Fass STK-5500 Installation Manual Download | Manualshive

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STK-5500

INSTALLATION MANUAL

ACCESSORY:

Suction Tube Kit

“SUMP”

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Summary of Contents for STK-5500

Page 1: ...STK 5500 INSTALLATION MANUAL ACCESSORY Suction Tube Kit SUMP...

Page 2: ...est Quality we have become known for Not only is our product su perior but customer satisfaction is 1 at FASS It is our goal to provide the best ser vice possible Our confidence is evident in the prod...

Page 3: ...ake into consideration your vehicles accessories i e empty fuel tank be fore beginning installation of this product 4 For best results in accuracy and efficiency due to training communication and our...

Page 4: ...2 OR 223 BHN 1001 LW 1001 1 2 Plug DT 1002 Set Screw SB 5500 SP 5500 OR 350Viton OR 340Viton SC 5500 SHCS14Z015Z 10 1 4 20 x 1 1 2 PL 1001 PL 1004 Nylon Washer 11107655 10 SSSCP1420112 4 1 4 20x1 1 2...

Page 5: ...iations Press in on the 2 blue tabs and pull off the black fuel connector The blue tabs will stay on the factory ports 1 Pull up on the locking tab either blue or yellow 2 Push in slightly on the conn...

Page 6: ...ring nut Note Mark the location of the fuel sending unit in relation the top of the fuel tank fro re installation FORD applications will be spring loaded hold the unit down while removing ring to prev...

Page 7: ...sump B Using the center point drill a small hole to drain the remaining fuel Rec ommend having a container large enough to retain the remain fuel Allow fuel to drain completely C Drill out a 2 3 4 ho...

Page 8: ...our guide drill out the remaining 8 holes with a 1 4 drill bit Then remove the sump and drill out the 2 smaller temporary holes used for holding the sump with the 1 4 drill bit H De burr holes and rem...

Page 9: ...bridge Position DT 1002 about 1 8 to 3 16 approximately 2 quarters from the surface of the sump With the DT 1002 in proper position tighten down the 2 set screws M Remove the SC 5500 sump clamp from t...

Page 10: ...remove the outer basket A Remove non essential features from the center of the fuel basket Some of the photo s are of a different application refer to the photos that resemble your application This st...

Page 11: ...en you mark drill points You may remove the draw tube only D De burr and clean holes as necessary C When drilling through plastic use a gentle touch and let the tool do the work Do not press hard Dril...

Page 12: ...s for 3 8 fuel line into the BHF 1002 ports labeled S and R Torque to 20 ft lbs DO NOT USE THREAD TAPE ON PL 1004 FITTING IS EQUIPPED WITH THREAD SEALANT B Place the lock ring nut back on the tank and...

Page 13: ...F Place the OR 223 over the BHF assembly Then place the assembly into drilled hole Remember to place the BHF assembly so that the fuel line to be connected to the PL fitting will not be pinched or in...

Page 14: ...tion clamp and the SB 5500 using the 8 32 x 1 2 BHCS Properly torque D As seen in photo screw in allen bolts into SC 5500 s sump clamp These are used for alignment and will be removed later A Attach t...

Page 15: ...nstall the inner and outer O rings to the sump K Plug the suction hole using the 1 2 plug L Make sure there are no restrictions in the FL 1007 I Using the 1 4 20 x 1 1 2 SHCS s install sump over align...

Page 16: ...e BHF assembly If returning fuel to the BHF assembly attach the FASS fuel return line to the R port of the BHF assembly NOTE Hose clamps are not recommended for push lock fittings They will hold up to...

Page 17: ...l fuel tank Torque hanger bolts to factory specifications If need be cover the return line with spare tubing or similar to protect fuel line from rubbing on the trimmed fiberglass shell Route FASS fue...

Page 18: ...Sump Template...

Page 19: ...NOTES...

Page 20: ...NOTES...

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