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108 96

  

1600P / 1800P

  

CONTROLLER / PROGRAMMER

SOFTWARE VERSION  3.2x

code 80090G / Edit 14 - 04-2013

INSTALLATION AND

OPERATION MANUAL

For correct and safe 

installation, follow the 

instructions and observe 

the warnings contained in 

this manual.

1 • INSTALLATION

• Dimensions and cut-out; panel mounting

Panel mounting:

To fix the unit, insert the brackets provided into the seats on either side of the case. To mount 

two or more units side by side, respect the cut-out dimensions shown in the drawing. To obtain 

IP65 faceplate protection level, remove the device from the box, apply the gasket (supplied) with 

adhesive to the front edge of the box, and then reinsert the device.

CE MARKINGThe instrument conforms to the European Directives 2004/108/CE and 

2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial 

environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety). 

Limitations: model 1800P conforms to Standard EN61000-6-4 for emissions radiated in 

industrial environment.

MAINTENANCERepairs must be done only by trained and specialized personnel. 

Cut power to the device before accessing internal parts.

Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.). 

Use of these solvents can reduce the mechanical reliability of the device. Use a cloth 

dampened in ethyl alcohol or water to clean the external plastic case.

SERVICEGEFRAN has a service department. The warranty excludes defects caused by 

any use not conforming to these instructions.

2 • TECHNICAL SPECIFICATIONS

   

FUNCTION 

  CABLE TYPE 

LENGTH

 Power supply cable  

1 mm

2

  

1 m

Relay output cable 

 1 mm

2

  

3,5 m

 Digital communication wires  

0,35 mm

2

  

3,5 m

 C.T. connection cable  

1,5 mm

2

  

3,5 m

 TC input   

0,8 mm

2

 compensated   5 m

 Pt100 input 

1 mm

2

  

3 m

EMC conformity has been tested with the following connections

!

  5 mechanical keys (

, Man/Auto, INC, DEC, F)

  RTD type (scale configurable within indicated

  range, with or without decimal point)
  PTC type (on request)

  DIN 43760 (Pt100, JPT100)

  990Ω, 25°C

  Max line resistance for RTD

  20Ω

  Safety

  detection of short-circuit or opening of probes,

  LBA alarm, HB alarm

  °C / °F selection

  configurable from faceplate

  Linear scale ranges

  -1999 to 9999 with configurable decimal point position

  Thermocouples

  IEC 584-1

  (J, K, R, S, T, B, E, N, Ni-Ni18Mo, L NiCr-CuNi)

  Cold junction error

  0,1° / °C

  Controls

  PID, Self-tuning, on-off

  pb / dt / di

  0.0 ... 999.9% / 0.00 ... 99.99min / 0.00 ... 99.99min

  Action

  Heat / Cool

  Control outputs

  on / off, pwm

  Cycle time

  0.1 ... 200 sec

  Main output type

  Relay, Logic, Continuous (optional)

  Softstart

  0.0 ... 500.0 min

  

Maximum power limit heat / cool

  0.0 ... 100.0 %

  Fault power setting

  -100.0 ... 100.0 %

  Automatic blanking

 Optional exclusion, displays PV value

  Configurable alarms

  3 configurable alarms type: max, min, symmetrical,

  absolute or relative, LBA, HB

  Alarm masking

  - exclusion during warm up

  - latching reset from faceplate or external contact

  Type of relay contact

  NO (NC), 5A, 250V, cos

ϕ

 = 1

  Faceplate protection

  IP65

  Working / Storage temperature range

  0...50°C / -20...70°C

  Relative humidity

  20 ... 85% non-condensing

  Installation

  Panel, plug-in from front

  Weight

  400g (1600P); 600g (1800P) complete version

  Main input

  TC, RTD (Pt100 - JPT100), PTC,

  50mV Ri ≥ 1MΩ; 10V Ri ≥ 10KΩ; 20mA, Ri = 50Ω

  CT scale range

  configurable 0, ... , 100.0A

  Transmitter power supply (optional)

  filtered 10 / 24Vdc, max 30mA

  short-circuit protection, isolation 1500V

  Analogue retransmission signal (opt)

  10V / 20mA, isolation 1500V

  Logic inputs (optional)

  24V NPN, 4.5mA; 24V PNP, 3.6mA isolation 1500V

  Serial interface (optional)

  CL; RS422/485; RS232; isolation 1500V

  Baud rate

  1200 ... 19200

  Protocol

  GEFRAN / MODBUS

  Logic output for static relays

  11Vdc, Rout = 220Ω (6V/20mA)

  Remote setpoint or

  ammeter input (options)

  0 ... 10V, 2 ... 10V, Ri ≥ 1MΩ

  0 ... 20mA, 4 ... 20mA, Ri = 5Ω

  Potentiometer > 500Ω,

  TA 50mAac, 50/60Hz, Ri = 1,5Ω,

  isolation 1500V

  Power supply (switching type)

  (std) 100 ... 240Vac/dc ±10%; 50/60Hz, 12VA max

  (opz.) 20...27Vac/dc ±10%; 50/60Hz, 12VA max

  Display

 2 x 4 digits, green, height 10 and 7mm (1600P), 20 and 30 mm (1800P)

  Keys

  Accuracy

  0.2% full scale at 25°C room temperature

  Environmental conditions of use

  for internal use only, altitude up to 2000m

1

80090G_MHW_1600-1800P_04-2013_ENG

Summary of Contents for 1600P

Page 1: ...range with or without decimal point PTC type on request DIN 43760 Pt100 JPT100 990Ω 25 C Max line resistance for RTD 20Ω Safety detection of short circuit or opening of probes LBA alarm HB alarm C F selection configurable from faceplate Linear scale ranges 1999 to 9999 with configurable decimal point position Thermocouples IEC 584 1 J K R S T B E N Ni Ni18Mo L NiCr CuNi Cold junction error 0 1 C C...

Page 2: ...r supply isolated 1500V 10 24Vdc max 30mA short circuit protection 9 5 18 20 19 21 22 Out2 AL1 Out1 Main C 32 W1 Transmitter supply GND Vt 1 2 3 4 5 6 7 8 9 10 11 24 25 26 27 28 29 30 31 32 33 22 21 20 19 18 17 16 15 14 13 12 1800 1600 NC NC NC NO NO NO C C PWR 3 1 2 T 3 1 2 T Key Function defined with but 2 parameter M A key Function defined with butt parameter PV Display Indication of process va...

Page 3: ...eep the F key pressed to scroll the menus Release the F key to select the displayed menu Press the F key to access the parameters Keep the F key pressed to exit any menu Keep F Auto Man keys pressed for 2 sec on any menu to go immediately to level 1 display S3 ON Current setpoint display only LEVEL 1 MENU PASS NO SI Hrd U CAL S4 ON YES NO Custom menu Password User calibration Protection code The a...

Page 4: ...ON 11 ON ON OFF ON 12 OFF OFF ON ON 13 ON OFF ON ON 14 OFF ON ON ON 15 ON ON ON ON S step hold events Step S advanced through digital input function When digital inputs have state set in this function program automatically advances to next step otherwise it waits at end of previous step function is enabled through SP Pr parameter on Hrd menu d i F 1 and or d i F 2 set to 12 Hold Back Band value sy...

Page 5: ... control Ctrl 14 has been selected s tvn CFG Enabling self tuning autotuning softstart CFG Control parameters 15 S tun Continuos Self tuning Softstart autotuning 0 NO NO NO 1 YES NO NO 2 NO YES NO 3 YES YES NO 4 NO NO YES 5 YES NO YES 6 7 8 WAIT NO NO 9 GO NO NO 10 WAIT YES NO 11 GO YES NO 12 WAIT NO YES 13 GO NO YES Note 1 Active S tun functionS reset when switching from Automatic to Manual Propo...

Page 6: ...o local setpoint 2 digital absolute from serial line 3 digital relative to from serial line local setpoint PROBE TC SEnS 0 tYPE Probe type Scale Scale range max Scale range max C F without decimal point with decimal point 0 PTC 990Ω C 55 120 55 0 120 0 1 PTC 990Ω F 67 248 67 0 248 0 2 PTC 990Ω C Custom scale 3 PTC 990Ω F Custom scale tYPE Signal type Scale Max scale range 0 0 50mV linear 1999 9999...

Page 7: ...lla corrente di carico inferiore alla soglia impostata nel tempo di ON dell uscita di controllo 1 Uscita relè logica allarme attivo ad un valore della corrente di carico superiore alla soglia impostata nel tempo di OFF dell uscita di controllo 2 Allarme attivo se una delle funzioni 0 e 1 è attiva OR logico tra le funzioni 0 e 1 3 Per uscita continua di riscaldamento 7 Per uscita continua di raffre...

Page 8: ... analogue repetition signal output 2 Out W2 Assignment of signal or reference value PV SP SP PROG DEV DEV IN AUX HEAT COOL AL1 AL2 AL3 serial line value 79 80 81 Hrd sp pr hrd i hrd 2 Hrd Hardware configuration Installation of aux input digital inputs serial interface Installation of relay logic outputs MAIN AL1 AL2 AL3 and analogue outputs W1 W2 16 to enable analogue output W1 32 to enable analog...

Page 9: ...e 0 10V 2 10V 6 Custom 10V 7 Custom max 50mV Selection of probe type for main input 16 disable function in configuration menu only for butt parameters 8 to enable main input curve 4 point correction alternative to custom linearization See description in Main Input Correction Function section 16 to disable averaging filter on sampled value available from software release 3 05 8 to disable averaging...

Page 10: ...int value rPt ramp time from 0 0 to 99h59m time base in h m or 99m59s time base in m s set a time that gives a faster or slower variation depending on the initial value and on the final setpoint Sot hold time from 0 0 to 99h59m time base in h m or 99m59s time base in m s Hbb tolerance band symmetrically positioned above and below the setpoint and referenced to the main input or the auxiliary input...

Page 11: ...d by intercepting the setpoint profile point B1 If interception is not possible as in the case of variable at PV1 program restart occurs at the current time and setpoint If the Hbb control is enabled the programmer time base remains stopped until the variable re enters the set tolerance band symmetrically placed around the setpoint PV1 1 2 3 4 t1 t2 A1 A B1 B PV Set point Step 0 time Display Modif...

Page 12: ...he output is in OFF state The alarm is reset automatically when alarm conditions have been cleared If AL Hb is set at 0 both types of HB alarm are disabled and the assigned relay is de energized The load current reading is displayed by selecting InP2 level 1 NOTE ON OFF times refer to the cycle time set for the selected output Alarm Hb_F 3 7 for analog output is ON when the load current is lower t...

Page 13: ...ional band at 0 1 with on off type setting C Switch to automatic and observe the behavior of the variable It will be similar to that in the figure D The PID parameters are calculated s follows Proportional band Peak P B x 100 V max V min V max V min is the scale range Integral time It 1 5 x T Derivative time dt It 4 E Switch the unit to manual set the calculated parameters Return to PID action by ...

Page 14: ...mmer model the program is in STOP if self tuning is activated when the unit is switched on 14 SELF TUNING 15 AUTO TUNING PID parameters cannot be set if the self tuning function is enabled The function can be one of two types permanent or one shot The first continuously measures system oscillations to find the optimum PID values to reduce such oscillations It does not engage if the oscillations dr...

Page 15: ...n is applied to linear scales 50mv 10V 20mA Pot The four values are set on the Lin menu as follows A1 St100 B1 St01 A2 St02 B2 St03 Setting is limited to the defined scale LoS HiS on InP menu The offset function oFt parameter on InP menu remains enabled Limits B1 always greater than A1 B1 A1 at least 25 of full scale of selected probe Example Sens 9 TyPE 0 Pt100 natural scale 200 600 dPS 0 LoS 0 H...

Page 16: ...an isolation transformer be used only for the devices connecting the screen to ground it is important for the electrical system to have a good ground connection voltage between neutral and ground must not exceed 1V and resistance must be less than 6Ohm if the supply voltage is highly variable use a voltage stabilizer for the device use line filters in the vicinity of high frequency generators or a...

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