Fein KBU 35 PQ Repair Instructions Download

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Metal core drilling

Repair instructions

Applies to:

KBU 35 PQ; KBU 35 PQW; JMU 137 PQW

Summary of Contents for KBU 35 PQ

Page 1: ...Metal core drilling Repair instructions Applies to KBU 35 PQ KBU 35 PQW JMU 137 PQW...

Page 2: ...g the carbon brushes 14 8 2 Disassembling the drill jig 15 8 2 1 Removing the container 15 8 2 2 Removing the electronics 16 8 2 3 Removing the drill motor 17 8 2 4 Removing the magnetic foot 19 8 2 5...

Page 3: ...Fitting the holder 54 9 2 Fitting the motor housing 58 9 2 1 Fitting the armature 58 9 2 2 Fitting the drill motor electronics 61 9 2 3 Fitting the stator 62 9 2 4 Fitting the connecting piece 63 9 2...

Page 4: ...C SC_CSSM Version 1 0 11 02 2019 Page 4 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Ins...

Page 5: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 1 Models described These repair instructions describe how to repair th...

Page 6: ...onic information system Specific test specifications and measured values Up to date test data for all devices can be found in the FEIN electronic information system Special tools lubricants and auxili...

Page 7: ...3 Symbols used Refers to measures for avoiding the risk of injuries Caution Crushing hazard Refers to information or instructions that should be followed Non observance can result in damage or malfun...

Page 8: ...t be observed The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations are to be observed during commissioning The German Equipment and...

Page 9: ...r minor injuries This may also be used as a warning against material damage Please note Indicates a potentially harmful situation If this situation is not avoided the product or an object in its envir...

Page 10: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 5 3 Information Indicates notes that provide information or instructions th...

Page 11: ...set Circlip pliers Plastic hammer Arbor press Long nosed pliers Combination pliers Socket wrench 7 mm Sleeve 5 mm inner diameter 16 mm outer diameter 13 mm inner diameter 26 mm outer diameter 7 mm in...

Page 12: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 6 2 Special tools Assembly aid 6 41 22 121 01 0 Drawing off socket cap 6 41 04 150 00 0 Chu...

Page 13: ...C SC_CSSM Version 1 0 11 02 2019 Page 13 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 7 Test...

Page 14: ...applications FEIN retains all rights of disposal such as copying and circulation 8 Removal 8 1 Removing the carbon brushes Tools Torx T15 Assembly aid 1 Unscrew the screw 1 2 Remove the cover 2 3 Lif...

Page 15: ...applications FEIN retains all rights of disposal such as copying and circulation 8 2 Disassembling the drill jig 8 2 1 Removing the container 1 Remove the container 1 2 Remove the hose 2 from the hose...

Page 16: ...disposal such as copying and circulation 8 2 2 Removing the electronics Tools Torx T20 T15 1 Unscrew the four screws 1 2 Remove the cover 2 3 Unscrew the two screws 3 4 Remove all of the cables 5 Open...

Page 17: ...8 2 3 Removing the drill motor Steps that must be completed Removing the electronics Tools PH2 cross tip screwdriver 1 Unscrew the fillister head screw 1 2 Remove the protective hose 2 3 Unscrew the...

Page 18: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 3 Removing the drill motor 4 Lift the drill motor 1...

Page 19: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 4 Removing the magnetic foot Steps that must be completed Removing the ele...

Page 20: ...l rights of disposal such as copying and circulation 8 2 5 Removing the magnetic foot Steps that must be completed Removing the electronics Removing the magnetic foot Tools Torx T10 Socket head wrench...

Page 21: ...hts applications FEIN retains all rights of disposal such as copying and circulation 8 2 5 Removing the magnetic foot 5 Remove the sealing ring 1 6 Place the magnet on a steel plate 7 Unscrew the set...

Page 22: ...of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 6 Removing the sealing ring Steps that must...

Page 23: ...hts of disposal such as copying and circulation 8 2 7 Removing the guide Steps that must be completed Removing the electronics Removing the drill motor Tools Socket head wrench 4 mm 2 5 mm 3 mm PH2 cr...

Page 24: ...24 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 7 Removing the guide 6 Unscrew the screw...

Page 25: ...88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 2 7 Removing the guide 9 Unscrew the twelve scr...

Page 26: ...s all rights of disposal such as copying and circulation 8 2 8 Removing the spider Steps that must be completed Removing the electronics Removing the drill motor Removing the guide Tools Circlip plier...

Page 27: ...retains all rights of disposal such as copying and circulation 8 2 9 Removing the spider Steps that must be completed Removing the electronics Removing the drill motor Removing the guide Removing the...

Page 28: ...etains all rights of disposal such as copying and circulation 8 3 Removing the network cable Steps that must be completed Removing the electronics Tools Torx T20 1 Unscrew the screw 1 2 Remove the cov...

Page 29: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 Removing the motor housing 8 4 1 Removing the control panel Tools Torx T20 1...

Page 30: ...2 2019 Page 30 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 1 Removing the control panel...

Page 31: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 2 Removing the gearbox housing Steps that must be completed Removing the electronics Rem...

Page 32: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 3 Removing the intermediate gearbox Steps that must be completed Removing the carbon brushes...

Page 33: ...disposal such as copying and circulation 8 4 4 Removing the housing Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing the gearbox hous...

Page 34: ...disposal such as copying and circulation 8 4 5 Removing the connecting piece Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing the gea...

Page 35: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 6 Removing the stator Steps that must be completed Removing the carbon brushes Removing the electronics R...

Page 36: ...s FEIN retains all rights of disposal such as copying and circulation 8 4 7 Removing the drill motor electronics Steps that must be completed Removing the carbon brushes Removing the electronics Remov...

Page 37: ...ll rights of disposal such as copying and circulation 8 4 8 Removing the armature Steps that must be completed Removing the carbon brushes Removing the electronics Removing the drill motor Removing th...

Page 38: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 4 8 Removing the armature 3 Remove the sealing ring 1 4 Remove the grooved ball bearing 2 togethe...

Page 39: ...FEIN retains all rights of disposal such as copying and circulation 8 5 Removing the gearbox housing 8 5 1 Removing the holder Tools Circlip pliers 1 Remove the circlip 1 2 Remove the sleeve 2 CAUTIO...

Page 40: ...0 11 02 2019 Page 40 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder...

Page 41: ...Page 41 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder 6 Remove the...

Page 42: ...02 2019 Page 42 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 1 Removing the holder 9 Re...

Page 43: ...the gearbox parts Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Tools Drawing off socket cap Chuck cone 24 mm Combination pliers Circlip p...

Page 44: ...11 02 2019 Page 44 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 8 5 2 Removing the gearbox...

Page 45: ...al such as copying and circulation 8 5 3 Removing the gear wheels Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Removing the gearbox parts...

Page 46: ...FEIN retains all rights of disposal such as copying and circulation 8 5 4 Removing the shaft Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing...

Page 47: ...ights of disposal such as copying and circulation 8 5 5 Removing the shaft Steps that must be completed Removing the electronics Removing the drill motor Removing the gearbox housing Removing the hold...

Page 48: ...rights applications FEIN retains all rights of disposal such as copying and circulation 9 Fitting 9 1 Fitting the gearbox housing 9 1 1 Fitting the shaft Tools Arbor press Sleeve 26 mm inner diameter...

Page 49: ...EIN retains all rights of disposal such as copying and circulation 9 1 2 Positioning the shaft Steps that must be completed Fitting the shaft Tools 7 mm socket wrench Arbor press Circlip pliers 1 Fit...

Page 50: ...M Version 1 0 11 02 2019 Page 50 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 2 Position...

Page 51: ...lications FEIN retains all rights of disposal such as copying and circulation 9 1 3 Fitting the gear wheels Tools Arbor press Sleeve 17 mm inner diameter 25 mm outer diameter Sleeve 16 mm inner diamet...

Page 52: ...copying and circulation 9 1 4 Fitting the gearbox parts Steps that must be completed Fitting the shaft Positioning the shaft Fitting the gear wheels Tools Circlip pliers Arbor press Sleeve 10 mm inne...

Page 53: ...d by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 4 Fitting the gearbox parts 6 Fit the grooved ball bearing 1 1 Posi...

Page 54: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder Steps that must be completed Fitting the shaft Positioning the s...

Page 55: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 3 Position the disc 1 4 Fit the circl...

Page 56: ...0 11 02 2019 Page 56 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 7...

Page 57: ...Page 57 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 1 5 Fitting the holder 9 Position the...

Page 58: ...s all rights of disposal such as copying and circulation 9 2 Fitting the motor housing 9 2 1 Fitting the armature Tools Arbor press Sleeve 13 mm inner diameter 26 mm outer diameter Sleeve 7 mm inner d...

Page 59: ...l rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting the armature 5 Apply a layer of grease to...

Page 60: ...Version 1 0 11 02 2019 Page 60 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting t...

Page 61: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 2 Fitting the drill motor electronics 1 Position...

Page 62: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 3 Fitting the stator Steps that must be completed Fitting the drill motor electronics 1 Connect the c...

Page 63: ...sal such as copying and circulation 9 2 4 Fitting the connecting piece Steps that must be completed Fitting the drill motor electronics Fitting the stator 1 Position the connecting piece 1 2 Lay the t...

Page 64: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 2 5 Fitting the housing Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitt...

Page 65: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 6 Fitting the intermediate gearbox Steps that must be completed Fitting the drill motor ele...

Page 66: ...retains all rights of disposal such as copying and circulation 9 2 7 Fitting the gearbox housing Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the connect...

Page 67: ...EIN retains all rights of disposal such as copying and circulation 9 2 8 Fitting the control panel Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the conne...

Page 68: ...9 Page 68 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 2 1 Fitting the armature 5 Position...

Page 69: ...s of disposal such as copying and circulation 9 3 Assembling the drill jig 9 3 1 Fitting the spider Tools Socket head wrench 5 mm 1 Screw in the three handles 1 2 Position the scale 2 INFORMATION Note...

Page 70: ...FEIN retains all rights of disposal such as copying and circulation 9 3 2 Positioning the spider Steps that must be completed Fitting the spider Tools Arbor press Sleeve 26 mm inner diameter 30 mm ou...

Page 71: ...ghts applications FEIN retains all rights of disposal such as copying and circulation 9 3 3 Fitting the guide Tools Socket head wrench 2 5 mm 3 mm 4 mm Torx T10 PH2 cross tip screwdriver 1 Place the p...

Page 72: ...all rights of disposal such as copying and circulation 9 3 3 Fitting the guide 4 Position the guide strip 1 and press it onto the housing 5 Insert the six cylinder head screws 6 Position the six set...

Page 73: ...rculation 9 3 3 Fitting the guide 9 Screw in the flat headed screw 1 1 2 Nm 0 15 Nm 10 Position the gear rack 2 INFORMATION Note the position of the flat headed screw 1 11 Screw in the screw 3 3 0 Nm...

Page 74: ...2019 Page 74 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 4 Fitting the sealing ring 1 G...

Page 75: ...as copying and circulation 9 3 5 Fitting the magnetic foot Tools Assembly aid M5x30 screw M5 nut Socket head wrench 5 mm Torx T10 1 Place the magnet on a steel plate 2 Screw in the screw 1 3 Tighten t...

Page 76: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 5 Fitting the magnetic foot 6 Remove the assembly aid 7 Screw in the set screw...

Page 77: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 5 Fitting the magnetic foot 11 Coat the contact surface 1 with grease 12 Place the sensor in the...

Page 78: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 6 Positioning the magnetic foot Steps that must be completed Fitting the magnetic fo...

Page 79: ...IN retains all rights of disposal such as copying and circulation 9 3 7 Fitting the drill motor Steps that must be completed Fitting the guide Tools Socket head wrench 4 mm 1 Place the pressure piece...

Page 80: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 7 Fitting the drill motor Tools PH2 cross tip screwdriver 1 Screw...

Page 81: ...d circulation 9 3 8 Fitting the electronics Steps that must be completed Fitting the network cable Tools Torx T15 T20 1 Position the electronics 1 2 Screw in the three screws 2 0 9 Nm 0 15 Nm 3 Positi...

Page 82: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 9 3 9 Fitting the container Steps that must be completed Fitting the guide Fitt...

Page 83: ...ions FEIN retains all rights of disposal such as copying and circulation 9 4 Fitting the network cable Tools Torx T20 1 Position the protective hose 1 2 Position the cable 2 3 Position the cable clamp...

Page 84: ...9 5 Fitting the carbon brushes Steps that must be completed Fitting the drill motor electronics Fitting the stator Fitting the connecting piece Fitting the housing Fitting the intermediate gearbox Too...

Page 85: ...circulation 9 6 Setting the guide Tools Torque wrench with hexagon socket fixture 2 5 mm Socket head wrench 2 5 mm 2 x plastic hammer 1 Move the drill motor 1 into the upper position 2 Tighten the top...

Page 86: ...tains all rights of disposal such as copying and circulation 9 6 Setting the guide 4 Move the drill motor 1 into the upper position 5 Tighten the bottom two set screws 2 1 4 Nm INFORMATION Note the se...

Page 87: ...ing the guide hard 1 hammer the play out of the guide strip INFORMATION Note the procedure Tap on the side opposite the set screws Position the plastic hammer at the height of the set screws If the gu...

Page 88: ...C SC_CSSM Version 1 0 11 02 2019 Page 88 of 88 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation 10 Ins...

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Fein KBU 35 PQ, Repair Instructions

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