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Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

18 VOLT  

Cordless 

1/4" Hex 

Impact Driver

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

ITEM 92158

BANDFILE 1/2"

BELT SANDER

REV 11k

Read this material before using this product. 

Failure to do so can result in serious injury. 

SAVE THIS MANUAL.

Copyright

©

 2004 by Harbor Freight Tools

®

.  All rights reserved.  

No portion of this manual or any artwork contained herein may be reproduced in 

any shape or form without the express written consent of Harbor Freight Tools.  

Diagrams within this manual may not be drawn proportionally.  Due to continuing 

improvements, actual product may differ slightly from the product described herein.  

Tools required for assembly and service may not be included.

When unpacking, make sure that the product is intact 

and undamaged.  If any parts are missing or broken, 

please call 1-800-444-3353 as soon as possible.

Save This Manual

 

Keep this manual for the safety warnings and precautions, assembly, operating, 

inspection, maintenance and cleaning procedures.  Write the product’s serial number in the back of the manual 

near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and  

the receipt in a safe and dry place for future reference.

Owner’s Manual & Safety Instructions

Summary of Contents for 92158

Page 1: ...t of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save T...

Page 2: ...ult in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your ...

Page 3: ... inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source ...

Page 4: ...tool live and shock the operator 2 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 3 Avoid unintentional starting Prepare to begin work before turning on the tool 4 Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your c...

Page 5: ...r an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tinglin...

Page 6: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 7: ...for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION ...

Page 8: ...Item 93990 sold separately 230677 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Figure 1 Slide Lock 36 Angle Adjusting Screw 49...

Page 9: ...ting tool or installing accessories Installing the Sanding Belt 1 Remove Screw 26 and Cover 23 2 Turn the Slide Lock 36 completely to one side This reduces the tension on the Roller 65 so that the Sanding Belt 66 can be slipped over easily 3 Place the Sanding Belt 66 over the Roller 65 and the Spindle 24 4 Turn the Slide Lock 36 so it points away from the Pulley 65 and the Sanding Belt 66 Replace ...

Page 10: ...r cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will pres...

Page 11: ...trical outlet 3 Securely grasp the tool handle with both hands and press the Switch 48 to the On I position 4 Begin sanding with light movements and pressure until the sanding capability is known on the material being sanded 5 When finished using the Belt Sander press the Switch 48 to the Off O position Wait until the motor stops before setting the tool down 6 Unplug the unit from the electrical o...

Page 12: ...NJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe op...

Page 13: ...uneven Adjust the tracking of the Sanding Belt by turning the Adjustment Screw 59 Performance decreases over time 1 Belt dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 F...

Page 14: ...ting 61 Screw Hex M4x20 62 Spring Adjusting 63 Pin 64 Bearing 693 65 Roller 66 Belt Sanding Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUAL...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 92158 Assembly Diagram SAFETY OPERATION MAINTENANCE SETUP ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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