Fein WSG11-125R Repair Instructions Download

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Schleifen

Repair instructions

Applies to:

WSG 11-125R (C); WSG 11-125RT (C); WSG 11-150R (C);
WSG 11-150RT (C); WSG 15-125PR (C); WSG 15-125PRT (C);
WSG 17-125PR (C); WSG 17-125PRT (C); WSG 17-150PR (C);
WSG 17-150PRT (C); WSG 17-70INOX R (C); WSG 17-70INOX RT (C)

Summary of Contents for WSG11-125R

Page 1: ...ir instructions Applies to WSG 11 125R C WSG 11 125RT C WSG 11 150R C WSG 11 150RT C WSG 15 125PR C WSG 15 125PRT C WSG 17 125PR C WSG 17 125PRT C WSG 17 150PR C WSG 17 150PRT C WSG 17 70INOX R C WSG...

Page 2: ...assembly 13 8 1 Removing the handle 13 8 2 Removing the housing 15 8 2 1 Removing the electronics 15 8 2 2 Removing the carbon brushes 17 8 2 3 Removing the gearbox housing 18 8 3 Removing the motor 2...

Page 3: ...uch as copying and circulation 9 3 Fitting the housing 39 9 3 1 Fitting the gearbox housing 39 9 3 2 Positioning the carbon brushes 41 9 3 3 Fitting the switch 44 9 3 4 Positioning the electronics 45...

Page 4: ...lation 1 Models described These repair instructions describe how to repair the following models Model Material number WSG 11 125R C 7 222 44 WSG 11 125RT C 7 222 45 WSG 11 150R C 7 222 46 WSG 11 150RT...

Page 5: ...ctronic information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and aux...

Page 6: ...ulation 3 Symbols used Refers to measures for avoiding the risk of injuries Refers to information or instructions that should be followed Non observance can result in damage or malfunctions Read the o...

Page 7: ...observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment and Prod...

Page 8: ...or injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its environmen...

Page 9: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions that may...

Page 10: ...hammer Torx T15 T20 Punch 6 mm diameter Arbor press Ball bearing support 19 mm 26 mm Sleeve 35 mm inner diameter 19 mm outer diameter 14 mm inner diameter 42 mm outer diameter 30 mm inner diameter 20...

Page 11: ...lications FEIN retains all rights of disposal such as copying and circulation 6 3 Lubricants and auxiliary substances required WSG 11 125R C WSG 11 125RT C WSG 15 125PR C WSG 15 125PRT C WSG 17 125PR...

Page 12: ..._CSSM Version 1 0 29 01 2020 Page 12 of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test and...

Page 13: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation 8 Disassembly 8 1 Removing the handle Tools Torx T15 PH2 cross head screwdriver 1 Unscrew the six screws...

Page 14: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 1 Removing the handle 6 Open the terminals 1 and remove the cables 7 Remove the swi...

Page 15: ...y FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 Removing the housing 8 2 1 Removing the electronics Tools Torx T15 PH2...

Page 16: ...of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 1 Removing the electronics 2 Simultaneously...

Page 17: ...as copying and circulation 8 2 2 Removing the carbon brushes Steps that must be completed Removing the cover Tools Torx T15 Long nosed pliers Assembly aid 1 Unscrew the screw 1 2 Remove the cover 2 3...

Page 18: ...FEIN retains all rights of disposal such as copying and circulation 8 2 3 Removing the gearbox housing Steps that must be completed Removing the cover Removing the switch Removing the carbon brushes...

Page 19: ...0 29 01 2020 Page 19 of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 3 Removing the gearbox...

Page 20: ...cations FEIN retains all rights of disposal such as copying and circulation 8 3 Removing the motor 8 3 1 Removing the stator Steps that must be completed Removing the cover Removing the switch Removin...

Page 21: ...C SC_CSSM Version 1 0 29 01 2020 Page 21 of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 1...

Page 22: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 3 2 Removing the armature Steps that must be completed Removing the cover Removing the swi...

Page 23: ...ion 8 3 3 Disassembling the armature Steps that must be completed Removing the cover Removing the switch Removing the carbon brushes Removing the gearbox housing Removing the armature Tools Punch 6 mm...

Page 24: ...s of disposal such as copying and circulation 8 3 3 Disassembling the armature 3 Remove the magnet 1 INFORMATION The plastic sleeve is included in the following machine types WSG 12 WSG 17 INFORMATION...

Page 25: ...ions FEIN retains all rights of disposal such as copying and circulation 8 4 Removing the gearbox 8 4 1 Removing the bearing plate Tools Torx T20 1 Remove the sealing ring 1 INFORMATION The sealing ri...

Page 26: ...ch as copying and circulation 8 4 2 Disassembling the bearing plate Steps that must be completed Removing the bearing plate Tools Punch 12 mm diameter Torx T15 Arbor press Sleeve 35 mm inner diameter...

Page 27: ...2020 Page 27 of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 2 Disassembling the bearing pl...

Page 28: ...FEIN retains all rights of disposal such as copying and circulation 8 4 3 Disassembling the gearbox housing Steps that must be completed Removing the cover Removing the switch Removing the carbon bru...

Page 29: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 3 Disassembling the gearbox housing 3 Remove the spiral spring 1 4 Remove the sealing ring 2...

Page 30: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 Assembly 9 1 Fitting the gearbox 9 1 1 Assembling the gearbox housing 1 Insert the spiral sp...

Page 31: ...cations FEIN retains all rights of disposal such as copying and circulation 9 1 2 Assembling the bearing plate Tools Arbor press Sleeve 15 mm inner diameter 27 mm outer diameter 15 mm inner diameter 2...

Page 32: ...ications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Assembling the bearing plate 4 Press in the shaft 1 5 Position the disc 2 6 Press in the gearwheel 3 7 Coat the seali...

Page 33: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Positioning the bearing plate Steps that must be completed Fitting the gearbox housing Asse...

Page 34: ...n 9 2 Fitting the motor 9 2 1 Assembling the armature Tools Torx T20 1 Position the plate 1 2 Press on the grooved ball bearing 2 3 Press on the bevel pinion 3 4 Press on the grooved ball bearing 4 5...

Page 35: ...ust be completed Fitting the gearbox housing Assembling the bearing plate Positioning the bearing plate Assembling the armature 1 Press in the armature 1 INFORMATION The plate must lie in the recess o...

Page 36: ...ications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator Tools Arbor press Pressure piece Sleeve 26 mm inner diameter 40 mm outer diameter 1 Position the s...

Page 37: ...53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator 2 Position the sleeve 1 I...

Page 38: ...020 Page 38 of 53 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator 3 Press in...

Page 39: ...l rights of disposal such as copying and circulation 9 3 Fitting the housing 9 3 1 Fitting the gearbox housing Steps that must be completed Fitting the gearbox housing Assembling the bearing plate Too...

Page 40: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator 6 Position the lever 1 7 Screw in the screw 2 2 15 Nm INFORMATION The screw 2 is a...

Page 41: ...the carbon brushes Steps that must be completed Fitting the gearbox housing Assembling the bearing plate Positioning the bearing plate Assembling the armature Fitting the armature Fitting the stator F...

Page 42: ...y rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Positioning the carbon brushes 5 Position the cables 1 6 Connect the cable 2 7 Position the carbon brush...

Page 43: ...d by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 2 Positioning the carbon brushes 9 Position the cover 1 10 Screw in...

Page 44: ...tch Steps that must be completed Fitting the gearbox housing Assembling the bearing plate Positioning the bearing plate Assembling the armature Fitting the armature Fitting the stator Fitting the gear...

Page 45: ...4 Positioning the electronics Steps that must be completed Fitting the gearbox housing Assembling the bearing plate Positioning the bearing plate Assembling the armature Fitting the armature Fitting t...

Page 46: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 4 Positioning the electronics 4 Open the two terminals 1 and connect the cables INFOR...

Page 47: ...ins all rights of disposal such as copying and circulation 9 4 Fitting the handle 9 4 1 WSG 11 110 V 230 V WSG 15 120 V 230 V WSG 17 120 V 230 V Tools Torx T15 Assembly aid 1 Connect the cables 1 2 Po...

Page 48: ...ts applications FEIN retains all rights of disposal such as copying and circulation 9 4 1 WSG 11 110 V 230 V WSG 15 120 V 230 V WSG 17 120 V 230 V 7 Position the choke 1 8 Position the handle half she...

Page 49: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 WSG 11 120 V Tools Torx T15 Assembly aid 1 Position the handle half shell 1 2 Position the switch 2...

Page 50: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 WSG 11 120 V 5 Position the terminal 1 6 Position the cables 2 7 Position the c...

Page 51: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 4 2 WSG 11 120 V 10 Position the handle half shell 1 11 Screw in the...

Page 52: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 9 5 Setting gearbox clearance 1 Perform a test run 2 Check gearbox clearance by turning the shaft 1 3...

Page 53: ...retains all rights of disposal such as copying and circulation 10 Inspection following repairs Always Visual inspection Speed check Insert tool Testing e g demo material 1 87 20 198 00 0 Mains operate...

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Fein WSG11-125R, Repair Instructions

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