NUMBER
GS-20-0454
TYPE
APPLICATION SPECIFICATION
TITLE
PAGE
REVISION
OCTIS PLUG KIT ASSEMBLY
– HYBRID, SIGNAL & POWER
1 of 30
D
AUTHORIZED BY
DATE
Stalin Alosius
2019-09-12
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
Form E-3334
Rev F
TABLE OF CONTENTS
Section
Page no.
1.
OCTIS
PLUG KIT ASSEMBLY - USER INSTRUCTION
……………………………………………………. 3
1.1.
Hybrid - Signal & Power (Combo) connector interface (Crimped type) ..................................... 3
1.2.
Signal Metral HDXS connector interface Crimped type) .............................................................. 4
1.3.
2 position Power - Pwr Profile connector interface Crimped type) ........................................... 5
1.4 2 position Power - Pwr Profile connector interface (Screw type)
…………………………………6
1.5 3 position Power - Pwr Profile connector interface (Screw type)
…………………………………7
2.
OBJECTIVE ............................................................................................................................................... 8
3.
SCOPE ...................................................................................................................................................... 8
4.
GENERAL ................................................................................................................................................. 8
5.
DRAWINGS AND APPLICABLE DOCUMENTS ...................................................................................... 8
6.
APPLICATION REQUIREMENTS ............................................................................................................ 8
7.
RECOMMENDED WIRE SIZES AND INSULATIONS.............................................................................. 8
7.1.
Wire insulation materials ............................................................................................................... 8
7.2.
Maximum insulation diameters and wire sizes ............................................................................ 9
7.2.1
Signal Contact ................................................................................................................................. 9
7.2.2 Power Contact ................................................................................................................................. 9
7.2.3 Crimp on Wire (Power Contact) .................................................................................................. 10
8.
ACCEPTABLE WIRE TERMINATION .................................................................................................... 11
8.1.
Termination requirements, visual ............................................................................................... 11
8.1.1 Wire Location ................................................................................................................................ 11
8.1.2 Wire Depth ..................................................................................................................................... 12
8.1.3 Strain Relief ................................................................................................................................... 13
8.1.4 IDC Terminal Damage .................................................................................................................. 13
8.1.5 Wire Damage ................................................................................................................................. 13
8.2. Tool setup and destructive inspection techniques ................................................................... 13
8.2.1 Wire Removal ................................................................................................................................ 13
8.2.2 IDC Terminal Damage .................................................................................................................. 13
8.2.3 Acceptable Metallic Contact ........................................................................................................ 13
9.
APPLICATION TOOLING ....................................................................................................................... 14
10.
APPLICATION PROCEDURES .............................................................................................................. 15
10.1.
Cable preparation for Power Profile Contact .............................................................................. 15
10.2.
Cable preparation for Signal Contact .......................................................................................... 18
PDS: Rev :D
STATUS:Released
Printed: Sep 18, 2019
