gefran ADV200 SP Series Quick Start Up Manual, Specification And Installation Download

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Quick start up guide

Specification and installation

AC Drive for Solar

Water Pumps

Industrial application

ADV200 SP

Summary of Contents for ADV200 SP Series

Page 1: ... Quick start up guide Specification and installation AC Drive for Solar Water Pumps Industrial application ADV200 SP ...

Page 2: ...ustry the terms Inverter Regulator and Drive are sometimes interchanged In this document the term Drive will be used Before using the product read the safety instruction section carefully Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period Gefran Drives and Motion S r l has the right to modify products data and dimensions wi...

Page 3: ...30 5 3 1 Braking unit 30 5 4 Serial interface XS connector 32 5 4 1 Drive RS 485 Port not insulated point to point connection 32 5 4 2 Drive RS485 port point to point connection with insulation 33 5 4 3 RS 485 multi drop connection 34 5 5 Typical connection diagrams 36 6 Use of the keypad 40 6 1 Description 40 6 2 Navigation 41 6 2 1 Scanning of the first and second level menus 41 6 2 2 Display of...

Page 4: ...e diode 86 10 1 1 Diodes selection 86 10 1 2 Diodes and weight dimensions 86 10 1 3 Mounting instructions and Precautions 91 10 2 SPDs surge protection devices 93 10 2 1 DC side SPD devices 93 10 2 2 AC side SPD devices 93 10 3 Insulation monitor 94 10 4 Contactors 94 10 4 1 DC side contactors 94 10 4 2 AC side contactors 94 10 5 Fuses 95 10 5 1 AC input side fuses 95 10 5 2 DC fuses on the invert...

Page 5: ...e le mode d utilisation la procédure et la condition d exploitation Ces consignes doivent êtrerigoureuse ment respectées pour optimiser ces applications Note Indicates an essential or important procedure condition or statement Indique un mode d utilisation de procédure et de condition d exploitation essentiels ou importants Qualified personnel For the purpose of this Instruction Manual a Qualified...

Page 6: ...al warnings This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mouvement potentielle ment d...

Page 7: ...nt être choissis avec soin pour effectuer les meilleures mesures à l aide d un oscilloscope Voir le manuel d instruction pour une utilisation correcte des instruments Fire and Explosion Hazard Fires or explosions might result from mounting Drives in hazardous areas such as locations where flammable or combustible vapors or dusts are present Drives should be installed away from hazardous areas even...

Page 8: ...access internal parts after mains disconnection wait 300 sec for time Over speed over load current limit motor overload Drive incorporate over speed over current current limit motor overload protection Instruction manual specify degree of protection and detailed installation instruction Solid State Motor Overload Protection The drive is not provided with the internal motor overload protection soft...

Page 9: ...ls alone off grid or both PV panels and grid supply dual supply systems ISOLATED SYSTEMS PV alone DUAL SUPPLY SYSTEMS PV or secondary power source HYBRIDS SYSTEMS PV and secondary power source ADV200 SP MPPT Control PV generator Pump motor ADV200 SP MPPT Control Grid or Diesel Generator Radiation sensor PV generator Pump motor ADV200 SP MPPT Control Grid or Diesel Generator Radiation sensor PV gen...

Page 10: ...Ovld 110 60s 5 5kW 13A 400V 11 7A 460V Ovld 150 60s Modello inverter Numero di serie Ingresso tensione di alimentazione frequenza Corrente di ingresso a coppia costante Uscita tensione frequenza potenza corrente sovraccarico CT e sovraccarico VT Approvazioni GEFRAN DRIVES AND MOTION S R L via G Carducci 24 I 21040 Gerenzano VA Made in Italy Factory ID G IND CONT EQ 31 KF Firmware cards revision le...

Page 11: ... d en effectuer le branchement Avant la mise en service des appareils ayant été stockés pendant long temps il faut alimenter variateurs à vide pendant deux heures pour régénérer les condensateurs appliquer une tension d alimentation sans actionner le variateur 3 1 General A high degree of care is taken in packing the ADV200 SP Drives and preparing them for delivery They should only be transported ...

Page 12: ...efined as usual service conditions according to EN61800 2 3 3 Disposal of the device The ADV200 SP inverter can be disposed of as electronic waste according to national regulations in force for the disposal of electronic components Pursuant to Article 26 of Italian Legislative Decree no 49 of 14 March 2014 Implementation of Directive 2012 19 EU on waste electrical and electronic equipment WEEE The...

Page 13: ...ermise est dépassée Be sure to remove the desicant dryer packet s when unpacking the Drive If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat Lors du déballage du drive retirer le sachet déshydraté Si celui ci n est pas retiré il empêche la ventilation et provoque une surchauffe du drive Protect the device from impermissible environmental cond...

Page 14: ...Wall mounting A 126 2 4 97 364 4 14 33 320 12 6 82 3 23 B No 4 screw 5MA 156 2 6 15 392 15 43 440 17 32 135 5 31 187 6 7 4 557 21 93 517 20 35 110 4 33 Taglia 4 Size 4 220 8 66 612 24 09 595 23 43 A B No 4 screw 6MA 268 10 55 682 26 85 267 10 51 No 5 screw 6MA B A B A No 4 screw 6MA 422 16 61 350 13 78 175 6 89 836 32 91 175 6 89 853 33 58 311 12 24 220 8 66 853 33 58 748 29 45 265 10 43 30 Fissag...

Page 15: ...5 23 43 A B No 4 screw 6MA 268 10 55 616 24 25 267 10 51 ADV200 DC Taglia 5 Size 5 B A No 4 screw 6MA 311 12 24 190 7 48 730 4 28 76 748 29 45 265 10 43 Fissaggio a muro Wall mounting No 5 screw 6MA ADV200 DC Taglia 61320 Size 61320 B 421 16 57 350 13 78 175 6 89 836 32 91 853 33 58 B A A 350 13 78 175 6 89 275 10 83 275 10 83 421 16 57 888 34 96 No 5 screw 6MA 924 5 36 4 836 32 91 865 5 34 07 ADV...

Page 16: ... 0 51 6 5 0 26 12 0 47 12 75 0 50 B A Taglia 6 Size 6 6 5 0 26 6 5 0 26 Ø 13 0 51 19 0 75 24 95 0 98 12 0 47 Recommended screws for fastening Size 1 ADV 1 Size 2 ADV 2 Size 3 ADV 3 4 x M5 x 12 mm screws Grover spring lock washer Flat washer Size 4 ADV 4 Size 5 ADV 5 4 x M6 x 16 mm screws Grover spring lock washer Flat washer Size 6 ADV 6 5 x M6 x 16 mm screws Grover spring lock washer Flat washer ...

Page 17: ...dé au système de mise à la terre Un mauvais raccordement du drive au système de mise à la terre peut se traduire par des conditions extrêmement dangereuses susceptibles d entraî ner le décès ou de graves lésions corporelles Never open the device or covers while the AC Input power supply is switched on Minimum time to wait before working on the terminals or inside the device is listed in section 9 ...

Page 18: ...for the wire gauge involved The connector is to be fixed using the crimp tool specified by the connector manufacturer Le raccordement devrait être fait par un connecteur certifié et mentionné à boucle fermé par lesnormes CSA et UL et dimensionné pour l épaisseur du cable correspondant Le connecteur doit êtrefixé a l aide d un instru ment de serrage specifié par le producteur du connecteur Do not p...

Page 19: ...condensateurs internes reliés à la masse Le niveau des émissions de RFI sont plus pertinentes mais en conformité avec la norme EN 61800 3 Les variateurs ADV200 SP peuvent être alimentés par lignes triphasées standard qui sont électriquement symét rique par rapport à la terre TN ou réseau TT En cas de besoins pour limités les niveaux d émission il est suggéré de vérifier le bruit excessif provenant...

Page 20: ... 12 1 5 1 7 3185 16 6 14 1 5 1 7 3220 16 6 14 1 5 1 7 3300 16 6 14 1 5 1 7 4370 35 2 18 2 4 4 5 4450 35 2 18 2 4 4 5 4550 35 2 18 2 4 4 5 5750 95 BR1 BR2 50 4 0 BR1 BR2 1 0 23 BR1 BR2 27 14 BR1 BR2 10 5900 95 4 0 23 14 51100 95 4 0 23 14 61320 150 300 30 24 61600 240 500 40 40 Sizes Connection on mechanical cabinet Cable Cross Section Lock screw diameter Recommended terminal Tightening torque mm2 ...

Page 21: ...ection in the two housings B and secure with the two screws washer provided C Fasten the shield of the cables to the omega sections D Sizes 6 For these sizes the metal support A is not provided Cable shielding must be provided by the installer Connection of shielding inside a cabinet The motor connection cable must be shielded inside a cabinet The figure shows two examples ...

Page 22: ...he drives directly to the ground connection on the associated inverter Separate the control cables from the power cables as much as possible using separate trunking if neces sary at 90º to each other Whenever possible use screened leads for the connections to the control circuitry Ensure that the contactors in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel dio...

Page 23: ...s PV or Secondary power source ADV200 SP 1015 61600 350 750Vcc PV generator Insulation control 50 60Hz 3 ph 380 480Vac L1 L2 L3 K1M F1 F2 K2M SPD Hybrids Systems PV and Secondary power source ADV200 SP 1015 61600 350 750Vcc PV generator Insulation control 50 60Hz 3 ph 380 480Vac L1 L2 L3 K1M F1 F2 SPD Note Terminals BR1 BR2 are standard up to size ADV200 SP 3300 optional in sizes ADV200 SP 4370 57...

Page 24: ...andbook for further information Recommended combination braking resistors see paragraph 10 4 ADV200 SP 4 DC Terminals BR1 BR2 are not present An optional BUy braking unit connected to terminals C and D can be used For further details reference should be made to the BUy manual You MUST set the parameters for controlling braking resistance overload MENU 22 6 to detect overheating of the braking resi...

Page 25: ...chapter 10 5 Fuses page 95 From PV field and AC input The inverters used have to be all the same size The mains power supply and or PV has to be simultaneous for all inverters i e a single switch line contac tor has to be used Such connection is suitable for a maximum of 6 inverters If necessary dissipate braking energy a single internal braking unit with external resistor has to be used or one or...

Page 26: ... of sharp edge are possible A A 5 2 2 Cable Cross Section Terminal strips Regulation card Maximum Cable Cross Section Recommended stripping Tightening torque min min mm2 AWG mm Nm 0 2 2 5 24 12 7 0 5 5 2 3 Regulation section connection Figure 5 2 3 1 Regulation shielding For shielding of the regulation section recommended fasten the shield of the cables to the omega sections see figure above Warni...

Page 27: ... 1 Relay 1 R14 Digital output 1 Programmable digital relay output 1 NO Default Drive OK 250Vac 30Vdc 2A 1 Analog input 1 Programmable configurable analog differential input Signal terminal 1 Reference terminal 2 Default Ramp ref 1 src voltage default 12 5 V typical 10V 1mA current set by switches S1 S2 0 20mA or 4 20mA set by PAR 1502 or 1552 14 ANALOG INPUTS menu input impedance 10 kΩ 2 3 Analog ...

Page 28: ...f no errors or faults have occurred If ON or OFF indicates an error conditions software hangup S3 Analog output 2 Default voltage 10 V PWR green ON when the regulation card is correctly powered Jumpers Function HC0 HC1 Reserved Deafult Open CFG 1 Open 400Vac rated voltage default 2 Closed 460Vac rated voltage 3 1 Need to be verified the setting of the Unvervoltage alarm threshold 2 Drive is automa...

Page 29: ...tion S3 9 11 7 12 8 10 C2 C3 FR reverse mon Enable FR forward src Null Null Fault reset src 24V OUT Dig inp 3 Dig inp 1 Dig inp 2 Dig inp 4 Dig inp 5 I 24V I 24V COM DI 0V 24V 24V OUT Dig inp 3 Dig inp 1 Dig inp 2 Dig inp 4 Dig inp 5 COM DI 0V 24V 24V OUT Dig inp 3 Dig inp 1 Dig inp 2 Dig inp 4 Dig inp 5 COM DI 0V 24V S3 9 11 7 12 8 10 C2 C3 S3 9 11 7 12 8 10 C2 C3 Dig inp E Dig inp E Dig inp E Co...

Page 30: ... Braking unit Frequency regulated asynchronous motors during hyper synchronous or regenerative functioning behave as generators recovering energy that flows through the inverter bridge in the intermediate circuit as continuous current This leads to an increase in the intermediate circuit voltage Braking units internal to drive or external BUy are therefore used in order to prevent the DC voltage r...

Page 31: ...e Internal Braking Units Duty 50 Nominal current of the internal braking unit Irms A Peak current Ipk A Minimum braking resistance value Rbr Ω 5900 and ADV200 SP DC External Braking Unit optional See BUy manual for all technical details BUy 1020 28 40 17 BUy 1050 70 100 6 8 BUy 1085 120 170 4 ...

Page 32: ...hrough the GF eXpress configu ration software or for multi drop connection To access the connector remove the lower cover as illustrated in shown in paragraph 5 2 1 5 4 1 Drive RS 485 Port not insulated point to point connection The connection indicated is without galvanic insulation Le raccordement indiqué n a pas d isolation galvanique 1 2 3 4 5 9 8 7 6 TxA RxA TxB RxB PE 5 V XS Reserved RS485 E...

Page 33: ...adapter code S560T shielded cable for XS PCI COM or PCI 485 connection code 8S864C see figure 5 4 1 2 Connection to a PC with USB port The following is required for connection an optional USB RS485 adapter code 8S8F64 see figure 5 4 1 2 5 4 2 Drive RS485 port point to point connection with insulation To make the connection with galvanic isolation the OPT RS485 ADV optional card is required The car...

Page 34: ...RS485 ADV card for each ADV200 shielded wires to connect the OPT RS485 ADV to the PC and an optional PCI COM adapter code S560T 3 Multidrop connection between ADV200 and a PC with USB output See figure 5 4 3 3 The connection requires an optional OPT RS485 ADV card for each ADV200 a USB RS485 Serial converter interface 8S8F60 ADV200 A ON S1 OFF EQP B OPT RS485 ADV ADV200 A ON S1 OFF EQP B OPT RS485...

Page 35: ...1 OFF EQP B OPT RS485 ADV ADV200 A ON S1 OFF EQP B OPT RS485 ADV ADV200 A ON S1 OFF EQP B OPT RS485 ADV USB RS485 Serial Converter Cable A v v verde a arancione g giallo m marrone n nero a m n g EQP B nero giallo arancione XS XS XS XS Figure 5 4 3 3 Example of Multidrop connection between ADV200 and a PC with USB port ...

Page 36: ...competence in order to have a state of the art system Figure 5 5 1 Auxiliary control circuits EMERGENCY OFF EMERGENCY OFF K0 K0 S1 ON OFF ON OFF Start Stop K2 K4 K1M Mains contactor L01 L00 K2M K3 PV source contactor CM Push button switch S1 Power On Selector EMERGENCY OFF Emergency Auxiliary relays K0 Emergency relay coil K2 Command relay coil Power relays K1M AC relay coil K2M DC relay coil Othe...

Page 37: ... 485 S1 S1 C1 10 V 10 V 0 V 10 1 2 Analog input 1 Analog input 2 4 3 L2 L3 U V W Multi ref sel 0 src FR forward src 5 C1 6 13 IC1 COM Dig Out 3 4 Dig Out 3 M 3 8 9 10 11 Dig Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 BR1 BR2 Dig Output 1 Relay 1 Drive OK Drive ready Sistema di pompaggio Analog output 1 Analog output 2 F2 PV Panel Insulator control C D SPD ...

Page 38: ...g input 2 4 3 L2 L3 U V W Multi ref sel 0 src FR forward src 5 C1 6 13 IC1 COM Dig Out 3 4 Dig Out 3 M 3 8 9 10 11 Dig Output 2 Relay 2 Multi ref sel 1 src IS1 14 PS Dig Out 3 4 Dig Out 4 BR1 BR2 Dig Output 1 Relay 1 Drive OK Drive ready F1 K1M K2 K2M Sistema di pompaggio Analog output 1 Analog output 2 IS2 IC2 24 V 0 V External Power Supply K3 K4 1 PAR 1316 Digital output 4 src PAD16 2 PAR 1314 D...

Page 39: ...ut 1 Analog output 2 IS2 IC2 24 V 0 V External Power Supply K3 F2 Insulator control C D Radiation Sensor PV Panel SPD 2 2 PAR 1314 Digital output 3 src PAD15 Each string must be protected against short circuits and reverse current using devices suitable for direct current thermal magnetic circuit breakers or fuses These protection devices must have a rated voltage greater than or equal to the no l...

Page 40: ... last 10 parameters modified Pressing this key a second time activates the Goto parameter function for access to a parameter through its number To exit these functions press the key DISP Display Displays a list of drive functioning parameters E Enter Accesses the submenu or parameter selected or selects an operation Is used during parameter modification to confirm the new value set Up Moves select...

Page 41: ...cture in figure A 16 01 number of the parameter in figure A PAR 2000 2 Description of the parameter 3 Depends on the type of parameter Numeric parameter displays the numeric value of the parameter in the format required and unit of measurement figure A Binary selection the parameter may assume only 2 states indicated as OFF ON or 0 1 figure B LINK type parameter displays the description of the par...

Page 42: ...e key returns to the Goto function To exit the Goto function press the key 6 3 Parameter modification To enter parameter modification mode press the E key when the parameter to be modified is displayed To save the value of the parameter following modification press the E key again Note To save permanently see paragraph 6 4 To exit from modification mode without saving the value press the ESC key T...

Page 43: ...to cancel ENUM type parameter The parameter may assume only the values contained in a selection list X 2 T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode EasY Value 0 T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Pressing E modification mode is activated The entire line is displayed in...

Page 44: ...C ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode EasY Value 0 T T EN LOC ILim n 0 AL 01 MONITOR 02 DRIVE INFO 03 STARTUP WIZARD 04 DRIVE CONFIG E T T EN LOC ILim n 0 AL 0 4 0 3 PA R 5 5 4 Access mode Ex ert p Value 1 Menu 04 DRIVE CONFIG parameter 04 03 Access mode PAR 554 Makes it possible to configure two methods of access Easy default only the main parameters are displayed Expert for advanced users...

Page 45: ... press the key to exit from the alarms page If the alarms page is not displayed Pressing the RST key the alarms are reset If active alarms are still present following reset the alarm page is opened Note For further information see chapter 8 2 6 7 Messages Operator messages are displayed with this page The messages are of two types timed closed automatically after a certain number of seconds fixed ...

Page 46: ... used to transfer the parameters from the drive to the selected keypad memory To start the operation press the E key During transfer a bar is displayed which indicates progress of the operation Instead of the letter X the number of the currently selected keypad memory is displayed At the end of transfer if this has been completed successfully the Done caption is displayed for a few sec onds with s...

Page 47: ... 4 Transfer of parameters between drives Transfer the parameters of the source drive to the keypad memory as indicated in paragraph 6 8 2 then con nect the keypad to the drive on which the new setting is to be saved and proceed as indicated in paragraph 6 8 3 To prevent possible damage to equipment it is advisable to disconnect and connect the keypad with the drive OFF Pour éviter tout endommageme...

Page 48: ... used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see EN 61800 5 1 section 4 3 10 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L1 L2 L3 C D the motor terminals U V W This equipment must not be used as an eme...

Page 49: ...ait before working on the terminals or inside the device is listed in section 9 8 Ne pas ouvrir le dispositif ou les couvercles tant que le produit est sous alimentation secteur ou DC Le temps minimum d attente avant de pouvoir travailler sur les bornes ou bien àl intérieur de l appareil est indiqué dans la section 9 8 Fire and Explosion Hazard Fires or explosions might result from mounting Drives...

Page 50: ...limentation en tension excessive des composants internes peuvent être endommagés Do not operate the Drive without the ground wire connected The motor chassis should be grounded to earth through a ground lead separate from all other equipment ground leads to prevent noise coupling Ne pas faire fonctionner le drive sans prise de terre Le chassis du moteur doit être mis à la terre à l aide d un conne...

Page 51: ...alue See step 4 Setting ramp parameters See step 5 Skip Motopotentiometer Jog and Braking resistor settings Saving parameters See step 6 Calibrate the parameters required for V f control See step 7 Basic application settings See step 8 Application parametrization See step 9 Enable system Checks See step 10 Saving parameters See step 11 The format of the function selection page is as follows T T EN...

Page 52: ...h Safety function SIL2 configuration R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3 R11R14 1 2 3 4 S1 S1 13 14 IS1 IC1 IC2 IS2 Enable 5 4 3 2 1 Strip T2 Regulation terminals Safety Input Output connector Strip T1 Regulation terminals 4 Checks to be performed before powering the drive Check that the power supply voltage is in the 450 750Vdc range Check that the Drive output terminals U V and W are properly ...

Page 53: ... 5 PA R 2 0 0 8 Pole pairs Def 2 000000004 T T EN LOC ILim n 0 AL S E Q 0 5 PA R 2 0 0 8 Pole pairs 000000002 Def 2 T T EN LOC ILim n 0 AL S E Q 0 6 PA R 2 0 1 0 Rated power 5 50 kW Def 5 50 E E E T T EN LOC ILim n 0 AL S E Q 0 6 PA R 2 0 1 0 Rated power kW Def 5 50 000007 36 T T EN LOC ILim n 0 AL S E Q 0 6 PA R 2 0 1 0 Rated power 000005 50 kW Def 5 50 T T EN LOC ILim n 0 AL S E Q 0 7 PA R 2 0 1...

Page 54: ...led at any time by pressing T T EN LOC ILim n 0 AL STARTUP WIZARD Run autotune rot E Yes Down Next E T T EN LOC ILim n 0 AL STARTUP WIZARD Close Enable input Esc Abort T T EN LOC ILim n 0 AL Autotune rotation S E Q 0 1 PA R 2 0 2 2 Press E to execute T T EN LOC ILim n 0 AL Autotune Press Esc to abort Progress 5 T T EN LOC ILim n 0 AL STARTUP WIZARD Open Enable input Connect terminal 7 Enable to te...

Page 55: ... Setting the maximum speed reference value Set max speed This step is used to define the maximum motor speed value that can be reached with each single reference signal analog or digital T T EN LOC ILim n 0 AL STARTUP WIZARD Set max speed E Yes Down Next E T T EN LOC ILim n 0 AL S E Q 0 1 PA R 6 8 0 Full scale speed 1500rpm Def 1500 E E T T EN LOC ILim n 0 AL S E Q 0 1 PA R 6 8 0 Full scale speed ...

Page 56: ...requency 1 PAR 2414 Vf voltage 0 PAR 2430 Vf shape PAR 2440 Slip comp PAR 2442 Slip comp filter PAR 2444 Slip comp mode PAR 2446 Slip P gain PAR 2448 Slip I gain PAR 2460 Vfcurrent lim P gain PAR 2462 Vfcurrent lim I time PAR 2470 Damping gain PAR 2472 Damping threshold 1 PAR 2474 Damping threshold 2 PAR 2480 Vf min frequency PAR 2482 Vf min freq delay PAR 2490 Dig Vf scale PAR 2492 Vf scale src P...

Page 57: ...ntrol the relays and set their outputs in the DIGITAL OUTPUTS System Menu c Set the input source on the Multi Source control 6 Configure the required functions in the Multi Source menu in order to identify the operation starting condi tion with a DC source and switching to AC or for shut down for more information see the ADV200 SP FP manual 7 Configure the MPPT operating mode based on the paramete...

Page 58: ...ol relays function properly according to their settings Per form a manual switch from DC to AC mode if both sources have been installed 3 Carry out the voltage control verification tests Then if necessary change the control parameters in theVdc CONTROL menu see the ADV200 SP FP manual Note In isolated system operations only PV the DC voltage operating point can lead to DC LINK voltage fluctuations...

Page 59: ...figuration i e Mpot init cfg PAR 880 This term refers to the parameter setting and its effect on the function block For example Ramp times internal reference adjustment etc mon display i e Ramp ref 1 mon PAR 620 This term refers to the variable output from the function block which is the result of the calculations performed on the actual block X Input selected Parameter Parameter Parameter Variabl...

Page 60: ...ng the source of the command signal from among those listed in the L_DIGSEL 2 selection list for example Digital input X mon One func tion always enabled etc 1 1 1 1 Analog input 1 mon Analog input 1 Block Ramp Setpoint Block Null Null Terminal input Ramp ref 1 mon Ramp ref 1 src An inp 1 sign src Null An inp 1 alt value An inp 1 alt sel src Ramp ref invert src The diagrams above illustrate the in...

Page 61: ...e dest parameter to see whether there is a number shown in square brackets to the right of the number of the selected parameter as shown in the figure below T T EN LOC ILim n 0 AL 12 09 PA R 1 1 5 6 Digital input 3 dest Value 722 1 Multi ramp sel 0 src If there is a number press the key to display the next source applied to the selected input T T EN LOC ILim n 0 AL 12 09 PA R 1 1 5 6 Digital input...

Page 62: ...t setting of current regulator parameters or a short circuit between phases or ground fault on the drive output Solution Check the current regulator parameters Check wiring towards the motor 5 Desaturation Condition Instantaneous overcurrent in the IGBT bridge alarm Solution Switch the drive off and then switch it on again If the alarm persists contact the technical service centre 6 MultiUndervolt...

Page 63: ...or overload alarm The current absorbed by the resistor is greater than the rated current The overload threshold of the accumulator of the I t braking resistor thermal image has been exceeded Solution Increase the Watt value of the braking resistor 16 Phase loss Condition Power phase loss alarm Solution Check the mains voltage and whether any protections upstream of the drive have been tripped 17 O...

Page 64: ...d if speed exceeds a programmed threshold PAR 7706 Solution Check system mechanics 28 End curve Condition The value of the feedback signal for example pressure transducer is below the reference value and rotation speed is higher than the threshold set in parameter 7712 The alarm is generated if this condition persists for a time equal to the value set in parameter 7714 Solution Check configuration...

Page 65: ...log X err alarm is generated This control is only possible for 4 20 mA PT100 PT1000 NI1000 probes For temperature probes both short circuits and power loss on the cable are detected For 4 20 mA probes only power loss on the cable is detected Analog 1 Err Error on analog channel 1 Analog 2 Err Error on analog channel 2 Analog 3 Err Error on analog channel 1 of expansion card Analog 4 Err Error on a...

Page 66: ...e saved refers to a different region from the current region Solution Set the parameters to the value required and perform Save parameter 2 3 4 Option detect slot 1 Option detect slot 2 Option detect slot 3 Condition at power on the drive recognizes the presence of an optional card in one of the three expansion slots One of the three messages is shown on the display 0H 0 None 0004H 4 Can DeviceNet...

Page 67: ...act the Gefran technical support centre 13 14 Measurement of DTS internal voltage outside accepted range Solution check connection between drive and motor If correct the drive is faulty contact the Gefran technical support centre 15 16 17 LS leakage inductance value outside accepted range Solution Perform autotuning once more if the problem persists contact the Gefran technical support centre 18 1...

Page 68: ...ive The trans fer of one or more parameters has caused an out of range error or one or more parameters does not exist At the end of transfer one or more parameters may not have been updated 002AH 42 PLC application release and version not compatible All parameters in the keypad memory have been transferred to the drive The transferred set of parameters relates to a drive with a PLC application in ...

Page 69: ...of bus baudrate address parameter setting For communication errors check wiring termination resistors disturbance immunity timeout settings For further details please refer to the user guide for the specific bus 18 Key failed Condition this may occur when powering the drive if the incorrect enable key is inserted for a given firmware func tion 0001H 1 Incorrect PLC key PLC application not availabl...

Page 70: ...chanical pollu tion etc defined as usual service conditions according to EN61800 2 9 2 Standards Directive EC LVD 2014 35 EU EMC 2014 30 EU RoHs 2011 65 EU Climatic conditions EN 60721 3 3 Electrical safety EN 50178 EN 61800 5 1 UL508C UL840 degree of pollution 2 Operating safety for ADV200 SI series IEC EN 61800 5 2 SIL 3 ISO EN 13849 1 PL e Vibration EN 60068 2 6 test Fc Shock EN60068 2 27 EMC c...

Page 71: ...680 Sizes Max frequency Min frequency Flux vector OL VF Flux vector OL VF 1015 61600 150 Hz 500 Hz 0 5 Hz 1 Hz 9 3 4 Torque control Torque resolution 2 0 1 Direct torque control yes Current limitation Limits Limits mot gen Limits variable 2 referred to rated torque 9 3 5 Overload Heavy duty HD 150 60 sec each 300 sec 180 0 5 sec each 300 sec Light duty LD 110 60 sec each 300 sec 9 4 DC circuit Ove...

Page 72: ... 1 11 1 2075 11 1 14 0 2110 14 0 19 6 2150 19 6 26 4 3185 26 4 32 3 3220 32 3 39 3300 39 53 4370 53 64 4450 64 74 4550 74 89 5750 100 143 5900 143 171 51100 171 200 61320 200 238 61600 238 285 9 5 2 DC power supply DC voltage supply from photovoltaic panels 350Vdc 750Vdc operational 800Vdc maximum only configurations where the positive and negative poles of the PV panels are insulated from the gro...

Page 73: ...2 2 2 3 1030 4 0 5 3 2 2 3 3 5 1040 5 3 6 6 3 0 5 4 5 1055 6 6 9 4 0 5 5 5 7 5 2075 9 11 4 5 5 7 5 7 5 10 2110 11 4 15 9 7 5 10 11 15 2150 15 9 21 5 11 15 15 20 3185 21 5 26 3 15 20 18 5 25 3220 26 3 32 18 5 25 22 30 3300 32 43 22 30 30 40 4370 43 52 30 40 37 50 4450 52 60 37 50 45 60 4550 60 73 45 60 55 75 5750 73 104 55 75 75 100 5900 104 125 75 100 90 125 51100 125 145 90 125 110 150 61320 145 ...

Page 74: ...In x Kv1 x Kt x Kalt x Kf Kv1 1 Derating factor for mains voltage from 460Vac to 480Vac and power supply from AFE200 Kt 2 Derating factor for 50 C ambient temperature 1 each C above 40 C Kalt 3 Derating factor for installation at altitudes above 1000 meters a s l Value to be applied at each 100 m increase above 1000 m up to a maximum of 4000 m I e Altitude 2000 m Kalt 1 2 10 12 di derating In dera...

Page 75: ...uency is set at 4 kHz for sizes up to 61600 If in the Heavy duty mode the factory setting of Switching freq mode PAR 568 is changed from 0 Fixed to 1 Vari able the switching frequency is controlled by the temperature of the drive heat sink and the output frequency For further information see the Functions and Parameters manual menu 4 9 Installation altitude above sea level Kt Output Current derati...

Page 76: ...3 2150 100 3 4 8 75 5 3185 100 5 8 75 7 3220 100 5 8 85 5 3300 100 3 4 8 80 5 4370 100 3 4 8 80 3 4450 100 3 4 8 80 3 4550 100 3 4 8 80 3 5750 100 3 4 8 85 5 5900 100 5 8 85 5 51100 100 5 8 85 5 61320 100 3 4 8 100 3 61600 100 3 4 8 100 3 Figure 9 6 2 1 HD Overload For Asynchronous motors Figure 9 6 2 2 LD Overload For Asynchronous motors 70 80 90 100 110 120 130 140 150 160 170 180 190 200 0 1 2 ...

Page 77: ...90 32 32 1030 100 32 32 1040 120 32 32 1055 160 32 32 2075 200 32 32 2110 250 107 5 56 x 2 32 2150 300 118 56 x 2 32 3185 380 130 80 x 2 32 3220 460 80 x 2 32 3300 600 151 80 x 2 32 4370 900 218 2 x 250 2 x 50 4450 1000 235 2 x 250 2 x 50 4550 1290 255 2 x 250 2 x 50 5750 1760 293 2 x 285 1 x 170 5900 2150 430 2 x 355 2 x 170 51100 2400 520 2 x 355 2 x 170 61320 2850 3 x 310 2 x 170 61600 3600 3 x...

Page 78: ... 3 23 290 mm 11 42 235 mm 9 25 59 mm 2 32 307 mm 12 09 384 mm 15 12 322 mm 12 68 100 3 94 306 4 12 06 Figure 9 9 1 Size 1 Dimensions 150 mm 5 91 110 mm 4 33 360 mm 14 17 250 mm 9 84 70 mm 2 76 377 mm 14 84 392 mm 15 43 440 mm 17 32 120 4 72 376 6 14 83 Figure 9 9 2 Size 2 dimensions ...

Page 79: ...135 mm 5 31 475 mm 18 70 70 mm 2 76 250 mm 8 84 496 mm 19 53 517 mm 20 35 557 mm 21 93 150 5 91 500 1 19 7 Figure 9 9 3 Size 3 dimensions ADV200 SP 4 180 mm 7 09 475 mm 18 70 250 mm 8 84 496 mm 19 53 517 mm 20 35 150 5 91 500 1 19 7 Figure 9 9 4 Size 3 dimensions ADV200 SP 4 DC ...

Page 80: ...p guide Specification and installation 268 10 55 682 26 85 270 10 63 682 26 85 616 24 25 612 24 09 Figure 9 9 5 Size 4 dimensions ADV200 SP 4 268 10 55 270 10 63 616 24 25 612 24 09 Figure 9 9 6 Size 4 dimensions ADV200 SP 4 DC ...

Page 81: ...5 12 2 3 DETAIL A 311 12 24 220 8 66 325 12 8 868 34 17 748 29 45 730 28 74 Figure 9 9 7 Size 5 dimensions ADV200 SP 4 311 12 24 265 10 43 190 7 48 325 12 80 ADV200 SP 5750 DC 777 30 59 ADV200 SP 5900 51100 DC 801 31 53 747 5 29 43 730 4 28 76 45 5 DETAIL A DETAIL B 6 5 12 R 3 2 5 DETAIL A SCALE 1 1 19 13 6 5 R3 25 DETAIL B SCALE 1 1 Figure 9 9 8 Size 5 dimensions ADV200 SP 4 DC ...

Page 82: ...installation 422 16 61 853 33 58 878 34 57 360 14 17 350 13 78 175 6 89 836 32 91 Figure 9 9 9 Size 6 dimensions ADV200 SP 4 421 16 57 350 13 78 175 6 89 836 32 91 275 10 83 888 34 96 865 5 34 07 360 14 17 Figure 9 9 10 Size ADV200 SP 61320 DC dimensions ...

Page 83: ... 83 421 16 57 350 13 78 175 6 89 836 32 91 275 10 83 360 14 17 853 33 58 924 5 36 4 Figure 9 9 11 Size ADV200 SP 61600 DC dimensions 146 6 135 37 75 230 610 250 118 364 380 175 129 352 210 105 125 170 170 125 7 8x 150 Figure 9 9 12 Size 2 ADV200 SP EH dimensions ...

Page 84: ... 158 46 6 168 180 330 730 250 132 463 119 479 497 170 310 100 170 170 170 100 10 7 x12 Figure 9 9 13 Size 3 ADV200 SP EH dimensions 330 730 260 6 247 5 112 158 260 65 96 554 80 576 604 20 40 22 25 170 310 10 100 170 170 170 7 8x Figure 9 9 14 Size 4 ADV200 SP EH dimensions ...

Page 85: ...298 7 5 283 830 370 33 685 325 35 683 730 330 28 258 258 265 9 8x Figure 9 9 15 Size 5 ADV200 SP EH dimensions 490 936 5 35 790 22 40 21 2 5 40 856 5 790 5 222 5 445 15 05 302 15 302 15 302 15 x 1 0 9 GASKET 137 5 222 78 5 9 5 393 412 416 Figure 9 9 16 Size 6 ADV200 SP EH dimensions ...

Page 86: ...A capsule BD SP 1600V 400A 70C 450A 100C S8DI105 400A 450A capsule BD SP 1600V 450A 70C 500A 100C S8DI106 450A 500A capsule BD SP 1600V 500A 70C 600A 100C S8DI107 500A 600A capsule BD SP 1600V 600A 70C 700A 100C S8DI108 600A 700A capsule BD SP 1600V 700A 70C 800A 100C S8DI109 700A 800A capsule BD SP 1600V 800A 70C 1000A 100C S8DI110 800A 1000A capsule BD SP 1600V 1000A 70C 1500A 100C S8DI111 1000A...

Page 87: ...ick start up guide Specification and installation 87 Figure 10 1 1 S8DI100 dimensions 65 120 90 mm Ø 4 1 Figure 10 1 2 S8DI101 dimensions 120 120 100 mm Ø 8 3 Figure 10 1 3 S8DI102 dimensions 120 120 100 mm Ø 10 6 ...

Page 88: ...88 ADV200 SP Quick start up guide Specification and installation Figure 10 1 4 S8DI103 dimensions 120 70 141 2 14 6 0 5 6 126 mm Figure 10 1 5 S8DI104 dimensions 250 89 174 6 14 6 0 5 16 5 177 mm ...

Page 89: ... SP Quick start up guide Specification and installation 89 Figure 10 1 6 S8DI105 dimensions 250 89 174 6 14 6 0 5 16 5 177 mm Figure 10 1 7 S8DI106 S8DI107 and S8DI108 dimensions 250 89 16 5 186 26 0 1 177 mm ...

Page 90: ...90 ADV200 SP Quick start up guide Specification and installation Figure 10 1 8 S8DI109 dimensions 300 102 11 2 168 8 0 1 177 mm Figure 10 1 9 S8DI110 and S8DI111 dimensions 300 102 224 8 0 1 240 mm ...

Page 91: ...I103 8 x M6 4 M6 N1 x M6 N1 x M6 N1 x M6 300A 70C 400A 100C S8DI104 8 x M8 4 M8 N1 x M8 N1 x M8 N1 x M8 400A 70C 450A 100C S8DI105 450A 70C 500A 100C S8DI106 500A 70C 600A 100C S8DI107 600A 70C 700A 100C S8DI108 700A 70C 800A 100C S8DI109 800A 70C 1000A 100C S8DI110 1000A 70C 1500A 100C S8DI111 N1 The amount must be calculated taking into account the maximum DC current and the related cable sectio...

Page 92: ... made in compliance with the requirements of the applicable standards such as EN 60204 1 and in relation to the operating voltages currents and tem peratures In this regard consider the operating temperature of the heat sinks chosen according to the current of use Electrical safety requirements distances All the parts receiving voltage from the blocking diodes must feature a minimum distance in re...

Page 93: ...cution risk level Maximum discharge current 8 20us 40kA or higher depending on the electrocution risk level Configuration Y Test class II suitable for protection against indirect discharges C D surge arrester varistor C PE and D PE arresters gas spark gap or a different technology provided that it is expressly indicated for operation on IT networks The gas spark gap ensures galvanic insulation to ...

Page 94: ...tions Nominal system voltage to be monitored 0 480Vac 0 800Vdc Nominal frequency to be monitored DC or 50Hz 5 rf 60Hz 5 Adjustable alarm threshold 1 500kOhm recommended Recommended insulation monitor BENDER iso PV425 ISOMETER with AGH420 coupling device The insulation monitor must be installed on the DC side between the photovoltaic panels and any blocking diodes The insulation monitor alarm thres...

Page 95: ...62 The technical data of the fuses e g dimensions weights heat dissipation auxiliary contactors are reported in the correspond ing manufacturer data sheets GRD E27 S Jean Müller Eltville A70 Ferraz 10 5 2 DC fuses on the inverter side for short circuit protection Rated voltage 1000Vdc Fuse specification gPV Rated current See the following table Recommended fuses for an ambient temperature of 40 C ...

Page 96: ...that the blocking diode may short circuit is considered Normally a photovoltaic panel can withstand a reverse current between 2 5 and 3 times its Isc Once the fuse breaking capacity has been defined make sure that the minimum current at which the fuse is guaran teed to break specification to be requested from the manufacturer is lower than the maximum reverse current that can be withstood by the p...

Page 97: ...1040 FN 258 HVIT 7 29 FN 258 HVIT 16 29 C4 100 m 1055 FN 258 HVIT 16 29 FN 258 HVIT 16 29 C4 100 m 2075 FN 258 HVIT 16 29 FN 258 HVIT 16 29 C4 100 m 2110 FN 258 HVIT 16 29 FN 258 HVIT 30 33 C4 100 m 2150 FN 258 HVIT 30 33 FN 258 HVIT 30 33 C4 100 m 3185 FN 258 HVIT 30 33 FN 258 HVIT 42 33 C4 100 m 3220 FN 258 HVIT 42 33 FN 258 HVIT 55 34 C4 100 m 3300 FN 258 HVIT 55 34 FN 258 HVIT 75 34 C4 100 m 4...

Page 98: ...80 30 S7GHP EMI FTF 480 42 S7GOA C2 30 m 3220 EMI FTF 480 42 S7GOA EMI FTF 480 55 S7GOB C2 30 m 3300 EMI FTF 480 55 S7GOB EMI FTF 480 75 S7GOC C2 30 m 4370 EMI FTF 480 75 S7GOC EMI FTF 480 75 S7GOC C3 100 m 4450 EMI FTF 480 75 S7GOC EMI FTF 480 100 S7GOD C3 100 m 4550 EMI FTF 480 100 S7GOD EMI FTF 480 130 S7GOE C3 100 m 5750 EMI FTF 480 130 S7GOE EMI FTF 480 180 S7GOF C3 100 m 5900 EMI FTF 480 180...

Page 99: ...33 FN 2200B 25 33 C4 2075 FN 2200B 25 33 FN 2200B 25 33 C4 2110 FN 2200B 25 33 FN 2200B 25 33 C4 2150 FN 2200B 25 33 FN 2200B 50 34 C4 3185 FN 2200B 50 34 FN 2200B 50 34 C4 3220 FN 2200B 50 34 FN 2200B 50 34 C4 3300 FN 2200B 75 34 FN 2200B 75 34 C4 4370 FN 2200B 100 35 FN 2200B 100 35 C4 4450 FN 2200B 100 35 FN 2200B 100 35 C4 4550 FN 2200B 100 35 FN 2200B 150 40 C4 5750 FN 2200B 150 99 FN 2200B 2...

Page 100: ...onal Resistor type Code Dimensions Wx H x d mm Weights kg RF 220 T 100R S8T0CE 300 x 27 x 36 0 5 RF 300 DT 100R S8T0CB 260 x 47 x 108 1 4 RFPD 750 DT 100R S8SY4 200 x 70 x 106 1 7 RFPD 750 DT 68R S8T0CD 200 x 70 x 106 1 7 RFPD 900 DT 68R S8SY5 260 x 70 x 106 2 2 RFPD 1100 DT 40R S8SY6 320 x 70 x 106 2 7 RFPR 1900 D 28R S8SZ5 365 x 75 x 100 4 2 BRT4K0 15R4 S8T00G 625 x 100 x 250 7 0 BRT4K0 11R6 S8T...

Page 101: ...cards EXP IO ADV Slot 3 dedicated to field Bus cards EXP PDP ADV EXP CAN ADV etc Note EXP SFTy ADV card Integrated on board as the 4th option If an optional card is inserted in an incorrect Slot the drive will send an error message The EXP SFTy ADV safety card can be installed and configured only in factory Use only the screws supplied with the optional cards Utilisez uniquement les vis fournies a...

Page 102: ...y remove the connector of the keypad and rest the cover in a safe place S1 x1 S2 x2 S2 x2 S1 x1 S 4 Position and fasten the metallic shield S provided with the optional card with the screws S1 and S2 x1 as shown in the figure SLOT 1 D D E F 5 Position the optional card in the dedicated Slot in the example the EXP IO card is inserted in Slot 1 Align the ends of the card D in the slots and then full...

Page 103: ...ADV200 SP Quick start up guide Specification and installation 103 10 9 2 Shielding of optional card connections Fasten the shield of the cables to the omega sections as showed on figure ...

Page 104: ...1 DC link capacity Size DC link capacity µF 1015 235 1022 235 1030 340 1040 340 1055 340 2075 680 2110 680 2150 840 3185 1500 3220 1500 3300 1500 4370 2350 4450 2800 4550 3400 5750 4700 5900 5600 51100 6800 61320 11200 61600 13600 You cannot add an external capacitor on 1015 61600 sizes Attention ...

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