Hakki Pilke 43 Pro Instructions For Assembly, Operation And Maintenance Download

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Hakki Pilke 43 Pro

Translation

Version 6-2018

Hakki Pilke

43 Pro

FIREWOOD PROCESSOR

– Instructions for assembly, operation and maintenance
– EC Declaration of Conformity
– Safety instructions
– Guarantee terms

MAASELÄN KONE OY

Valimotie 1, FI-85800 Haapajärvi, Finland

Tel. +358 (0)8 772 7300

[email protected]

www.hakkipilke.fi

ENGLI
SH

The operator must read and understand these
instructions before operating the machine!

Summary of Contents for 43 Pro

Page 1: ...sembly operation and maintenance EC Declaration of Conformity Safety instructions Guarantee terms MAASEL N KONE OY Valimotie 1 FI 85800 Haapaj rvi Finland Tel 358 0 8 772 7300 info hakkipilke fi www h...

Page 2: ...e operating or transport position 12 3 2 Controls 14 3 2 1 Tractor drive 16 3 2 2 Electrical drive 17 3 2 3 Adjusting the log length 18 3 2 4 Using the out feed conveyor 19 3 2 5 Splitting blade adjus...

Page 3: ...multiplier gear 34 5 3 Changing the hydraulic oil and filters 35 5 4 Conveyor maintenance 36 5 4 1 Replacing and tensioning the in feed conveyor belt 36 5 4 2 Replacing and tensioning the out feed co...

Page 4: ...of the log and other factors such as branches and burrs make the actual diameter larger and may prevent the log from being fed into the machine The splitting groove is designed for logs up to 60 cm in...

Page 5: ...ure or operation of the machine or remove protective equipment The operator must wear ear protectors sufficiently tight fitting work clothing and gloves protective goggles and safety footwear Before s...

Page 6: ...forklift Beware of moving parts Beware of the cardan shaft Beware of the saw chain Beware of the splitting blade Only one person may operate the machine Disconnect the power supply before any mainten...

Page 7: ...ustained any damage during transport and ensure that all necessary parts are included in the package In the event of any defects or damage contact the retailer immediately Remove any cable ties and st...

Page 8: ...ing pins must be used to secure them The machine must be placed in the transport position if it is to be moved more than 5 metres Exercise extreme caution when moving the machine in the operating posi...

Page 9: ...way depending on the size of the tractor 3 Control functions and setting up the machine 3 1 Arranging the machine for operation and transport Before arranging the machine for operation and using it e...

Page 10: ...Ensure that sufficient room is available to lower the in feed conveyor approx 2 m 2 Release the locking by lifting latch A from shaft B Figure 3 3 Lower the in feed conveyor to the lower position wit...

Page 11: ...anslation Version 6 2018 5 Turn the log guide plate to the operating position and lock locking pin A into place with cotter pin B Figure 5 Place the in feed conveyor in the transport position in rever...

Page 12: ...h If you are using a larger conveyor as shown in Figure 8 lower the out feed conveyor hydraulically with control lever E Figure 10 Note Leave sufficient clearance approx 30 cm for the discharge openin...

Page 13: ...eyor on top of the lower section with the handle s B Figure 8 Note If necessary have two people on either side of the conveyor to lift it 4 Turn the conveyor to the middle position with lever F Figure...

Page 14: ...ed assist mechanism is in use switch B see Section 4 3 1 B Feed assist mechanism switch Switch in position 1 the feed assist mechanism is turned on continues to feed for the duration of the splitting...

Page 15: ...HakkiLift OR Out feed conveyor control lever when a larger conveyor is being used Note In this case the accessory is controlled with a valve located in position I in Figure 10 Lever up down the out fe...

Page 16: ...task for only one person When connecting the machine to the tractor there must be no one in the tractor cabin so as to prevent any accidental contact with the controls Check all the connecting devices...

Page 17: ...utton of the remote starter located in the control panel in the front of the machine Figure 15 The actual starter is located below the machine s control panel The starter features an automatic fuse an...

Page 18: ...rectly into the splitting groove 1 Turn the machine off and open the machine s guard 2 Adjust the log length limiter to the desired length by releasing the lock in Figure 16 to the open position as sh...

Page 19: ...n be turned sideways hydraulically with lever E Figure 10 as follows Lever forwards the conveyor turns to the left Lever backwards the conveyor turns to the right When using a smaller conveyor The con...

Page 20: ...ntrol lever F Figure 10 Pushing the lever in the front position causes the blade to be lowered while pulling the lever to the back position causes it to rise Logs should always be as centred as possib...

Page 21: ...o the OFF position as shown in Figure 18 4 Operating the machine 4 1 Performing a test run on the machine The machine may not be used before a test run has been performed and all the functions of the...

Page 22: ...tomatically raised back up when button C is released and that the cutting chain rotates for the entire time that button C is pressed down c Turn off the machine and disconnect it from the power source...

Page 23: ...ke 43 firewood processor is equipped with a feed assist mechanism which helps you process logs of equal length by automatically feeding logs forwards whenever the machine s splitting beam moves forwar...

Page 24: ...ke cutting a thick log impossible On the other hand sawing with an evenly dull chain is inefficient and the cutting chain must be sharpened or replaced see Section 5 1 1 4 3 4 Sawing the last log When...

Page 25: ...n the guide plates are in automatic mode controller C in Figure 10 is in the front position they immediately rise up when the saw bar starts to cut wood Once the log has been cut and the piece has fal...

Page 26: ...in series with the in feed conveyor The rollers automatically synchronise with the in feed conveyor when logs are fed with joystick F Figure 10 or when feed assist mechanism B is being used The hoses...

Page 27: ...e initial position by opening and closing the machine s grey protective cover 2 Lift the splitting blade to the highest possible position with lever F Figure 10 and activate the splitting cycle again...

Page 28: ...e to lower the splitting blade to the lowest possible position Note the out feed conveyor is A in Figure 22 2 Lower the splitting blade to the lowest possible position If necessary remove pieces of wo...

Page 29: ...he maximum permitted angle of the out feed conveyor is 40 The running speed of the out feed conveyor can be freely adjusted with adjustment screw H Figure 10 If the conveyor is jammed for any reason t...

Page 30: ...ration plate D is optimised at the factory in conjunction with the testing of the machine However the adjustment can be changed with adjustment screw C 2 pcs Figure 24 if necessary The optimal speed f...

Page 31: ...The machine must be disconnected from its power source before any maintenance adjustment replacement or cleaning measures Only use spare parts that are supplied by the manufacturer or your retailer If...

Page 32: ...e 25 to the OFF position to release the pressure in the automatic cutting chain tensioner 3 Put on gloves and pull the cutting chain downwards at the middle of the beam This will loosen the chain and...

Page 33: ...Section 5 1 1 2 Remove the beam s fastening bolts A in Figure 26 3 Remove fastening plate C Figure 27 and remove the saw bar from the groove 4 Place the new bar against gear wheel B twist it into the...

Page 34: ...drain plug G Figure 29 and pour the oil in a suitable container Note The multiplier gear s oil volume is 0 34 litres 4 Close plug G and open filler cap E Figure 29 5 Feed the new oil to the multiplier...

Page 35: ...type of oil according to the operating conditions If the electric motor is turned on in a cold space the use of an oil with a viscosity of ISO VG 32 and an oil heater accessory is recommended In a tr...

Page 36: ...able from the side of the in feed conveyor s drive roller until you can pull the belt out from the other end C 7 Lead the rest of the belt under the log press around the rear roller and finally behind...

Page 37: ...conveyor plates The out feed conveyor plates can be replaced by disconnecting the bolt joints 3 x M8 fastening the plates and replacing the plates with new ones It is recommended that you move the be...

Page 38: ...e nipples of the guide plates cylinder 2 pcs and the grease nipple of the mechanism in Figure 53 every 50 hours 13 Grease nipple of the hydraulic in feed roller bearing in Figure 53 a every 200 hours...

Page 39: ...39 48 Hakki Pilke 43 Pro Translation Version 6 2018 Figure 48 Figure 50 Figure 53 Figure 49 Figure 51 Figure 52 Figure 53 a...

Page 40: ...is 3 5 turns towards the open position from the closed position Increase or decrease the amount as necessary according to the type of wood air temperature and type of oil Before starting always check...

Page 41: ...ntee is void if the factory settings are changed If you need to change the settings for any reason first contact the manufacturer or retailer and follow their instructions carefully Changing the cartr...

Page 42: ...correct adjustment value is 250 bar H High pressure valve I Pressure increasing valve Correct adjustment value the hex socket screw is 9 5 mm visible in relation to its head under a protective cup J S...

Page 43: ...urning mechanism 5 8 Guard mesh safety device The safety device connected to the guard mesh is located behind the relay housing Figure 59 item A The easiest way to access the safety device is to detac...

Page 44: ...ashed with a high pressure washer as long as the water jet is not aimed directly at the bearings or electrical equipment Always ensure that the machine and the working area are sufficiently clean duri...

Page 45: ...Subsequent X X X Amount approx 110 l For example ISO VG 32 Oil filter Always when changing oil Number 97348 13921107005357 All levers Lubrication X Lubrication oil Saw bar Check X 18 1 6 mm Cutting bl...

Page 46: ...akes a loud noise but does not start 2 The thermal relay has tripped 3 Starter fuse triggered 4 The input cable is faulty 1 The gear fuse has blown Replace it 2 Reset the thermal relay with the starte...

Page 47: ...ceipt that includes the date of purchase Guarantee claims must be submitted to an authorised retailer The guarantee covers Parts damaged in normal use due to faults in the material or workmanship Reas...

Page 48: ...This guarantee certificate indicates our responsibilities and obligations in full and excludes all other responsibilities 7 EC Declaration of Conformity for the machine Machinery Directive 2006 42 EC...

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