Gaggia PLATINUM VOGUE Technical & Service Manual Download

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Emissione

Luglio 2007

REV.00

TECHNICAL SERVICE

MANUAL

Summary of Contents for PLATINUM VOGUE

Page 1: ...Emissione Luglio 2007 REV 00 TECHNICAL SERVICE MANUAL...

Page 2: ...ce personnel rev 00 5 4 Problems Causes Remedies rev 00 6 Operating logic rev 00 6 1 Resetting coffee grounds drawer rev 00 6 2 Water reserve rev 00 6 3 Motorized tank rev 00 6 4 Prima water rev 00 6...

Page 3: ...SECTION 1 INTRODUCTION REV 00 TALEA Section 01 REV00 August 06...

Page 4: ...ring in liquids and on surfaces 1 set of pliers for Oetiker clamps 1 pincer 1 CC A Vdc tester 1 3 Safety warnings Before starting operations on the machine consult the relative instruction booklet Obs...

Page 5: ...round option 24x2 display Ring selector S B S Cup warmer Motorized tank Milk adapter Rapid Steam Pre ground option 10x2 display Ring selector S B S Milk adapter Rapid Steam Pre ground option Height ad...

Page 6: ...EVENT S B S Rapid Steam TALEA ODEA Cap 01 REV00 Luglio 07 3 3...

Page 7: ...SECTION 2 TECHNICAL DATA REV 00 TALEA Section 02 REV00 August 06...

Page 8: ...rocating piston type with thermal cutout at 100 C 48 W 230V 50 Hz Type EX5 approx 13 15 bars Pressure relief valve Opening at approx 18 20 bars Water lter In tank Coffee grinder DC motor with ceramic...

Page 9: ...on 02 REV00 August 06 4 4 Internal components Pump Static eliminator Turbine Heater Coffee grinder Power board CPU Card Motorized tank stepper motor Solenoid pilot...

Page 10: ...Ideas with Passion SECTION 3 BRIEF INSTRUCTIONS REV 00 TALEA Section 03 REV00 August 06...

Page 11: ...ings to set some water functions Cup warmer to set cut warmer functions To set current time Beverage settings Espresso Coffee Long coffee Go back Go back to menu Beverage settings menu To set general...

Page 12: ...to vary the following settings The amount of coffee dispensed 1 square approx 15 ml The amount of water added 1 square approx 15 ml Coffee temperature Pre brewing of coffee To select coffee aroma At t...

Page 13: ...s necessary F Clean and grease the brew group Monthly or every 500 coffees H Descaling As instructed J Clean drip tray Weekly K Clean coffee circuit Weekly Descaling Hardness Water hardness Descaling...

Page 14: ...Ideas with Passion SECTION 4 DIAGRAMS REV 00 TALEA Section 04 REV00 August 06...

Page 15: ...CK BLACK BLACK BLACK YELLOW BLACK RED BLACK GREEN BLACK BLACK BLACK BLACK WHITE WHITE BLACK RED GREEN BLUE DISPLAY RED RED Y G Y G Y G Y G Y G BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLA...

Page 16: ...UE BLACK BLUE YELLOW GREEN YELLOW GREEN YELLOW BLUE Y G BLUE BLUE BLUE BLACK BLACK Y G Y G Y G BLACK BLACK BLACK BLACK BLACK BLACK YELLOW BLUE BLUE WHITE YELLOW BLACK WHITE BLACK BLACK BLACK BLACK BLA...

Page 17: ...CK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WHITE BLACK BLACK BLACK BLACK BLACK YELLOW WHITE RED BLACK GREEN BLACK RED GREEN BLUE BLACK BLACK BLACK BLACK BLACK BLACK RED RED B...

Page 18: ...TE YELLOW BLACK BLACK BLUE BLUE YELLOW GREEN Y G BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK...

Page 19: ...e Reinforced silicon hose Reinforced silicon hose Reinforced silicon hose STEAM WATER DISPENSE 1300W heater WATER DRAINED TO DRIP TRAY Water drain connector Water steam valve Water drain connector WAT...

Page 20: ...tor moves the brew group to the work position By pressing bu stop once the gearmotor stops the brew group t 2 Heating unit Next boiler_temp C 79 8 Cup heater Boiler Level T2 heating unit At this level...

Page 21: ...e moving tray key_up indicates the state of the capacitive sensor that lowers the moving tray Holding and pressing cup_lift moves the cup lift up to the uppermost position Holding and pressing cup_dow...

Page 22: ...If the knob state is not in the water steam milk island position the message shows below will appear on the display t 8 Steam out Next Boiler_temp C Open knob to water steam Start open knob to water...

Page 23: ...ng it clockwise to move to the next level and anticlockwise to go back a level Test MO oo mm ss DLv 1 01 10 FT 50HZ STEAM WATER COFFEE MENU Level M1 The state of the microswitch is shown at this level...

Page 24: ...key pump Aroma key varies grinding aroma Menu key solenoid valve Coffee key coffee grinder pulses COFFEE GRINDER TEST Coffee bean container sensor must be excited When the appropriate key is pressed t...

Page 25: ...l you can check cup lift function Press the aroma key to move the cup lift down to its lowermost position Press the menu key to raise the cup lift to its uppermost position Level M6 LCD contrast You c...

Page 26: ...To select either water or steam Press and hold for 6 seconds to reset descaling alarm When off indicates that the machine is ready to release steam When on indicates that the machine is ready to disp...

Page 27: ...cates that grounds drawer needs emptying Descaling LED 60 litres Slow blinking Indicates that descaling manual is required Coffee grounds drawer and descaling LEDs Blinking alternately Max brew group...

Page 28: ...ghts up and stays on Coffee grounds drawer lights up and stays on POSITION POTENTIOMETER ACTION CHECK Press Coffee heater Press Unit down Press Set aroma default 90 100 110 pulses Unit down microswitc...

Page 29: ...ghts up and stays on Turbine sensor during pump function blinks turb freq Water tank sensor lights up and stays on Coffee grounds drawer lights up and stays on Special functions mode The Special Funct...

Page 30: ...croswitch lights up and stays on POSITION POTENTIOMETER ACTION CHECK Press No action Press No action Brew group missing microswitch lights up and stays on Drawer missing microswitch lights up and stay...

Page 31: ...MA PULSES MILD STRENGTH MEDIUM STRENGTH STRONG STRENGTH 54 60 66 59 65 71 63 70 77 68 75 82 72 80 88 77 85 93 81 90 99 86 95 104 90 100 110 95 105 115 99 110 121 104 115 126 108 120 132 113 125 137 11...

Page 32: ...ges Press the menu key to exit sub menus Level M1 Product Counters The following counters are shown at this level 1 1 Total Products 1 2 Total number of espressos 1 3 Total ml of espresso 1 4 Total nu...

Page 33: ...RKING Home position microswitch activated while moving to work position 04 TORQUE_FAULT_RWD Maximum force exceeded returning to home position TIMEOUT_RWD Maximum time exceeded returning to rest positi...

Page 34: ...ters for each different beverage are shown at this level these parameters can be modi ed by opening each item using the coffee key and selecting with the touch ring 4 1 Espresso Settings 4 1 1 Product...

Page 35: ...ious sensor errors Water heater sensors shorted or in open circuit 14 15 All models Various temperature errors Heater temperatures out of control 16 All models Both microswitches activated on brew gro...

Page 36: ...he appliance is switched off the mes sage is not reset Close side door Close service door Fill water tank Fill tank Empty drip tray below brew group Empty drip tray Insert milk container Insert contai...

Page 37: ...SECTION 6 OPERATING LOGIC REV 00 TALEA Section 06 REV00 August 06...

Page 38: ...sensor registers the presence of water in the water tank Otherwise the appliance displays the ll water tank message and will not dispense the beverage The beverage will be dispensed in full or in part...

Page 39: ...mechanical by means of a stepper motor 1 in 24V DC controlled by two capacitive pushbuttons 2 located at the front of the tray The two microswitches 3 are for the limit switch and operation can be che...

Page 40: ...ic is as follows If the aqua prima function is enabled the electronics perform a pulse count of the turbine recording one pulse every 2 revolutions If the aqua prima function is disabled the electroni...

Page 41: ...ng the cream quality constant Function With the SBS valve in the open position coffee is accumulated in the membrane valve due to a low back pressure of the SBS valve Consequently the membrane valve n...

Page 42: ...m and minimum positions The difference in dispensing speed is approx 2 5 times greater and therefore VERY obvious Knob MAX position Knob MED position Knob MIN position Rapid coffee delivery Good coffe...

Page 43: ...osi tion sensor After water has been dispensed the solenoid pilot opens to the discharge side as soon as the sensor is disengaged Immediately after steam has been dispensed the solenoid pilot opens to...

Page 44: ...from appliance Steam outfeed Carafe present LED Anchor pin between Milk Island and appliance Unscrew bolts indicated to dissassemble 2 1 3 4 5 6 7 8 9 Cappucinatore cover Cappucinatore valve cover Ve...

Page 45: ...Ideas with Passion SECTION 7 COMPONENT ASSEMBLY AND DISASSEMBLY REV 00 TALEA Section 07 REV00 August 06...

Page 46: ...t and lift the upper cover Disconnet the cups warmer where included the ground wire cable and the coffee top container sensor In order to dismantle the distributor completely extract the regulation st...

Page 47: ...anel so that it can move Unnhook the anterior riser by unblocking firstly the two lower hooks and then the upper ones see photo paying attention to not break the riser s hooks After having removed the...

Page 48: ...e and at the bottom see Fig 3 pulling towards you at the same time see Fig 4 2 11 TALEA Section 07 REV00 August 06 1 4 2 3 To remove the right side loosen the screws as indicated To remove the left si...

Page 49: ...g 1 Loosen the screws as indicated and turn the front piece upwards to get to the card Fig 2 Take off the small clamp Fig 3 Disconnect all connectors and loosen the screws as indicated 3 2 1 Power boa...

Page 50: ...ric motor A with gears B and C for transmission and timing of the brew group The drip tray present reed switch sensor D Brew group present microswitch E Microswitch F brew group at Home posi tion Micr...

Page 51: ...tion 07 REV00 August 06 7 5 Pump Take the pump out from the rub ber support guides Withdraw the faston connec tors as indicated 2 1 Pull out the adapter Take off the oetiker clamp as indicated and pul...

Page 52: ...ws as indi cated A B C Take off the oetiker clamp A pull out the reinforced ex ible hose loosen screw B and withdraw the drain pipe C from the solenoid pilot Loosen the screws on the relief valve asse...

Page 53: ...nector HEATER SOLENOID PILOT Figure 2 shows the assembly position of the clamp on the plastic solenoid pilot connectors Solenoid pilot Use suitable pliers to tighten the clamp Ensure correct tightenin...

Page 54: ...1 TALEA Section 07 REV00 August 06 Loosen the screws on the cover and lift it off being careful to withdraw damper A A Unclamp and remove the con nector inserted in the card When re tting the motor as...

Page 55: ...pling On the lower burr keep the increment pin as indicated locked in position and proceed as shown in the gure above When re tting the upper grinder sup port take care to reposition the mark as shown...

Page 56: ...tting grinding run two grinding cycles and check the resulting gran ules and dose Repeat if further adjustment is required TALEA Section 07 REV00 August 06 A To adjust the coffee grinder in addition t...

Page 57: ...11 TALEA Section 07 REV00 August 06 Loosen the two screws to release the electric motor with worm gear To withdraw the stop A use pliers to grip the tabs securing the lifting system to the base and pu...

Page 58: ...Ideas with Passion SECTION 8 SERVICE SCHEDULE REV 00 TALEA Section 08 REV00 August 06...

Page 59: ...cumentation exp drawing Heater pin o ring S S S Dirty scale leaks Brew group P P P Dirty hygiene See documentation exp drawing Cappuccinatore P P P Dirty hygiene See documentation exp drawing Coffee g...

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