...

Page 8: ...t that must be removed is the upper shell cap Remove the insulation from the upper shell cap Check to be sure the unit is depressurized b Remove the two bolts on the upper shell coupling 3 and the upp...

Page 9: ...INLET INLET TEMPERATURES PRESSURES 80 F 90 F 100 F 110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 3 5 1 35 1 05 0 84 0 69 0 56 80 5 6 1 50 1 17 0 95 0 79 0 66 100 7 0 1 55 1 23 1 00 0 82 0 70 12...

Page 10: ...OR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG COMPRESSO...

Page 11: ...AND FAN THERMAL OVERLOADS ARE REMOVED 2 SEE FAN NAMEPLATE FOR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 A...

Page 12: ...RING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG FAN1 NOTE 1 2 FAN3 2000...

Page 13: ...9 10 11 20 21 19 16 17 18 34 35 15 TB2 TC TC 15 16 17 18 20 21 9 10 11 12 13 14 26 27 28 FILTER MONITOR COALESCING RJ 11 FILTER MONITOR RJ 11 WEB MONITOR RS232 PORT LOCAL REMOTE REMOTE STOP START CUST...

Page 14: ...1250 4 85 2159 48 1207 49 1232 1 740 789 1500 4 1 850 839 1750 6 2 000 907 2000 6 85 2159 54 1372 56 1422 2 100 953 2500 6 2 238 1015 3000 6 2 263 1027 NOTE Dimension and weights are for reference on...

Page 15: ...98 130 125 150 175 Minimum Circuit Ampacity 16 73 17 42 19 30 28 17 28 44 27 53 32 41 Branch Circuit Fuse Size amps 25 25 30 45 45 45 50 Watts 35 F Evaporator 100 F Ambient 7 850 9 223 9 777 12 621 10...

Page 16: ...y a Faulty compressor contactor b Faulty N O auxiliary contact on compressor contactor a Faulty compressor contactor b Faulty N C auxiliary contact on compressor contactor a Temperature sensor or wiri...

Page 17: ...1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 8 2 8 3 1 0 3 1 4 8 2 8 3 1 0...

Page 18: ...L 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 5 3 8 3 1 0 3...

Page 19: ...19 NOTES...

Page 20: ...product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE I...

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