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7610.719.11

Rev.B

3/06

18-2-630

2nd Edition

RHC SERIES COMPRESSED AIR DRYERS

MODELS: RHC02000, RHC02250, RHC02500, RHC03000, RHC03500, RHC04000,

RHC04500, RHC05000, RHC06000, RHC07000, RHC08000, RHC08500,

RHC10000, RHC12000, RHC15000, RHC20000

SERVICE DEPARTMENT: (724) 746-1100

INSTRUCTION MANUAL

Contents

GENERAL SAFETY INFORMATION

...................................  2

RECEIVING, STORING, MOVING, UNPACKING

.................

2

1.0 DESCRIPTION

..............................................................  3

2.0 INSTALLATION

.............................................................  4

2.1 Location ..................................................................  4
2.2 Position in the compressed air system ...................  4
2.3 Mounting .................................................................  4
2.4 Piping ......................................................................  4
2.5 Electrical .................................................................  4
2.6 Air-Cooled Models ..................................................  5
2.7 Compressor tiedown nuts -

7 1/2 and 10 horsepower units only .......................  5

3.0 OPERATION

..................................................................  6

3.1 Start-up and Shut down Procedures ......................  6
3.2 Operational Sequence ............................................  8
3.3 Fault Conditions ...................................................... 10
3.4 Lights and Gauges ................................................. 10
3.5 Operational Check Points ....................................... 10

4.0 MAINTENANCE

............................................................ 11

4.1 Separator/Filter Sleeve Replacement ..................... 11
4.2 Air-Cooled Condenser - Special Instructions ......... 12
4.3 Water-Cooled Condenser -  Special Instructions ... 12

Cooling Water Requirements ................................. 15

4.4 Condensate Drains - Pneumatically Operated ....... 16
4.5 Condensate Drains - Electrically Operated ............ 17

TROUBLE SHOOTING

......................................................... 18

WARRANTY

......................................................................... 20

Summary of Contents for RHC Series

Page 1: ...sed air system 4 2 3 Mounting 4 2 4 Piping 4 2 5 Electrical 4 2 6 Air Cooled Models 5 2 7 Compressor tiedown nuts 7 1 2 and 10 horsepower units only 5 3 0 OPERATION 6 3 1 Start up and Shut down Proced...

Page 2: ...When a shipment has been delivered to you in apparent good order but concealed damage is found upon unpacking notify the carrier immediately and insist on his agent inspecting the shipment Fifteen day...

Page 3: ...rature no more water vapor will condense into troublesome liquid In addition the air is filtered of all solid particles three microns and larger Clean dry compressed air leaving the dryer minimizes ma...

Page 4: ...y hole in electrical enclosure If optional disconnect supplied use entry hole in disconnect enclosure 2 0 Installation 2 1 Location A A moderately heated well ventilated area is the best location for...

Page 5: ...sure that voltage to unit is as marked on unit nameplate and on condensing unit baseplate E Air Cooled models remote condensers wire condenser to terminals in dryer electrical enclosure identified on...

Page 6: ...ENERGIZED POWER ON LIGHT ILLUMINATED TWENTY FOUR 24 HOURS BEFORE START UP OF THE REFRIGERATION COMPRESSOR 1 After dryer has been energized at least twenty four 24 hours pull Master switch to on positi...

Page 7: ...ic drains F5 shift F1 Sensor calibration low pressure cutout setting password required F6 shift F2 English or metric unit selection F7 shift F3 Refrigerant low pressure cutout override F8 shift F4 Ele...

Page 8: ...mpressor Solid State Motor SSMP 2MTR Protector Open 2nd Compressor Motor Starter Protector Open MTR STARTER 1MTR Motor Starter Protector Open 2nd Compressor MTR STARTER 2MTR Low oil pressure OIL PRESS...

Page 9: ...9 Typical Wiring Schematic...

Page 10: ...INLET AIR TEMP Optional Indicates inlet air tempera ture is greater than 120 F 49 C 5 LOW EVAP AIR TEMP Optional Indicates air tempera ture in evaporator is below the set point 6 DRAIN LEVEL HIGH Opti...

Page 11: ...ld detergent using a long handled brush or a clean rag attached to a rod Manifold face must be free of dirt and grease to ensure proper O ring seal between top cap and manifold 6 Remove nut 3 and cap...

Page 12: ...on System Check system pressure after unit has been OFF for one 1 hour Com pare this pressure with the refrigeration pressure at ambient temperature They should be the same If system pressure is high...

Page 13: ...scharge valve Check to see that it is fully open 2 Low or high water temperatures at the condenser outlet The condenser is regulated by a pressure actuated water regulating valve supplied by the facto...

Page 14: ...after flushing and wiping further cleaning is desirable The color of this coating varies with water conditions but roughness indicates cleaning tools should be used A set of recommended cleaning tool...

Page 15: ...5 9 3 195 200 34 8 15 1 20 1 1 4 166 160 30 8 9 8 206 880 36 9 18 6 25 1 1 2 213 440 39 5 11 4 278 620 49 7 20 0 30 1 1 2 247 340 45 8 16 6 306 680 54 7 26 0 35 2 1 2 315 820 58 4 11 9 395 460 70 5 15...

Page 16: ...ts kit Reassemble float arm assembly to valve stem assembly using new pivot pin and retainer clip from repair parts kit f Remove valve sleeve 5 from valve stem assembly and replace valve disc 4 with n...

Page 17: ...s positioned in open area of seal ring retainer For 506 series models make sure rod on top of float assembly fits into hole in seal ring retainer as shown in Detail C n Before reassembling shell make...

Page 18: ...efrigerant 4 Water cooled units A Insufficient water flow thru condenser 1 Water regulating valve not adjusted Adjust water regulating valve 2 Dirty water strainer Clean water strainer 3 Water lines t...

Page 19: ...nsor bulb for looseness and correct location 5 Piping vibration Support pipes as required check pipe connections 6 Hissing insufficient refrigerant flow thru Reclaim refrigerant replace strainer expan...

Page 20: ...turer Normal maintenance items requiring routine replacement are not warranted Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid Products repaired o...

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