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Golden Motor Technology Co.,Ltd

July 29th,2012

Electrical

Bicycles

Series

Folding E-bike FEB-600

(Smart Pie Motor)

User's Guide

Version1.2

Summary of Contents for Folding E-bike FEB-600

Page 1: ...Golden Motor Technology Co Ltd July 29th 2012 Electrical Bicycles Series Folding E bike FEB 600 Smart Pie Motor User s Guide Version1 2 ...

Page 2: ...ation Creation Folding Folding Folding Folding E bike E bike E bike E bike FEB 600 FEB 600 FEB 600 FEB 600 User s User s User s User s Guide Guide Guide Guide Control Control Control Control of of of of Documents Documents Documents Documents TIME ACTION EDITOR EXAMINE AND REVISE VERSION 2012 7 29 Draft Carmen Gao ...

Page 3: ...ification 3 3 4 Battery Care Safety 4 4 4 4 4 Assembly Assembly Assembly Assembly Instruction Instruction Instruction Instructions s s s 4 4 4 4 5 5 5 5 Inspection Inspection Inspection Inspection Before Before Before Before Riding Riding Riding Riding Again Again Again Again 9 9 9 9 6 6 6 6 Operation Operation Operation Operation 10 10 10 10 6 1 Overview 10 6 2 The first ride 10 6 3 Power 10 6 4 ...

Page 4: ... Troubleshooting Troubleshooting Troubleshooting 15 15 15 15 9 1 Motor not working 16 9 2 Motor hall sensor malfunctions 16 9 3 Throttle malfunctions 16 9 4 Power brake lever malfunction 16 9 5 Riding feels wobbly and unstable 16 9 6 Light s not working 17 9 7 Unknown malfunctions 17 10 10 10 10 Specifications Specifications Specifications Specifications 17 17 17 17 10 1 Performance 17 10 2 Bicycl...

Page 5: ...been detached from your Folding E bike FEB 600 Some minimal assembly is required before you can begin riding Please follow these instructions carefully including assembly instructions and operating guidance If you do not feel confident to assemble the bike yourself we recommend you visit your local cycle store for professional help and advice Your safety is our first priority 2 2 2 2 Package Packa...

Page 6: ... Care Care Care Care Before use the battery needs to be fully charged The battery charger works much like a laptop computer charger and should be charged via a standard 110v 220VAC Outlet 3 1 3 1 3 1 3 1Charging Steps Note Note Note Notes s s s It s important that to follow this sequence of actions every time you charge the battery Do not remove the plug by pulling the cord always grip the chargin...

Page 7: ...ED showing Light off Missed AC power or bad connection or charge fault It will take a maximum of 4 5 hours to fully charge your battery You may interrupt the charging at any time As Li Ion batteries do not suffer from memory effect it is not required for the battery to be empty to recharge Charging every time you ve completed your bike ride is recommended Kept in good condition the Li Ion battery ...

Page 8: ...e charging status light may give a false green reading To verify that your battery is fully charged switch the charger off wait for the charger lights to go out and switch it back on again The charging status light should quickly return from amber to green when the battery is fully charged The battery may be also charged on the bicycle Please make sure that the bicycle key is switched off If the b...

Page 9: ...to be used for long period of time please charge the battery every three month 4 4 4 4 Assembly Assembly Assembly Assembly Instruction Instruction Instruction Instructions s s s Tools Tools Tools Tools required required required required A the six square wrench 5mm STEP STEP STEP STEP 1 1 1 1 Unfolding Unfolding Unfolding Unfolding the the the the e bike e bike e bike e bike frame frame frame fram...

Page 10: ...lding E bike E bike E bike E bike FEB 600 FEB 600 FEB 600 FEB 600 User s User s User s User s Guide Guide Guide Guide STEP STEP STEP STEP 3 3 3 3 Saddle Saddle Saddle Saddle A Connect the cable Warning Follow the instructions stricktly A Install the saddle Warning Adjust the suitable heightof the stem for rider s safety A Tighten the nuts and the hasp Warning Don t forget to tighten strongly for r...

Page 11: ...table otherwise the front wheel can not be mounted positive B Mount the front wheel on the front fork Make sure the axle of the front wheel has been completely pushed into the mount Note Note Note Notes s s s Ensure that the tires are inflated to the correct pressure of 50 60 psi Well inflated tires enhances the comfort safety and efficiency of your ride B Tighten the side bolts with the torque wr...

Page 12: ...t light STEP STEP STEP STEP 8 8 8 8 EV EV EV EV Battery Battery Battery Battery A As you can see the first picture the black and red wire is foe light and the both yellow and blue wires is for bell Connect the red cord above and the black cord follows B Unscrew the nuts with the six square wrench them install the LED light Warning Order can not be reversed otherwise the LED light will short circui...

Page 13: ...0 FEB 600 FEB 600 User s User s User s User s Guide Guide Guide Guide B B B B Plug in the power cord into the battery and slide on the rubber Distinguish and Warning Distinguish the and C C C C Once the battery is in position lock into place by turning the key one click clockwise to the position Ensure that the key is in position until you are ready to ride So that the battery pack cannot be pulle...

Page 14: ...ght of the saddle can be adjusted without tools Loosen the lever at the top of the frame below the saddle to raise or lower the saddle With the saddle at the required height secure it by tightening the lever Tighten or loosen the nut on the lever if required D D D D Turn on the lights adjust the front light angle test the suspension adjust the ZOOM suspension pressure by twisting the thingy that h...

Page 15: ...fore Riding Riding Riding Riding Again Again Again Again Before mounting your cycle to ride remember to check the following Battery is fully charged Tires are inflated to the correct pressure Brakes are operating effectively Handlebars are correctly adjusted and secure Seat is at the correct height for the user Lights are working All nuts and bolts are secure including pre assembled ones While cyc...

Page 16: ...he world we recommend you practice handling the bike in a safe area away from obstructions and traffic The motor may look small but it s powerful You ll be riding faster than you think Turn the key to the position A red LED will illuminate below the key socket If the light flashes read the Troubleshooting section of this manual If it shines steadily you re ready for the next step 6 3 6 3 6 3 6 3Po...

Page 17: ... may use both pedaling and throttle assist to suit your riding comfort as well as journey requirement 6 6 6 6 6 6 6 6Cruise speed control Pressing the cruise control button will make your E Bike maintain the speed you are currently at Squeezing the brakes or pressing the cruise control button again will disable it 6 7 6 7 6 7 6 7Brakes Make sure your brakes are adjusted correctly at all times Fine...

Page 18: ...oving it will shut the system off and lock the battery in place Use a chain lock to further secure your bicycle when necessary We also recommend you insure your bike against theft 6 11 6 11 6 11 6 11 Central support stand This spring loaded stand supports your bike straight up Use your feet to depress the stand downwards and pull the bike backwards Ensure the stand is firmly rested on the ground b...

Page 19: ...es screws bolts and connections Check the tire pressure at least once per week Always tug on the battery pack after mounting and locking it to the sliding rack to check if it has mounted securely onto the rack Always use a damp cloth when cleaning your bike never use too much water Check the Golden Motor forums website for more updates and new product features Give feedback about the product to Go...

Page 20: ...o severe injuries or even death Do not ride near a strong magnetic field Strong magnetic fields will corrupt and damage the Motor s hall controller and throttle The damage would be irreversible Never connect the battery in the wrong polarity our controller will be damaged beyond repair and if your BMS is faulty or old the battery may explode depending on the circumstances Never attempt to repair t...

Page 21: ...tart if the motor does not operate This malfunction seldom happens in a state of sensor independent control status 9 3 9 3 9 3 9 3Throttle malfunctions When the throttle fails to function correctly the controller will beep three times In this situation press and hold the cruise control button to drive your bike at half the maximum speed The controller will automatically return to its original stat...

Page 22: ...ck that all connections are made properly and secure 9 7 9 7 9 7 9 7Unknown malfunctions If your e Bike fails to move and the cause is unknown or if your battery is low you can force your eBike to work While squeezing the power brakes press the cruise control button five times and if you hear the honk from your horn press and hold the cruise control button again and you can drive your bike at half...

Page 23: ... Fork Fork Suspension al alloy double crown ZOOM Throttle Throttle Throttle Throttle Variable speed Thumb throttle with battery level indicator Control Control Control Control Button Button Button Button Cruise speed control button Handle Handle Handle Handle Bars Bars Bars Bars Al alloy ZOOM Chainwheel Chainwheel Chainwheel Chainwheel Steel 44T Al alloy crank Chain Chain Chain Chain Rust resistan...

Page 24: ...ke Safety Safety Safety Safety LED head light Audible signaling device ring horn Convenience Convenience Convenience Convenience Quick release seat height adjustment mechanism Adjustable handlebar stem 10 3 10 3 10 3 10 3 Motor Type Type Type Type smart pie rear motor Brushless Rear wheel with built in Cruise Regen controller Voltage 36V Power rating 500W 10 4 10 4 10 4 10 4 Battery Type Type Type...

Page 25: ... A A A No there s no need for you to pedal the E bike to initiate motion All you have to do is press the button for your selected speed and you are ready to go Q Q Q Q Can Can Can Can I I I I ride ride ride ride the the the the FEB 600 FEB 600 FEB 600 FEB 600 E bike E bike E bike E bike without without without without using using using using the the the the battery battery battery battery power po...

Page 26: ...harger charger charger charger on on on on longer longer longer longer than than than than the the the the recommended recommended recommended recommended time time time time A A A A There is no effect to the FEB 600 E bike if it was left longer than the recommended charging time After 3 hours of fully charging the E bike the intelligent charger will revert to trickle charge Q Q Q Q What What What...

Page 27: ...ike A A A A Yes but it will depend on the mounting of your bike and will require some modifications We could offer a FEB 600 E bike do it yourself kit that you can easily install Q Q Q Q What What What What is is is is the the the the difference difference difference difference between between between between an an an an electric electric electric electric scooter scooter scooter scooter and and a...

Page 28: ...ated capacity This can be verified by the dealer where the bike was purchased 13 2 13 2 13 2 13 2 How the warranty does not apply Inadequate maintenance Unauthorized alteration modification or misuse Damage through abuse neglect or accident Assembly in disregard of instructions in this manual Repairs by persons other than Golden Motor Authorized Dealers If you need local repair and a Golden Motor ...

Page 29: ...ual Manual Manual Manual will will will will render render render render manufacturer manufacturer manufacturer manufacturer s s s s warranty warranty warranty warranty void void void void This motorized bicycle complies with the equipment and manufacturing requirements for bicycles adopted by the Consumer Product Safety Commission 16 Code of Federal Regulations C F R 1512 YOUR YOUR YOUR YOUR INSU...

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