Hammer B3 e-classic User Manual Download

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User Manual

Saw-Spindle Moulder

B3 / B3 e-classic

Keep this manual handy and in good condition for continual reference!

Dok.ID: 503010-903_02 • Englisch • 2017-09-15

Translation

Summary of Contents for B3 e-classic

Page 1: ...User Manual Saw Spindle Moulder B3 B3 e classic Keep this manual handy and in good condition for continual reference Dok ID 503010 903_02 Englisch 2017 09 15 Translation...

Page 2: ...ual before assembly and operation This manual must be kept in good condition and should be considered as part of the machine Furthermore the manual must be kept to hand and within the vicinity of the...

Page 3: ...sions and weight 15 4 1 1 B3 basic B3 e classic 15 4 1 2 B3 winner comfort 16 4 1 3 B3 Perform 17 4 2 Operation and storage conditions 18 4 3 Electrical connection 18 4 4 Drive motor 18 4 5 Particle e...

Page 4: ...paring the machine to operate 45 8 10 Changing the saw blade 46 8 10 1 Loosening adjusting the splitter 47 8 10 2 Fitting in changing the splitter 47 8 10 3 Removing the splitter 48 8 10 4 Circular sa...

Page 5: ...ooving tools 75 11 Operation Spindle moulder unit 76 11 1 Safety instructions 76 11 2 Switching on the machine Switching off the machine Emergency stop 77 11 3 Working techniques 78 11 3 1 Work statio...

Page 6: ...ting the parallel cutting fence guide height 91 13 6 Adjusting correcting the parallel cutting fence angle 92 13 7 Aligning the sliding table ball cage 92 13 8 Adjusting the locking force of the paral...

Page 7: ...Danger electric current This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death Required...

Page 8: ...ons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punish able by law...

Page 9: ...d can therefore be disman tled without problem This material is also easy to dis pose of and does not pollute the environment or jeopard Attention Used electrical materials electronic components lubri...

Page 10: ...claims regarding damage resulting from improper use that are made against the manufacturer and its authorized representatives shall be rejected The operator shall be solely liable for any damage that...

Page 11: ...tasks and recognise potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installatio...

Page 12: ...hearing 2 8 Hazards arising from the machine The machine has undergone a hazards analysis The design and construction of the machine are based on the results of this analysis and correspond to state...

Page 13: ...woods Risk of injury through being crushed cut caught wound up or sliced depending on the equipment Contact with the rotating saw blade and or the scoring unit can cause an injury Danger of injury due...

Page 14: ...tificate No 115008 This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufa...

Page 15: ...mm Overall width C2 892 mm 1743 mm Total height Working height approx 1555 888 mm Rip capacity D 700 mm Width of sliding table E 290 mm Net weight 240 kg Machine including packaging Length x Width 120...

Page 16: ...032 mm 1032 mm Overall width C1 1034 mm 1474 mm 1034 mm 1474 mm Overall width C2 892 mm 1743 mm 892 1743 mm Overall width Option C3 1364 2140 mm 1364 mm 2140 mm Overall width C4 1066 mm 1066 mm Total...

Page 17: ...r B 1021 mm Overall width C1 1034 mm 1474 mm Overall width C2 892 mm 1743 mm Overall width C3 1718 2625 mm Overall width C4 1280 mm Total height Working height approx 1555 888 mm Rip capacity D 800 mm...

Page 18: ...0 3 kW 3x 400 V Motor power S6 40 Option 3 kW Antriebsmotor Vorritzeinheit Option Motor power S6 40 0 65 kW 0 65 kW S6 operation under load and intermittent service 40 relative operating factor Max cu...

Page 19: ...values may deviate significantly from the specified values Note To keep the noise emission as low as possible always use sharpened tools and operate the machine at the correct speed Ear protection mus...

Page 20: ...r tools are used Hammer catalogue The maximum cutting height is directly related to the following factors Type of wood hardwood or softwood Wood dampness Feeding speed Saw blades The motor power of yo...

Page 21: ...r tools which have a max authorised rotation speed higher than that of the spindle moulder which conform to DIN EN 847 1 or DIN EN 847 2 standards and which are marked with MAN 4 7 2 Spindle moulder u...

Page 22: ...c Setting up the machine 5 Setting up the machine 5 1 Overview Fig 5 2 Overview perform Outrigger arm Crosscut fence Outrigger Outrigger table Sliding table Spindle fence Crosscut fence Outrigger Cros...

Page 23: ...extension Table extension with foot support Outrigger 1100 Order No 503 108 800 x 600 mm Fig 5 5 Outrigger To machine large and heavy panels assembly instruc tions Outrigger table Trimming equipment...

Page 24: ...r very long panels Extension with workpiece roller for the outrigger Fig 5 7 Clamp set Clamp set Order No 410 190 For the M20 sliding table with ball guiding system To affix the eccentric clamp onto t...

Page 25: ...Fig 5 11 Safety bar guides To protect when moulding profiles Safety bar guides Setting up the machine Rolling carriage with lifting bar Order No 503 134 500 149 Fig 5 9 Rolling carriage with 4 roller...

Page 26: ...indicator assembly instructions Digital clock indicator Digital clock System handwheel EURO Curve moulding guard ring guard Order No 400 610 Fig 5 13 EURO Curve moulding guard ring guard For curved m...

Page 27: ...el designation Machine number Voltage Phases Frequency Power Electricity Year of construction Manufacturer info Fig 5 15 Data plate Setting up the machine 5 4 Safety devices 5 4 1 Safety break switche...

Page 28: ...s an adjustable rodding a pressure shoe and pressure spring The individual parts can be adjusted vertically or hori zontally with the thumb screw The vertical pressure shoe and the horizontal pressure...

Page 29: ...mergency stop Green push button spindle moulder unit ON Handwheel Circular saw angle adjustment Scale Circular saw angle specification Mode switch Operating modes Sawing Moulding Anti clockwise rotati...

Page 30: ...ssories and hoisting devices that have a sufficient load carrying capacity Never transport the machine by putting pressure on any of its projecting elements e g the planer tables Consider the machine...

Page 31: ...ork carriage truck Cutout hole in the machine frame Unloading ramp Attention Heavy dead weights can easily cause an injury Depending on the equipment two or three additional helpers may be necessary w...

Page 32: ...n air tight packaging and protected against corrosion desiccant 6 3 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage If any transpor...

Page 33: ...out by qualified personnel and in strict observance of the safety instructions Before assembling and installing the machine check to make sure it is complete and in good condition Warning Risk of inju...

Page 34: ...floor is uneven use blocks to level the machine Spirit levels blocks 7 3 Positioning and levelling the machine Fig 7 2 Positioning the machine 3 If necessary the machine can be bolted down to the floo...

Page 35: ...ely Two to three additional helpers depending on the cutting length are required to install the machine The sliding table has to be set up before the initial machi ne start up Individual installation...

Page 36: ...socket is available as an accessory The dust extractor must be connected to the machine in such a manner that it runs in unison with the machine The dust extraction hoses must be electrically conduc...

Page 37: ...ly be carried out by qualified personnel and in strict observance of the safe ty instructions Checking the loop impedance and the suitability of the overcurrent protective device must take place at th...

Page 38: ...k on the ma chine switch it off and secure it against accidentally being switched on again Before commencing any work with the machine in spect it to ensure that it is complete and in technically good...

Page 39: ...ng device Single hand clamp lever End stop Groove Stop Fig 8 3 Adjusting the end stop Adjusting 1 Fold the end stop back 2 Loosen the setscrew 3 Turn the cam lever until a 90 angle is attained the fen...

Page 40: ...e length of the scale when the fence is pivoted Clamping lever Crosscut fence End stop Outrigger Locking plate Thumb screws 90 Position 1 Loosen the clamping lever and thumb screws 2 Pivot the crosscu...

Page 41: ...cutting fence 8 7 1 Sliding Fig 8 8 Parallel cutting fence B3 e classic B3 e classic 1 Loosen the clamping lever 2 Read the dimension from the scale on the front edge of the indicator 3 Move the scale...

Page 42: ...e measurement required to adapt the scale to the different widths of the saw blade Loosen the locking plate Move the scale Tighten the locking plate 4 Lock the knurled handle Scale Knurled handle Indi...

Page 43: ...Parallel cutting fence 1 Loosen the thumb screw 2 Pull out the guide to the front 3 Place the guide flat onto the table and once again thread through the appropriate groove 4 Tighten the thumb screws...

Page 44: ...andwheel cutting angle Scale cutting angle Handwheel cutting height 8 7 5 Swinging out Attention Swinging out is only possible with the K3 winner circular saw Fig 8 15 Parallel cutting fence Swinging...

Page 45: ...the machine off and ensure that it cannot be switched on again 3 Push the lock downwards 4 Slide the sliding table to the right until it reaches its limit 5 Slide the sliding cover to the left until i...

Page 46: ...head cap screw with the hex key 9 Adjust the splitter if a larger or smaller saw blade has been fitted in 10 Prepare the machine to operate 11 Adjust the saw guard according to the saw blade Making a...

Page 47: ...is at any given point a distance of 3 to 8 mm betweeen the saw blade and the splitter 4 The marking on the splitter must match the top edge of the sliding table at the max cutting height inde pendentl...

Page 48: ...he splitter The mounting depends on the diameter of the saw blade Recess for saw blades from 300 to 315 mm Recess for saw blades from 250 mm 1 Loosen the thumb nut 2 Push the hood stud to the back wit...

Page 49: ...crews Hex key Flange Splitter holder Nut Spacer ring Rear flange Saw blade arbor 8 11 1 Retooling to an operation with grooving tools 8 11 Grooving tools Note We recommend that only original Hammer to...

Page 50: ...ircular saw unit down as far as it goes 8 Mount the wooden insert supplied 9 Screw in the 4 screws with the Allen key 10 Prepare the machine to operate 11 Switch machine on 12 Slowly move the grooving...

Page 51: ...e the socket head cap screw and flange 8 Remove the grooving tool 9 Remove the spacer ring from the saw blade arbor if present Wooden insert Screws Hex key 4 mm Hex key 8 mm Grooving tool Spanner Maki...

Page 52: ...ge tooling 2 Turn the lock washer to the left as far as it goes 3 Clean the scoring arbor thoroughly 4 Place the scoring blade onto the scoring arbor 5 Fit the scoring flange on and hold in place with...

Page 53: ...ut Saw blade discs Spacer washers Attention The scoring blade has to be 0 1 to 0 2 mm thicker than the saw blade Fig 8 34 Scoring blade Classic The scoring unit is necessary when machining laminated p...

Page 54: ...witched on again Before commencing any work with the machine inspect it to ensure that it is complete and in technically good condition Ensure that there is sufficient space to work around the machine...

Page 55: ...e scale 4 Lock the clamping lever Handwheel Spindle moulder height adjustment Clamping lever Scale moulding angle specification Handwheel Spindle moulder angle adjustment Making adjustments and prepar...

Page 56: ...and respectively the fence boards to the cutting circle 2 3 Clamping screws Thumb screw Clamping screws Scale 9 4 2 Multi adjustment system for the moulder fence Option The fine adjustment for the out...

Page 57: ...e adjustment for outer tool diameter 2 After opening the outer tool diameter clamping screw adjust the shaper fence roughly in relation to the outer tool diameter 3 Tighten the outer tool diameter cla...

Page 58: ...f and ensure that it cannot be switched on again 2 Loosen the clamping screws 3 Slide the safety bar guide upwards 4 Tighten the clamping screws 5 Check whether the spindle moulder tool is running fre...

Page 59: ...the cutter arbour to and fro so that it locks into position Read individual operation instructions Spindle shaft quick change system Option Only possi ble as initial equipment 9 6 Spindle shaft quick...

Page 60: ...andling Therefore do not place the spindle moulder tooling onto the machine table Store the spindle moulder tooling in special containers or place on hangers Fig 9 11 Spindle moulder guard is open 1 S...

Page 61: ...ooling when changing or removing the tools 6 Remove dust and shavings from the spindle moulder 7 Changing or mounting tools Place the spindle moulder tool as low as possible onto the spindle moulder s...

Page 62: ...ngs as possible 2 Adjust the guides according to the tooling 3 Tilt the spindle moulder fence lid and the mounted spindle moulder guard to the front 4 Screw the spindle moulder fence lid on tightly wi...

Page 63: ...orrect cutting speed guidelines smaller 40 m s Kickback risk larger 75 m s Tool breakage risk Warning Risk of injury Risk of material damage Do not exceed the limit value obtained from the diagram 1 U...

Page 64: ...250 275 300 50 mm 30 50 80 100 mm n max x 1000 mm Saw Spindle Moulder B3 B3 e classic Making adjustments and preparations 9 8 2 Maximum spindle resiliance rotation limit 1 Calculate minium rotation s...

Page 65: ...tch 1 Switch off the main switch 2 Push the lock to the top 3 Open the door with the screw 4 Loosen the belt tensioning screw 5 Place the belt around the point where the belt pulley diameter becomes s...

Page 66: ...position lowered under the table not available with e classic Making adjustments and preparations Fig 9 22 Moulding height With clamped tooling and removed backing rings max 170 mm tool diameter in 90...

Page 67: ...eces for foreign matter nails screws which might impair processing Support long workpieces with additional surface equipment e g Table extensions Roll supports Ensure that the tool turns freely Ensure...

Page 68: ...Switching on the machine 1 Connect the machine to the main power supply 2 If available unlock the main switch and switch on position I 3 Set the mode switch onto the following settings panel Saw 4 On...

Page 69: ...rkpieces or other workpiece parts jamming in the machine or being ejected e g cutting tools branches trimmings Risk of kickback from cut workpiece parts Therefore never stand directly in the cutting l...

Page 70: ...id for the scope of the wood industry s employer liability and insurance in the Federal Republic of Germany insert cuts and groove cuts are allowed if the appropriate operating regulations of the empl...

Page 71: ...table and clamp in the trimming shoe 5 Switch on the circular saw 6 Feed the workpiece evenly past the circular saw kee ping your fingers balled into a fist Thumb screws Trimming shoe Groove Sliding...

Page 72: ...the device has to measure at least 120 mm 4 When machining the saw blade has to be adjusted marginally above the width of the workpiece 5 Lower the guard onto the wedge cutting jig and place a workpi...

Page 73: ...r saw 9 Switch the scoring unit on if necessary 10 Feed the workpiece evenly past the circular saw kee ping your fingers balled into a fist 11 Pull the workpiece a few millimeters away from the saw bl...

Page 74: ...sk of injury Groove cuts may only be carried out with an overhead saw guard Do not under any circumstances use a saw blade guard guard mounted onto splitter Do not pull the combination fence s guide b...

Page 75: ...ce to the desired dimensions 3 Lock the sliding table into a centre position 4 Set the cutting height to a maximum of half the work piece thickness 5 Always use the crosscut fence and the sliding tabl...

Page 76: ...s which might impair processing Ensure that the tool turns freely Pay attention to the correct rotational direction of the spindle moulder tool Before switching on the machine always check to make sur...

Page 77: ...ings Anti clockwise rotating spindle moulder Clockwise rotating spindle moulder 4 Only with alternating current Press the green button on the control panel and hold it pressed down Release the push bu...

Page 78: ...mouldings using the Curve Shaping Device Slotting tenoning and panel raising using a slot and tenon guard Using a high velocity spindle Using a power feeder Generally prohibited using the spindle moul...

Page 79: ...e finished moulding 11 3 5 Moulding long sides and profiles Warning Risk of injury Only mould profiles if using safety guides Use a push stick or push block at the end of the workpiece Fig 11 5 Mouldi...

Page 80: ...1 3 7 Insert moulding Note This step is necessary if the whole length of the workpiece is not machined 1 Take note of general procedures for authorized working techniques 2 The guides of the spindle m...

Page 81: ...to the workpiece using the thumb screws 5 Loosen the thumb screws place the brushes on the fo remost point of the guide ring and tighten the thumb screws again Thumb screw Thumb screw Thumb screw Scr...

Page 82: ...y spindle In addition the machine can be equipped with a high velocity spindle 1 Take note of general procedures for authorized working techniques 2 Mount the spindle moulder fence or the EURO Curve m...

Page 83: ...rly 12 2 Maintenance schedule Attention Cleaning and care products are available as accessories HAMMER catalogue Warning Danger electric current Work on electrical fittings may only be carried out by...

Page 84: ...itched on again Lubricating the height spindle 2 Turn the circular saw spindle moulder into the topmost position 3 Through the frame opening lubricate the height spindle with regular machine grease 4...

Page 85: ...ently tensioned to transmit power effectively 12 5 2 Replacing the drive belt Fig 12 4 Replacing the drive belt 1 Switch the machine off and ensure that it cannot be switched on again 2 Loosen the scr...

Page 86: ...2 7 Cleaning changing the dust brush of the outrigger arm Fig 12 6 Dust brush outrigger arm 1 Clean the dust brush and check if in good condition 2 Renew the dust brush if it is worn out that is if th...

Page 87: ...the sliding table should be pushed from the base 1 Remove the fillister head screws and the base cover 2 Remove the socket head cap screws and washers 3 Remove the flat head screws Base Washers Socket...

Page 88: ...ssing 3 Move the cage plate with the ball cages in the middle on the guides of the base 4 Thread the sliding table onto the ball cages 5 Slide the sliding table a few centimeters over the guidings of...

Page 89: ...MSliding table cover BNBearing shaft BOHexagon nut BPFlat head screw BQFlat head screws BRFillister head screws Fig 12 13 Sliding table Maintenance 12 11 Lubricating the spindle moulder socket and til...

Page 90: ...fault develops Stricktly speaking In the event of a breakdown which creates danger for either personnel or equipment the machine should be stopped immediately by activating the emergency stop Also di...

Page 91: ...ed Prepare the machine to operate Error in the electrical contact Check the electrical connection connecting lead fuses The main switch is off 0 position Switch on the main switch I position The belts...

Page 92: ...allel cutting fence guide angle only possible with B3 winner 1 Switch the machine off and ensure that it cannot be switched on again 2 Check the guide angle and readjust if required 3 Remove the guide...

Page 93: ...1 Switch the machine off and ensure that it cannot be switched on again 2 Hold the inner nut tight with a spanner 3 Loosen the lock nut with a spanner 4 Turn the inner nut half a turn anti clockwise 5...

Page 94: ...g the rip fence fine adjustment Required tools 2 x Hex key 3 mm 4 mm 1 Switch the machine off and ensure that it cannot be switched on again 2 Release the clamping lever 3 Loosen the clamping screws 2...

Page 95: ...95 Kreiss ge Fr smaschine B3 B3 e classic Saw Spindle Moulder B3 B3 e classic...

Page 96: ...KR FELDER STR 1 A 6060 Hall in Tirol Tel 43 0 52 23 45 0 90 Fax 43 0 52 23 45 0 99 E mail info hammer at Internet www hammer at...

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