Grindmaster CE 3311 User Manual Download

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Model 3311 Beverage Freezer Manual

Grindmaster Corporation

4003 Collins Lane

Louisville, KY 40245 USA

(502) 425-4776 (800) 695-4500

FAX (502) 425-4664

www.grindmaster.com

0604 Form # WH-312-02

Part # W0600110

Summary of Contents for CE 3311

Page 1: ...Freezer Manual Grindmaster Corporation 4003 Collins Lane Louisville KY 40245 USA 502 425 4776 800 695 4500 FAX 502 425 4664 www grindmaster com 0604 Form WH 312 02 Part W0600110 Grindmaster Corporation 2004 PRINTED IN USA ...

Page 2: ......

Page 3: ...ce 11 13 Troubleshooting 14 Key Parts Identification 15 Assembly Diagrams 16 23 Wiring Diagrams 24 31 Refrigeration Diagrams 32 36 Information contained within this manual is subject to change without notice Contact Grindmaster Corporation s Customer Technical Service Department at 1 800 695 4500 with any questions or for clarification Model 3311 Page 1 ...

Page 4: ...n system to freeze the product A self closing dispensing valve is attached to the front of the freezing cylinder The unit has an adjustable consistency control and an out of product indicator When properly operated and cared for the Model 3311 will provide many years of service Proper care includes regular cleaning and maintenance To minimize the amount of maintenance necessary follow the operatin...

Page 5: ...IX can be measured with an instrument called a refractometer A BRIX reading of between 11 and 14 will provide optimum freezer operation Mixes with this BRIX level will freeze down to a smooth uniform consistency Mixes with too high a BRIX level will take longer to freeze down and will yield a soft wet frozen product Mixes with too low a BRIX level will have larger ice crystals and will have a tend...

Page 6: ... Cooled Units Only Minimum clearance is 6 15 cm on both sides and 0 at back and open above the freezer See Figure C Water Cooled Units Only 3 6 of clearance are required at the rear of the unit 0 of clearance are required on both sides and open at top NOTE Failure to allow adequate ventilation will void the warranty and reduce freezer performance NOTE Locating the unit in high ambient temperatures...

Page 7: ...drip tray kit from the bubble wrap Separate the parts and remove the protective coating The drip tray is mounted on two screws that are located on the lower front of the freezer cabinet 14 Place the key hole slot of the drip tray support bracket W0471022 on to these screws and tighten the screws 15 Angle the back of the drip tray surround bracket into the drip tray support bracket W0471022 and low...

Page 8: ... screws See Figure I Grindmaster offers a variety of drink headers including frozen beverage frozen lemonade cappuccino margarita pina colada frozen cocktail frozen daiquiri and smoothie OPERATION AND ADJUSTMENTS How to Operate 1 Sanitize unit following the cleaning instructions starting on page 10 2 Fill the mix storage hopper following the instructions on page 10 Allow barrel to fill with produc...

Page 9: ...e K NOTE Clockwise is for thicker product consistency and counter clockwise is for thinner product consistency See Figure L 4 Reinstall the side panel reconnect power 5 Turn freezer to ON and allow it to freeze to desired consistency 6 Check product Repeat process until desired consistency is achieved NOTE When making changes to a colder thicker setting recheck consistency again after the compress...

Page 10: ...pensing valve and drain the water from the freezer 7 Turn the freezer OFF Disassembly and Cleaning Note For cleaning and sanitizing before initial start up remove carb tube dispense plunger handle and spring from parts bag first 1 Disassemble the dispensing valve assembly Figure M Pull out valve handle retaining pin while supporting the valve plunger from the bottom Figure N Push up on the valve p...

Page 11: ...ssemble drip tray and re install on front of unit 2 Wet the inner rubber lip of the rotary half of the seal and the back end of the dasher shaft with water Slide rotary half of assembly onto the dasher shaft RUBBER FIRST with the smooth sealing surface facing the back of the dasher See Figure U Be sure the rotary half is fully seated against the shoulder of the shaft 3 Insert the stationary half o...

Page 12: ...n to fill freezing cylinder Use a large brush to sanitize all hopper surfaces Figure DD 11 Turn panel switch to CLEAN and allow freezer to run for 5 minutes 12 Open dispensing valve and drain solution Allow the dasher to push remaining sanitizer out of the freezing cylinder Once the sanitizing solution is drained turn panel switch to OFF 13 Place a small amount of sanitary lubricant onto another p...

Page 13: ...emaining lubricant 9 Reassemble following the instructions under Sanitizing and Refilling NOTE Run the unit with sanitizer on CLEAN for 20 minutes before draining and refilling MAINTENANCE WARNING Disconnect power for maintenance Do not attempt to perform maintenance on the freezer until electrical power has been disconnected Suggested Daily Maintenance 1 Clean lubricate and sanitize the freezer f...

Page 14: ...ion of all panels and lids replace if necessary Check dasher scraper blades for wear if equipped replace once per year minimum Check dasher for signs of wear replace if necessary Verify alignment when replacing Check valve body gasket for wear replace once per year minimum Check valve body knobs used to hold valve body in place replace if necessary Check condition of shaft seals and stator bearing...

Page 15: ... tension The proper belt deflection is 1 2 over all If the deflection is more than 1 2 the motor will need to be lowered If the deflection is less than 1 2 the motor will need to be raised Follow this procedure to adjust the motor to achieve proper belt tension See Figure FF 1 Unplug the machine and remove both side and rear panels 2 Locate the motor flange bearings These are the side mounted bear...

Page 16: ...sistency adjuster set too firm Carburetor inlet hole clogged Drive belt broken or off pulley Drive shaft worn Drive motor failure Turn power switch ON Refill hopper Readjust consistency setting Unclog carburetor inlet hole Repair or replace Inspect square drive shaft pocket for excessive wear replace Replace motor Leakage from drain tube front of freezer above drip tray Worn or defective shaft sea...

Page 17: ...HECK LIST PARTS IDENTIFICATION Coconut Oil Seal W0340210 and Standard Seal W0340201 include 1 2 3 Slush Plunger W0480438 Thick Product Plunger W0480451 W0430026 Scraper Blade Dasher W0430089 W0631230 Use with scraper blade dasher Model 3311 Page 15 ...

Page 18: ...32 Drip Tray 11 W0611085 Nut 5 18 18 S S Hex Nut 36 W0472064 Drip Pan Bracket 12 W0450053 Pulley 10 37 W0430026 Dasher Standard 13 W0450209 Belt V 38 W0430032 Stator Flange Bearing 14 W0572202 Electrical Box Assembly 39 W0520063 Rear Machine Panel 15 W0570045 Ballast 40 W0520107 Left Side Panel 16 W0572290 Light Reflector 41 W0520065 Right Side Panel 17 W0631610 Front Display Lens 42 W0480438 Slus...

Page 19: ...RANTY CARD 32 W0641027 DRAIN TUBE HOSE 9 W0801023 PACKAGING ASSEMBLY 33 W0570941 MIX LOW IND FLOAT 10 W0890218 DRIP PAN KIT 34 W0340055 SQUARE CUT O RING 11 W0430026 STANDARD DASHER 35 W0480450 VALVE BODY 12 W0340022 O RING 213 36 W0611728 FASPIN 13 WO470076 LUBRICANT LUBRIFILM SANITARY 37 W0631205 COMPRESSION SPRING 14 W0480451 PLUNGER STANDARD PRODUCT 38 WO480451 PLUNGER THICK PRODUCT 15 WO61012...

Page 20: ...27 DRAIN TUBE HOSE 10 W0890218 DRIP PAN KIT 33 W0570941 MIX LOW IND FLOAT 11 W0430026 STANDARD DASHER 34 W0340055 SQUARE CUT O RING 12 W0340022 O RING 213 35 W0480450 VALVE BODY 13 WO470076 LUBRICANT LUBRIFILM SANITARY 36 W0611728 FASPIN 14 W0480451 PLUNGER STANDARD PRODUCT 37 W0631205 COMPRESSION SPRING 15 WO610127 PANEL SCREWS 38 WO480451 PLUNGER THICK PRODUCT 16 WO480455 HANDLE VALVE 39 W020018...

Page 21: ...11074 1 4 20 HEX NUTS 100 W0611082 5 16 18 FLANGE NUT 110 W0200412 COMPRESSOR SPACER 120 W0200413 COMPRESSOR GROMMET ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 10 W0210169 Motor Cradle 70 W0611249 1 4 Split Lock Washer S S 20 W0671022 Motor Sound Insul 80 W0170014 Consistency Control 30 W0321025 Motor Stop Bracket 90 W0321013 Motor Adj Nut 40 W0320020 Drive Motor 100 W0630421 Plasti...

Page 22: ...EMBLY 70 W0611410 RIVET MAGNA LOCK 20 W0201007 COMPRESSOR ASSEMBLY 80 W0611247 1 4 INT TOOTH LK WSHR 30 W0201002 CONDENSER ASSEMBLY 90 W0611074 1 4 20 HEX NUTS 40 W0321040 FAN SUB ASSEMBLY 100 W0611082 5 16 18 FLANGE NUT 50 W0321041 DRIVE MOTOR ASSEMBLY 110 W0200412 COMPRESSOR SPACER 60 W0210106 BASE PAN ASSEMBLY 120 W0200413 COMPRESSOR GROMMET ...

Page 23: ...BER DESCRIPTION 10 W0210068 BASE PAN 20 W0201001 COMPRESSOR ASSEMBLY 30 W0321026 DRIVE MOTOR ASSEMBLY 40 W0210083 FRAME ASSEMBLY 50 W0611410 RIVET MAGNA LOCK 60 W0611082 5 16 18 FLANGE NUT 70 W0200412 COMPRESSOR SPACER 80 W0200413 COMPRESSOR GROMMET See condenser assembly on page 34 ...

Page 24: ...Model 3311 Electrical Box Assembly 115V Model AC WC Units Page 22 Model 3311 2 ...

Page 25: ...0006 HEYCO BUSHING 40 W0570635 CONTACTOR 150 83248 6 32 X 1 4 TRUSS HEAD 50 W0570667 RUN CAPACITOR 160 W0631606 LIGHTED ELEC BOX LENS 60 W0570666 START CAPACITOR 170 W0570055 BULB 70 W0570651 HEAT SEQUENCER 180 W0630811 CLIP CAPACITOR SMALL 80 WO630812 CLIP CAPACITOR 190 W0610131 8 32 X 1 4 SCREW 90 W0570940 TOGGLE SWITCH 200 W0570876 COMPRESSOR RELAY 100 W0610015 6 32 X 1 4 SLOTTED SCREW 210 W057...

Page 26: ...1 TIME DELAY RELAY 39 W0570235 TERMINAL BLOCK 40 W0570603 START CAPACITOR 41 W0570617 RUN CAPACITOR 42 W0572192 MIX LOW SUB ASSY 43 W0572068 POWER CORD 44 W0630801 TIE WRAPS 45 W0570045 BALLAST 46 W0570044 LIGHT SOCKET 47 W0570043 LIGHT BULB 48 W0570924 SWITCH Model 3311 Wiring Diagram 115V Air Cooled Model Page 24 Model 3311 ...

Page 27: ...2 CONTACTOR RELAY 48 W0570651 TIME DELAY RELAY 49 W0570940 TOGGLE SWITCH 50 W0570235 TERMINAL BLOCK 52 W0570871 TRANSFORMER 53 W0570018 INDICATOR LIGHT 55 W0570667 RUN CAPACITOR 56 W0570666 START CAPACITOR 57 W0570559 COMPRESSOR RELAY 58 W0570055 LIGHT BULB 59 W0570054 LIGHT SOCKET 60 W0570053 50 HZ BALLAST ...

Page 28: ...CH 40 W0570603 START CAPACITOR 47 W0570043 FLORESCENT LIGHT BULB 39 W0570235 TERMINAL BLOCK 46 W0570044 LIGHT SOCKET 38 W0570651 TIME DELAY RELAY 45 W0570045 CORE COIL BALLAST 37 W0572032 TRANSFORMER SUB ASSY 43 W0572068 POWER CORD 36 W0570638 COMPRESSOR RELAY 42 W0572192 LOW MIX SUB ASSY 35 W0570007 INDICATOR LIGHT Model 3311 Wiring Diagram Water Cooled Model ...

Page 29: ...311 Compressor Wiring 115V Air Cooled Model 220V Air Cooled Model 115V Water Cooled Model START CAPACITOR RUN CAPACITOR COMPRESSOR RELAY RED RED RED RED RED RED RED BLACK BLACK YELLOW YELLOW YELLOW YELLOW WIRES TO COMPRESSOR RED ...

Page 30: ...Page 28 Model 3311 Model 3311 Ladder Diagram 115V Air Cooled Model ...

Page 31: ...Model 3311 Page 29 Model 3311 Ladder Diagram 220V Air Cooled Model ...

Page 32: ...Page 30 Model 3311 Model 3311 Ladder Diagram 115V Water Cooled Model ...

Page 33: ...Model 3311 Page 31 Model 3311 AC WC Units Spinner Hook Up 115V Model Model 3311 Spinner Hook Up 220V Model ...

Page 34: ...Page 32 Model 3311 Model 3311 Refrigeration 115V Air Cooled Model ...

Page 35: ...Model 3311 Page 33 Model 3311 Refrigeration 220V Air Cooled Model ...

Page 36: ...ORT BRACKET 22 W0201164 WATER LINE 7 W0200311 DRIER CAPILLARY TUBE ASSEMBLY 23 W0620112 3 8 X 3 8 COPPER SWEAT ELBOW 8 W0620031 90 DEG ELBOW X 3 8 NPT 3 8 FLARE 24 W0650501 ACCESS VALVE 9 W0201191 SUCTION LINE 25 W0620103 3 8 COPPER COUPLE 10 W0201169 WATER LINE 26 W0620114 3 8 COPPER TEE 11 W0201009 HOT GAS LINE 27 W0620106 1 2 X 3 8 X 3 8 COPPER TEE 12 W0620033 FITTING 3 8 FLARE X 3 8 NPT 28 HOP...

Page 37: ...Model 3311 Page 35 Model 3311 Refrigeration Schematic AC Units 115V 220V Models ...

Page 38: ...Page 36 Model 3311 Model 3311 Refrigeration Schematic Water Cooled Model ...

Page 39: ...Model 3311 Page 37 ...

Page 40: ...s Crathco Cold and Frozen Beverage Dispensers American Metal Ware Coffee and Tea Systems Tel 502 425 4776 Fax 502 425 4664 1 800 695 4500 P O Box 35020 Louisville KY 40232 USA www grindmaster com email info grindmaster com 0604 Form WH 312 02 Part W0600110 Grindmaster Corporation 2004 PRINTED IN USA ...

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