GEA D 10 Settings And Malfunctions Download

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Mechanische Trenntechnik /

GEA Westfalia Separator

Settings and malfunctions

Designation

Control system for separators with self-cleaning bowl

Type

D 10

No.

8555-9201-000

Edition

0109

Summary of Contents for D 10

Page 1: ...Mechanische Trenntechnik GEA Westfalia Separator Settings and malfunctions Designation Control system for separators with self cleaning bowl Type D 10 No 8555 9201 000 Edition 0109 ...

Page 2: ...odification The authors are always grateful for comments and suggestions for improving the documentation They can be addressed to Mechanical Separation GEA Westfalia Separator GmbH Werner Habig Straße 1 D 59302 Oelde Tel 49 0 25 22 77 0 Fax 49 0 25 22 77 17 78 ws systems geagroup com www westfalia separator com ...

Page 3: ...mbol otherwise danger to life Strictly adhere to instructions marked with this symbol This avoids damage to the separator and other equipment Note This symbol is not a safety precaution but rather a reference to infor mation which help to better understand the separator or plant compo nents and the processes Refer to the separator and control manual ...

Page 4: ... 6 Diagram 0136 Chapter D 26 3 1 7 Diagram 0136 Chapter E 27 3 2 Program logic Diagram 0196 28 3 2 1 Diagram 0196 Legend components 29 3 2 2 Diagram 0196 Legend components 30 3 2 3 Diagram 0196 Chapter A 31 3 2 4 Diagram 0196 Chapter B 32 3 2 5 Diagram 0196 Chapter C 33 3 2 6 Diagram 0196 Chapter D 34 3 2 7 Diagram 0196 Chapter E 35 3 3 Program logic Diagram 91 36 3 3 1 Diagram 91 Legend modules 3...

Page 5: ...start monitoring option 67 4 23 Alarm 36 Belt monitoring option 68 4 24 Alarm 37 Max speed monitoring option 69 4 25 Alarm 38 Min speed monitoring option 70 4 26 Alarm 39 PT1 function option 71 4 27 Alarm 40 No water seal 72 4 28 Alarm 41 Min separating time 73 4 29 Alarm 42 SMS sensor fault option 74 4 30 Alarm 43 PT2 sensor active when idling 75 4 31 Alarm 44 PAL1 clean oil discharge 76 4 32 Ala...

Page 6: ...N No o t te e N No o t te e s s N No o t ti iz ze e n n A An n o o t ta a c c i io o n n e e s s Д Дл л я я з за а п пи ис с е е й й M Mu u i is s t ti ii in n p p a a n n o o t t Σ Ση ημ με ει ιώ ώ σ σ ε ει ις ς N No o t ta a t te e r r N No o t te e s s N No o t te e ...

Page 7: ...01 000 0109 7 Mechanical Separation GEA Westfalia Separator 1 Timer overview 1 1 Timer list OSD 6 8 1 2 Timer list OSD 18 9 1 3 Timer list OSD 35 10 1 4 Timer list OSD 60 11 1 5 Timer description T00 to T62 12 ...

Page 8: ...se at start Water pulse bef start 3 3 3 T20 Separation Separation no password 7 200 7 200 7 200 T21 Min separation time Min Sep Time 600 0 0 T22 High water content High water cont 10 10 0 T23 Feed pump delay Feed pump delay 300 300 300 T24 Sludge pump delay off Sludgep delay 60 60 60 T25 Vibration 1 delay Vibro 1 option 180 180 180 T26 Vibration 2 delay Vibro 2 option 2 2 2 T27 SMS low pressure de...

Page 9: ...r impulse at start Water pulse bef start 3 3 3 T20 Separation Separation no password 7 200 7 200 7 200 T21 Min separation time Min Sep Time 600 0 0 T22 High water content High water cont 15 15 0 T23 Feed pump delay Feed pump delay 300 300 300 T24 Sludge pump delay off Sludgep delay 60 60 60 T25 Vibration 1 delay Vibro 1 option 180 180 180 T26 Vibration 2 delay Vibro 2 option 2 2 2 T27 SMS low pres...

Page 10: ...r impulse at start Water pulse bef start 3 3 3 T20 Separation Separation no password 7 200 7 200 7 200 T21 Min separation time Min Sep Time 600 0 0 T22 High water content High water cont 20 20 0 T23 Feed pump delay Feed pump delay 300 300 300 T24 Sludge pump delay off Sludgep delay 80 80 80 T25 Vibration 1 delay Vibro 1 option 180 180 180 T26 Vibration 2 delay Vibro 2 option 2 2 2 T27 SMS low pres...

Page 11: ...pulse at start Water pulse bef start 3 3 3 T20 Separation Separation no password 7 200 7 200 7 200 T21 Min separation time Min Sep Time 600 0 0 T22 High water content High water cont 30 30 0 T23 Feed pump delay Feed pump delay 300 300 300 T24 Sludge pump delay off Sludgep delay 100 100 100 T25 Vibration 1 delay Vibro 1 option 180 180 180 T26 Vibration 2 delay Vibro 2 option 2 2 2 T27 SMS low press...

Page 12: ...ion X X X T13 Speed recovery after partial ejection Time to reach operating speed after speed drop during the partial ejection X X X T14 Closing water interval Time interval between two closing water pulses X X X T15 Circulation valve close Circulation valve V5 closes Time for which the circulation valve V5 is closed X T16 Circulation valve open Circulation valve V5 opens WMS sensor is active Time...

Page 13: ...uring the separating process The separator functions as a purifier X T33 SMS Mode Water discharge valve V6 is closed Circulation valve V5 is closed Time for solids space monitoring Only the SMS sensor PT2 is activated The solid content of the bowl is monitored X T34 WMS press check Circulation valve V5 is closed Water discharge V6 is opened and closes after this time has expired Time to flush the ...

Page 14: ...e the water discharge valve V6 is opened for 3 seconds and the counter Z5 water content evaluates the signal Capacity and machine type specific time with which the increase in water in the product feed is determined during WMS mode The pressure increase is evaluated as a function of T47 via several successful cycles which are defined via counter Z5 water content X T60 Start impulse Filling water v...

Page 15: ...000 0109 15 Mechanical Separation GEA Westfalia Separator 2 Counter overview 2 1 Counters and time recording 15 2 1 1 Settings 16 2 1 2 Description 17 2 2 Alarm settings for temperature and ejection monitoring 18 ...

Page 16: ... WMS time 60 min 0 min 0 min Sludge pump time 30 min 0 min 0 min Tim e ze ro p o s P 24 A 0 24 h 24 h 24 h 24 h 24 h 24 h Max in Act in Prev in Max in Act in Prev in Co m p le te te xt Counter flush ejection Counter partial ejection Counter SMS filling Counter sensor check Counter for water content alarm Time record of the WMS time during operation within the setpoint preset in TR3 24 h Time recor...

Page 17: ...ter for sensor check Counter with which it is defined after how many ejections an SMS and WMS check are carried out X X Z5 Water content Counter for SMS sen sor signals during the WMS mode Counter which registers the SMS sen sor sigals PT2 which are activated within the time T47 min SMS time The counter is reset when the presure signal is activated after expiry of T47 min SMS time When the counter...

Page 18: ...Help TAL product feed Temp min Separation Stop Alarm 05 Help Ejection monitor Eject Curr offset Separation Stop Alarm 07 Help Ejection monitor Eject Speed offset Separation Stop Alarm 33 Help Co m p le te te xt Temp alarm high Alarm is triggered when the pre set temperature is exceeded Temp alarm low Alarm is triggered when the pre set temperature is undershot Alarm for monitoring the ejection aft...

Page 19: ...136 Chapter E 27 3 2 Program logic Diagram 0196 28 3 2 1 Diagram 0196 Legend components 29 3 2 2 Diagram 0196 Legend components 30 3 2 3 Diagram 0196 Chapter A 31 3 2 4 Diagram 0196 Chapter B 32 3 2 5 Diagram 0196 Chapter C 33 3 2 6 Diagram 0196 Chapter D 34 3 2 7 Diagram 0196 Chapter E 35 3 3 Program logic Diagram 91 36 3 3 1 Diagram 91 Legend modules 37 3 3 2 Diagram 91 Legend lines tank 38 3 3 ...

Page 20: ...136 V 2 V 1 V 3 V 5 V 6 Clean oil Dirty oil return Product feed Water feed LSHH PI 2 LSH LSL WMS PT2 PI 1 TI TT TAH TAL V 4 V 7 1 2 6 5 8 9 7 3 4 12 11 10 Parts not in cluded in the scope of delivery of the separator Parts not included in the scope of delivery of the separator PCV1 P PAH PAL PT1 ...

Page 21: ...lve Water discharge valve Clean oil discharge valve 1 Part Symbol Name of part Place 3 4 1 8 9 6 LSL LSL LSH LSH Level switch low Level switch high Level switch high high 12 12 12 Water monitoring sensor 7 WMS WMS Temperature transmitter 1 TT TT PI 1 PI 1 PI 2 PI 2 TI TI Pressure indication Pressure indication Temperature indicator 6 7 1 LSHH LSHH PCV1 Pressure control valve 2 PI PI PI PT 1 PT1 Pr...

Page 22: ... Legend line tank 1 Nam of line tank Place 2 3 4 5 6 7 8 9 10 11 12 Product feed Water feed Filling displacement water feed Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty oil return Dirty water discharge Operating water discharge Sludge discharge Sludge tank ...

Page 23: ...ivated Button Feed pump ON activated Separator start T10 Water pulse at start T19 Closing water program Pause closing water pulse T14 Closing water pulse T06 Button Process START activated Start of separating frequence Pre condition Oil temperature TSL setting Oil temperature TSH setting LSHH not activated Vibro 2 not activated B A Process options activated D ...

Page 24: ...ng start T03 Displacement T01 Waiting after displacement T08 Total ejection T04 Waiting after 1 st ejection T12 Total ejection T04 Speed recovery T05 SMS sensor PT2 activated Circulation valve closed T15 Circulation valve open T16 Stop of separating sequence C Process monitoring activated E B Closing water pulse T06 Separation T20 Alarm bridging T11 ...

Page 25: ...ess STOP activated or button Separator OFF activated or SMS filling counter 3 has run down or flush ejections counter 1 have expired Ejection program Waiting Start T03 Displacement T01 Waiting after displacement T08 Total ejections T04 Waiting after 1 st ejection T12 Total ejections T04 Speed recovery T05 Separator ready for operation A C ...

Page 26: ...eparation GEA Westfalia Separator 3 1 6 Diagram 0136 Chapter D D Process options activated D Operating mode Separator OFF activated Button Separator OFF activated Motor OFF A Separator motor OFF T39 Alarm Separator motor OFF activated A ...

Page 27: ... activated Start of sludge pump Post run sludge pump T24 Sludge pump OFF Option CU CU s ludge pump ON T40 CU s ludge pump paus e T41 LSHH activated LSHH sludge tank T18 Total ejection T04 PAL PAH or TAL TAH activated Alarm delay T07 Alarm PAL PAH TAL TAH LAHH A E Process monitoring activated CU Compact Unit ...

Page 28: ...m 0196 P V 2 V 1 V 3 V 5 V 6 Clean oil discharge Product feed Water feed LSHH PI 2 LSH LSL WMS PT2 PI 1 TI TT TAH TAL V 4 V 7 1 2 6 6 8 9 7 3 4 12 11 10 Parts not in cluded in scope of delivery of separator Parts not included in scope of deli very of separator PCV1 Dirty oil return PAH PAL PT1 ...

Page 29: ...alve Water discharge valve Clean oil discharge valve 1 Part Symbol Name of part Place 3 4 1 8 9 6 LSL LSL LSH LSH Level switch low Level switch high Level switch high high 12 12 12 Water monitoring sensor 7 WMS WMS Temperature transmitter 1 TT TT PI 1 PI 1 PI 2 PI 2 TI TI Pressure indication Pressure indication Temperature indication 6 7 1 LSHH LSHH PCV1 Pressure control valve 2 PI PI PI PT 1 PT1 ...

Page 30: ...96 Legend components 1 Name of line tank Place 2 3 4 5 6 7 8 9 10 11 12 Product feed Water feed Filling displacement water Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty oil return Dirty water discharge Operating water discharge Sludge discharge Sludge tank ...

Page 31: ...ted Button Feed pump ON activated Separator start T10 Water pulse upon start T19 Clos ing water program Pause closing water pulse T14 Closing water pulse T06 Button Process START activated Start of separating sequence Pre condition Oil temperature TSL s etting Oil temperature TSH s etting LSHH not activated Vibro 2 not activated B A Process options activated D ...

Page 32: ...lacement T08 Total ejections T04 Waiting after 1 ejection T12 Total ejection T04 Speed recovery T05 Separating program Closing water pulse T06 Filling water T02 Waiting after filling T09 Separation T20 WMS sensor flushing T38 Alarm bridging T11 SMS sensor PT2 not activated WMS mode T32 SMS mode T33 SMS pressure test T36 SMS waiting T37 Stop of separating sequence D Process monitoring activated E B...

Page 33: ...n Process STOP activated or button Separator OFF activated or SMS filling counter 3 run down or flush ejections counter 1 run down Ejection program Waiting Start T03 Displacement T01 Waiting after displacement T08 Total ejection T04 Waiting after 1 ejection T12 Total ejection T04 Speed recovery T05 Separator ready for ope ration A C ...

Page 34: ...paration GEA Westfalia Separator 3 2 6 Diagram 0196 Chapter D D Process options activated D Operating mode Separa tor OFF activated Button Separator OFF activated Motor OFF A Separator motor OFF T39 Alarm Separator motor OFF activated A ...

Page 35: ...ctivated Start of the sludge pump Post run sludge pump T24 Sludge pump OFF Option CU CU s ludge pump ON T40 CU s ludge pump paus e T41 LSHH activated LSHH sludge tank T18 Total ejection T04 PAL PAH or TAL TAH activated Alarm delay T07 Alarm PAL PAH TAL TAH LAHH A E Process monitoring activated CU Compact Unit ...

Page 36: ...gic Diagram 91 V 2 V 1 V 3 Clean oil discharge Dirty oil return Product feed Water feed LSHH PI 2 LSH LSL PT2 PI 1 TI TT TAH TAL V 4 V 7 1 2 6 5 9 7 3 4 12 11 10 Parts not in cluded in scope of supply of separator Parts not included in scope of supply of separator PCV1 PAH PAL PT1 P ...

Page 37: ...perating water valve Pre set valve Clean oil discharge valve 1 Part Symbol Name of component Place 3 4 1 6 LSL LSL LSH LSH Level switch low Level switch high Level switch high high 12 12 12 Temperature transmitter 1 TT TT PI 1 PI 1 PI 2 PI 2 TI TI Pressure indicator Pressure indicator Temperature indicator 6 7 1 LSHH LSHH PCV1 Pressure control valve 2 PI PI PI PT 2 PT2 Pressure transmitter high 7 ...

Page 38: ...agram 91 Legend lines tank 1 Name of line tank Place 2 3 4 5 6 7 9 10 11 12 Product feed Water feed Filling displacement water feed Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty water discharge Operating water discharge Sludge discharge Sludge tank ...

Page 39: ... activated Button Feed pump ON activated Separator start T10 Water pulse upon start T19 Clos ing water program Pause closing water pulse T14 Closing water pulse T06 Button Process START activated Oil temperature TSL setting Oil temperature TSH setting LSHH not activated Vibro 2 not activated Start of separating sequence B A Process options activated D ...

Page 40: ...isplacement T01 Waiting after displacment T08 Total ejection T04 Waiting after 1 st ejection T12 Total ejection T04 Speed recovery T05 Separating program Closing water pulse T06 Filling water T02 Waiting after filling T09 Separation T20 Alarm bridging T11 SMS sensor PSL2 not activated Separation T20 Stop of separating sequence C Process monitoring activated E B ...

Page 41: ... sequence Button Process STOP activated or button Separator OFF activated or flush ejections counter 1 run down Ejection program Waiting Start T03 Displacement T01 Waiting after displacement T08 Total ejection T04 Waiting after 1 st ejection T12 Total ejection T04 Speed recovery T05 Separator ready for operation A C ...

Page 42: ...Separation GEA Westfalia Separator 3 3 6 Diagram 91 Chapter D D Process options activated D Operating mode Separator OFF activated Button Separator OFF activated Motor OFF A Separator motor OFF T39 Alarm Separator motor OFF activated A ...

Page 43: ...activated Start of sludge pump Post run sludge pump T24 Sludge pump OFF Option CU CU s ludge pump ON T40 CU s ludge pump paus e T41 LSHH activated LSHH sludge tank T18 Total ejection T04 PAL PAH or TAL TAH activated Alarm delay T07 Alarm PAL PAH TAL TAH LAHH A E Process monitoring activated CU Compact Unit ...

Page 44: ...N No o t te e N No o t te e s s N No o t ti iz ze e n n A An n o o t ta a c c i io o n n e e s s Д Дл л я я з за а п пи ис с е е й й M Mu u i is s t ti ii in n p p a a n n o o t t Σ Ση ημ με ει ιώ ώ σ σ ε ει ις ς N No o t ta a t te e r r N No o t te e s s N No o t te e ...

Page 45: ...1 WMS sensor fault option 60 4 16 Alarm 22 Sludge pump running time too long 61 4 17 Alarm 23 WMS activates too often 62 4 18 Alarm 27 Maintenance interval 63 4 19 Warning 28 Warning water content 64 4 20 Alarm 33 Ejection monitoring option 65 4 21 Alarm 34 Bowl monitoring option 66 4 22 Alarm 35 Separator start monitoring option 67 4 23 Alarm 36 Belt monitoring option 68 4 24 Alarm 37 Max speed m...

Page 46: ...om Westfalia Separator is used Use device released by Westfalia Separator No warranty shall be granted for incor rect operation Contact customer service Help text Information about the control ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Press key HOME back Sheet 1 KNOW HOW PROTECTION No WS specific device Please check Sheet 2 No guarantee During operation Contact Westfali...

Page 47: ...2 open Check operating water valve V2 Block drive Check drive Incorrect number of clutch shoes Check number of clutch shoes Feed capacity too high Check capacity Motor ventilation inadequate Improve motor ventilation Note Max temp see motor plate Help text Information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Press key HOME back Sheet 1 MOTOR PROTE...

Page 48: ...ature controller defective Check temperature controller Controller setting or function not o k Check controller setting and func tion Line compensation at controller not correctly adjusted Check line compensation at con troller Preheater soiled Check preheater PT 100 sensor defective Check sensor Help text on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm ...

Page 49: ...not o k Check controller setting and func tion Line compensation at controller not correctly adjusted Check line compensation at control ler Temperature controller defective Check temperature controller PT 100 sensor defective Check PT 100 sensor Help text Information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 PRODUCT TEMP MAX P...

Page 50: ...sted too high Check offset setting Water volume at V3 too low Check water volume Monitoring time T28 too short Check T28 Current evaluation defective Check current transformer electri callly Filter insert in strainer at solenoid block soiled Check filter insert Clutch shoes worn or oily Check clutch shoes Help text Information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press ...

Page 51: ...n oil line and position V7 Closing water pulse T06 too long Check T06 Polyamide gasket in bowl top defec tive Check polyamide gasket in bowl top replace if necessary Gaskets in bowl defective Check gaskets Level switch LSHH soiled or defective Check level switch LSHH Help text Information on control system ENTER Step 1 Acknowlede fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 LS...

Page 52: ...alve in the suction line of the feed pump closed Check valves Feed temperature Check feed temperature Filter in feed line soiled Check filter Electrical connections incorrect Check electrical connections and wiring Help text Information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 FEED PUMP FAULT Please check Protective switch Cur...

Page 53: ...ed Check pump Valve in the pressure line closed Check valves Pipe on the suction and pressure side of the pump blocked Check pipes Electrical connections incorrect Check electrical connections and wiring Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 SLUDGE PUMP FAULT Please check Protective switch Current cons...

Page 54: ...t value 1 set too low Check setting Bowl not correctly mounted or wrong parts from other bowl Open and clean the bowl and mount in accordance with the manual CAUTION Use only parts with identical serial number External vibrations Check foundation fastening ar rangement Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Pa...

Page 55: ...nsor fastening Bowl not correctly mounted damaged or wrong parts from other bowl Open and clean the bowl and mount in accordance with the manual CAUTION Use only parts with identical serial number External vibrations Check foundation fastening ar rangement Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 VIBRATIO...

Page 56: ...ators Line MPI for series operation defec tive or missing Check line MPI Switch position on MPI bus connector not correct Switch position is at OFF Check switch position Switch posi tion must be ON terminator is ac tive Note MPI Multi Point Interface Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 FAULT SERIES O...

Page 57: ... Filling water valve V2 leaks Check filling water valve V2 Incorrect setting on evaluating relay Check setting on evaluating relay T22 set too short Check setting T22 If necessary extend T22 during this phase Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 WMS SYSTEM FAULT Please check Water content in feed Page...

Page 58: ...too high bowl has opened Check water pressure with open valve V3 Valve V3 is soiled catches remains open too long Check valve V3 New clutch shoes fitted Check current value New belt fitted Check current value Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 BOWL MONITORING Please che...

Page 59: ... Possible causes Action Separator runs in circulation mode T39 has expired Before run down T39 press Process START T39 set too short Check T39 Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 SEPRATOR MOTOR OFF Please check Timer 39 run down Page 2 Page 3 back with ENTER F1 ...

Page 60: ...Water discharge valve V6 doesn t open Check function V6 Not sufficient water during T45 Check water volume T45 too short Check T45 T02 too short HFO Check T02 Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 WMS SENSOR FAULT Please check WMS sensor soiled Page 2 Function WMS Sensor F...

Page 61: ...duct upstream of sepa rator Slight product overflow due to clean oil discharge pressure set too high Check clean oil discharge setting Sludge pump output too low Check pump function Note TR2 Sludge pump time TR3 Time recording zero position Factory setting 24h Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 SLUD...

Page 62: ...ater content in product too high Dewater product upstream of sepa rator Valve V2 leaks Check V2 Note TR1 WMS time TR3 Time recording zero position Factory setting 24h Help text information on the control ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 WMS ACTIVATES TOO OFTEN Please check TR1 Zeitaufzeichn Page 2 Water content in product Check whether wate...

Page 63: ... more Carry out maintenance according to separator manual Order spare parts from GEA West falia Separator Systems Order service from Westfalia Sepa rator Systems Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 MAINTENANCE INTERVAL Operating hours have reached 4000 8000 12000 16000 or Page 2 have reached several ...

Page 64: ...eck cause T47 set too long does not correspond to throughput capacity Check setting T47 Filling water valve V2 leaks Check valve V2 Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 WARNING Water content Please check Water content in product Page 2 Setting timer 47 and feed capacity C...

Page 65: ...oo low Check water volume Monitoring time T28 set too short Check T28 Speed pickup defective Check speed pickup electrically replace if necessary Filter insert in strainer at solenoid block soiled Check filter insert Clutch shoes worn or oily Check clutch shoes Note Alarm 33 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP S...

Page 66: ... water pressure with open valve V3 Valve V3 is soiled catches remains open too long Check valve V3 New clutch shoes fitted Check speed offset New drive belt fitted Check drive belt Deselect function if required Note Alarm 34 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page...

Page 67: ...ive belt replace if neces sary Speed setting for minimum operating speed too high Check speed setting Speed pickup defective Check speed pickup electrically replace if necessary Deselect function if required Note Alarm 35 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 ...

Page 68: ... worn oily or missing Check clutch and clutch shoes Speed pickup defective Check speed pickup electrically replace if necessary Deselect function if required Note Alarm 36 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 BELT MONITORING Please check Drive belt Motor defe...

Page 69: ...60 Hz does not match frequency on site Check separator configuration for the frequency with the frequency on site Speed pickup defective Check speed pickup electrically replace if necessary Deselect function if required Note Alarm 37 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME ...

Page 70: ...eparator does not match frequency on site Check separator configuration for the frequency with the frequency on site Speed pickup defective Check speed pickup electrically replace if necessary Deselect function if required Note Alarm 38 only active when speed pickup is installed Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HO...

Page 71: ...T1 No ejection ejection monitoring has not responded Check bowl hydraulics and ejection monitoring System pressure too high in clean oil discharge product discharge Check delivery head at clean oil discharge product discharge Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 PT1 FUNCT...

Page 72: ... valve V2 and filter Water pressure for hydraulics too high or closing water pulse T06 too long Check water pressure with open valve Check T06 Separating zone displacement Product temperature too low Check temperature and setpoint TAL Wrong sensing liquid pump fitted Diameter too large Check fitted sensing liquid pump as described in the separator manual Pressure transmitter PT2 bridged or set to ...

Page 73: ...r product and or check solid content Too much filling water Check filling water volume During HFO operating mode and pa rallel mode threaded pins are fitted in the separating disc Remove the threaded pins from the separating disc Filling water valve V2 leaks Check filling water valve V2 Pre set valve in centripetal pump chamber cover blocked Check pre set valve Help text information on the control...

Page 74: ... centri petal pump chamber cover Bowl not closed Check bowl hydraulics Filling water capacity during T44 is too low Check water capacity 0 1 s Pressure switch PT2 defective Check pressure switch PT2 Incorrect switching point at PT2 Check switching point PT2 Deselect function if required Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alar...

Page 75: ...ks Check V2 Product valve V1 doesn t close prop erly Check valve V1 Non return flap at V7 jams product runs back into the bowl Close clean oil discharge valve product discharge valve V7 when idling Help text information on the control system ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 PT2 SENSOR ACTIVE WHEN IDLING Please check Pressure transmitter PT2...

Page 76: ...bowl has opened Check T06 Feed pump failure Check feed pump Frequency converter speed too low Check pump speed Feed valve V1 in circulation position Check compressed air and signal output for solenoid valve at V1 Overflow to water side Check filling water volume Incorrect direction of rotation of pump Check direction of rotation and cor rect if necessary Bowl gaskets leak Check gaskets replace if ...

Page 77: ...pressure transmitter PT1 set too low Check setpoint at pressure transmit ter PT1 Alarm delay T07 too short Check T07 Alarm bridging T11 too short Check T11 Product temperature too low Check temperature in product feed Help text information on the control ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 PRESSURE INCREASE CLEAN OIL Please check Ventilstellun...

Page 78: ... causes Action The Emergency Off switch has been activated Check the reason for actuating the Emergency Off switch Help text information on the control ENTER Step 1 Acknowledge fault HELP Step 2 Press key F1 Help on alarm Key HOME back Page 1 EMERCENCY OFF Switch actuated Please check Reason for Page 2 Actuation of Emergency Off switch Page 3 back with ENTER F1 ...

Page 79: ...egulating ring too large Fit next smaller regulating ring Water pressure for hydraulics too high or closing water pulse T06 too long Check water pressure with open valve and check T06 Polyamide gasket in bowl top defec tive Check polyamide gasket in bowl top Gaskets in bowl defective Check gaskets Pressure switch PT2 defective Check pressure switch PT2 Help text information on the control ENTER St...

Page 80: ...N No o t te e N No o t te e s s N No o t ti iz ze e n n A An n o o t ta a c c i io o n n e e s s Д Дл л я я з за а п пи ис с е е й й M Mu u i is s t ti ii in n p p a a n n o o t t Σ Ση ημ με ει ιώ ώ σ σ ε ει ις ς N No o t ta a t te e r r N No o t te e s s N No o t te e ...

Page 81: ... 9201 000 0109 81 Mechanical Separation GEA Westfalia Separator 5 Alarm Simulation and Test 5 1 Alarms 01 to 10 82 5 2 Alarms 11 to 20 83 5 3 Alarms 21 to 30 84 5 4 Alarms 31 to 40 85 5 5 Alarms 41 to 50 86 ...

Page 82: ... temperature Separation Stop V1 in circulation Collective alarm Drain EJECTION MONITORING EJECT CURR OFFSET SEPARATION STOP ALARM 07 Ejection Close ball valve ahead of V3 shortly before and during the ejection cycle T04 Loosen cable head from V3 or increase offset of ejection current during the ejection cycle T04 Separation Stop V1 in circulation Collective alarm LAHH SLUDGE TANK Sludge tank full ...

Page 83: ...e Not possible Disconnect MPI line from control unit Separation Stop V1 in circulation Collective alarm Free Alarm 14 WMS SYSTEM FAULT Too much water Separation Stop Alarm 15 Separation Not possible Bridge WMS sensor bridge pressure switch PSL 2 Separation Stop V1 in circulation Collective alarm Ejection Free Alarm 16 Free Alarm 17 BOWL MONITORING Current too high during TIMER 06 Alarm 18 Separati...

Page 84: ...est function of the LSH sensor by means of a magnet Collective alarm WMS ACTIVATED TOO OFTEN Alarm 23 Separation Not possible Extend T22 to 300 secs reduce TR1 to 1 min and bridge WMS sensor Collective alarm Free Alarm 24 Free Alarm 25 Free Alarm 26 MAINTENANCE INTERVAL For execution see instruction manual Alarm 27 Control active Not possible Adjust setting to the value of the actual counter plus ...

Page 85: ...LT MONITORING Belt defective during separator start Alarm 36 Separator motor start Not possible Loosen cable connection of the speed pickup and press key Separator ON Motor OFF Message in display Collective alarm MAX SPEED Monitoring during operation Alarm 37 Separator motor start Separation Not possible Set max speed setting lower than the normal operating speed Motor OFF Message in display Colle...

Page 86: ...paration Stop Alarm 44 Separation Open clean oil discharge valve V7 Loosen cable head from pressure transmitter PT1 Separation Stop V1 in circulation Collective alarm Ejection PAH1 CLEAN OIL DISCHARGE Pressure 3 0 bar Separation Stop Alarm 45 Separation Close clean oil discharge valve V7 Set pressure transmitter PT1 to a lower setting than the actual pressure setting Separation Stop V1 in circulat...

Page 87: ...9 87 Mechanical Separation GEA Westfalia Separator 6 Ejection bowl monitoring 6 1 Graphic representation of an ejection bowl monitoring motor current 88 6 2 Graphic representation of an ejection bowl monitoring speed 89 ...

Page 88: ... 2 Feed valve V1 open Separation 3 Operating water valve V3 open for T06 Safety water impulse 4 Operating water valve V3 closed Separation 5 Feed valve V1 closed Ejection 1 Separator motor start 2 Feed valve V1 open Separation 3 Feed valve V1 closed for ejection 4 Operating water valve V3 open for T04 Ejection 5 Feed valve V1 open Separtion saftety water impulse ...

Page 89: ...0 Separator motor start 1 Feed valve V1 open Separation 2 Feed valve V1 closed for ejection 3 Operating water valve V3 open for T04 Ejection 4 Feed valve V1 open Separation 0 Separator motor start 1 Feed valve V1 open Separation 2 Operating water valve V3 open for T06 Safety water impulse 3 Operating water valve V3 closed Separation ...

Page 90: ...90 8555 9201 000 0109 Mechanical Separation GEA Westfalia Separator Note Notes Notizen Anotaciones Для записей Muis tiinpanot Σημειώ σ εις Notater Notes Note ...

Page 91: ...8555 9201 000 0109 91 Mechanical Separation GEA Westfalia Separator 7 Bowl volume speed settings 7 1 Bowl volume 92 7 2 Speed settings 92 ...

Page 92: ...1 00 Filling water 0 85 0 85 1 30 1 30 5 00 4 00 5 00 11 00 Displacement water 1 00 0 80 2 00 1 30 5 00 3 00 14 00 10 00 only during the WMS sensor check 7 2 Speed settings Separator model OSD 6 OSD 18 OSD 35 OSD 60 Design 8 10 15 18 Speed in rpm Max speed 12 500 10 500 12 000 8 800 7 300 Min speed 11 000 9 000 10 500 7 200 5 800 Rated speed 12 000 10 000 11 500 8 200 6 800 Speed offset ejection m...

Page 93: ...N No o t te e N No o t te e s s N No o t ti iz ze e n n A An n o o t ta a c c i io o n n e e s s Д Дл л я я з за а п пи ис с е е й й M Mu u i is s t ti ii in n p p a a n n o o t t Σ Ση ημ με ει ιώ ώ σ σ ε ει ις ς N No o t ta a t te e r r N No o t te e s s N No o t te e ...

Page 94: ...N No o t te e N No o t te e s s N No o t ti iz ze e n n A An n o o t ta a c c i io o n n e e s s Д Дл л я я з за а п пи ис с е е й й M Mu u i is s t ti ii in n p p a a n n o o t t Σ Ση ημ με ει ιώ ώ σ σ ε ει ις ς N No o t ta a t te e r r N No o t te e s s N No o t te e ...

Page 95: ...8555 9201 000 0109 95 Mechanical Separation GEA Westfalia Separator ...

Page 96: ...Mechanical Separation GEA Westfalia Separator GmbH Werner Habig Straße 1 D 59302 Oelde Tel 49 0 25 22 77 0 Fax 49 0 25 22 77 17 78 ws systems geagroup com www westfalia separator com ...

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GEA D 10, Settings And Malfunctions

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