dymax SD-100 User Manual Download | Manualshive

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Summary of Contents for SD-100

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Page 2: ...ystems optimize the speed of automated assembly allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its ap...

Page 3: ...efits of the SD 100 6 Front Control Panel 8 Rear Panel 10 Assembly and Setup 10 Unpacking and Inspecting Your Shipment 10 Parts Included in the SD 100 Syringe Dispenser 11 System Interconnect 11 Operating the System 12 Operation 12 Saving Dispense to Memory 13 Loading from Memory 14 Setting the Decimal Point 15 Auto Purge Function 15 Troubleshooting 16 Spare Parts and Accessories 17 Options Access...

Page 4: ...t Dymax Application Engineering to answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Customer Support and Application Engineering teams are available in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can...

Page 5: ...uids obtain and read the SDS for each fluid before using it Dymax includes an SDS with each adhesive sold SDS for Dymax products can be requested through the Dymax website Specific Safety Considerations Using Safe Operating Pressures Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components and serious personal injury To ...

Page 6: ...pense tips make the unit ready to use right out of the box Special Features and Benefits of the SD 100 Feature Benefit Adjustable vacuum suck back Clean drip free cycle shut off Digital timer with a range of 0 01 to 9999 seconds Precision control over fluid dispense Delivers micro shots beads or fills Timed or manual mode with adjustable time and pressure settings includes the ability to save a se...

Page 7: ...e SD 100 Syringe Dispenser T16307 Filter Regulator with Dump Valve optional NPT Input OD Tube Output T15466 Syringe Stand T17253 Foot Switch Power Cord Suck Back Control Air Cap Adapter Syringe Barrel T17022 Air Pressure Connector Male Quick Connect Twist Lock Push In Connector ...

Page 8: ...ach the desired pressure Barrel Valve Air Cap Outlet Air outlet where valve or barrel can be hooked up Digital Display Displays information pertaining to the programming and use of the unit SET Used as an up scroll key and to begin programming a mode MEM Used as a down scroll key and to save recall a program SHOT Used as a left scroll key and to begin dispensing MODE EXIT Used to toggle between di...

Page 9: ...nser User Guide 9 Figure 2 SD 100 Front Panel Figure 3 Rear Panel Suck Back Control Barrel Valve Air Cap Outlet Pressure Gauge Air Pressure Regulator Digital Display Power Cord Receptacle Fuse Holder Power Switch Foot Switch Jack ...

Page 10: ...enses fluid until the switch is released Air Outlet Port Connection point for air out Air Inlet Port Connection point for air in Assembly and Setup Unpacking and Inspecting Your Shipment When your SD 100 syringe dispensing system arrives inspect the box for damage and notify the shipper of box damage immediately Open the box and check for equipment damage If parts are damaged notify the shipper an...

Page 11: ...Printed user guide System Interconnect 1 Connect air hose to filtered compressed air 70 100 psi 5 7 bar and connect fitting to the dispenser 2 Insert the foot switch plug 3 Insert and twist the male quick connect into the dispenser 4 Insert the power cord s female plug into the dispenser and insert the male plug into a grounded outlet 5 Attach the syringe barrel with tip cap on the syringe barrel ...

Page 12: ...llow for the timer to show a higher or smaller value press the SET button then use the and to adjust the position 1 Press the MODE button to cycle to Manual Mode 2 Press the SHOT button or the foot pedal to start dispense Release either to stop dispense Timer Mode The Timer Mode allows the user to dispense for a set period of time despite how long the foot pedal is pressed For example If you would...

Page 13: ...ess the SET button The first digit on the right side of the digital display will start blinking 3 Press the button two times The third digit from the right should be blinking 4 Press the button five times The display should now show a 5 second wait time To adjust the decimal refer to page 15 5 Press Exit Mode to save as current setting To use the cycle mode press the SHOT button on the SD 100 to a...

Page 14: ...ry After saving your cycle and timer mode settings to the SD 100 memory you can recall them to be used again Both the cycle mode and timer mode need to be loaded separately by switching to the mode you would like to load For example To load the cycle time that was saved in Memory 9 on the previous page follow the steps below 1 Switch to cycle mode then press and hold the MEM Memory key for 2 secon...

Page 15: ...spensing needle if left sitting for long periods of time Before auto purging your material be sure to read over the material SDS for any precautions that may need to be taken Also be sure that you have a proper storage container for the purged material In order to setup auto purge on the SD 100 dispenser the user must configure both the time it needs to dispense dispense time and the time it pause...

Page 16: ... Clogged dispensing tip Replace the clogged tip with a new dispensing tip Unit is not properly connected to air or power Check that all electrical and air utilities are operating and connected Air cap line is clamped shut Make sure that the tubing clamp is not on the air cap line Syringe barrel is not full Add material to the syringe barrel or replace it with a new filled barrel Foot pedal is not ...

Page 17: ...pe B 120V T17021 Power Cord China Europe Type G 220 240V T17247 Power Cord International No Plug End Installed T17248 Stands Syringe Stand T15466 3 Position Suspended Syringe Stand T15505 Syringes Pistons Syringe Clear 3 mL Piston Gray 3 mL T15652 50 T15656 50 Syringe Clear 5 mL Piston Gray 5 mL T11169 50 T11171 50 Syringe Clear 10 mL Piston Gray 10 mL T11172 50 T11174 50 Syringe Clear 30 mL Pisto...

Page 18: ...sion type G power cord Power Requirements Input Voltage 90 260 VAC Internal Voltage 24 VDC Air Requirements Input 70 100 psi 5 7 bar Output 1 100 psi 0 1 7 bar Dispense Time 0 01 9999 seconds Cycle Speed 600 minute Dimensions W x D x H 8 625 x 8 50 x 2 625 22 cm x 21 cm x 6 7 cm Weight 2 2 lbs 1 kg Unit Warranty 2 years from purchase date Certifications CE RoHs 2002 95 EC ...

Page 19: ...S EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Air Connections 7 11 Assembly and Setup 10 Auto Purge Function 15 Back Panel Controls 10 Components 7 Error Codes and Troubleshooting 16 Features and Benefits 6 10 Fluid Connections 11 Front Panel ...

Page 20: ...eir performance testing and evaluation Data sheets are available for valve controllers or pressure pots upon request T17308 MAN043DA 5 9 2019 Dymax Corporation 860 482 1010 info dymax com www dymax com Dymax Europe GmbH 49 0 611 962 7900 info_de dymax com www dymax de Dymax UV Adhesives Equipment Shenzhen Co Ltd 86 755 83485759 dymaxasia dymax com www dymax com cn Dymax UV Adhesives Equipment Shan...

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