Fancom LUMINA 16 Installation Manual Download

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Summary of Contents for LUMINA 16

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Page 2: ...ed by Fancom For the latest information about product installation and operation please contact the customer service dept and or the technical service dept of the Fancom company concerned In spite of the care taken when compiling this manual if you should discover any errors please inform Fancom B V in writing Fancom B V PO Box 7131 5980 AC Panningen the Netherlands Copyright 2016 Fancom B V Panni...

Page 3: ...llation menu 20 4 2 Overview installation process 20 4 3 Connections and addresses 20 5 System 21 5 1 System 21 5 2 SD Card Menu 23 5 3 Application 24 5 4 Communication 24 5 5 IO Test 26 6 House setup 27 6 1 House setup 27 7 Installer 33 7 1 Ventilation 33 7 2 Heating cooling and humidification 42 7 3 Clocks 44 7 4 Registration 47 7 5 Inside climate 48 7 6 Outside climate 49 7 7 Stir fans 50 8 Ext...

Page 4: ...tents ii 11 Technical specifications 57 11 2 Interior control computer 59 11 3 FDP45 59 11 4 IOB 12 60 11 5 FDP45 60 11 6 FDP45 61 11 7 FDP45 61 11 8 Connection FNet and I O net 62 12 Appendix EG declaration of compliance 63 ...

Page 5: ...ers in the Fancom F2000 line Always read the safety instructions and warnings carefully before using the control computer Always keep this manual close to the Lumina 16 The following symbols are used in this manual Tips and suggestions Note providing recommendations and additional information Warning indicating damage to the product if you do not follow procedures carefully Warning indicating dang...

Page 6: ...ent can be controlled and managed from a central location This requires the F Central FarmManager software package and a communication module The screens in the control computers are also used in F Central FarmManager This means you can start working immediately ...

Page 7: ...with mechanical ventilation The fans used with specific ventilation percentages are indicated in the combi table The control computer supports both natural ventilation and mechanical ventilation The principle here is to control the climate using natural ventilation and to only activate mechanical ventilation if necessary The ventilation is controlled based on the house temperature The purpose is t...

Page 8: ... the curtain then switches the fans off The control computer controls how far the curtains open based on the minimum natural inlet settings Transition Natural ventilation Power Tunnel ventilation 2 If the temperature continues to rise the control computer switches over to mechanical ventilation when the air inlet is fully opened curtain opened to maximum and the temperature rises above Natural sto...

Page 9: ...losed Closing until the inlet position is equal to the setting Minimum Natural Opening until the inlet position is equal to the setting Maximum Natural Control speed Natural Slow 120 sec Moderate 60 sec Fast 30 sec Example Setpoint Natural is 20 5 C Hysteresis is 0 2 If the measured house temperature is between 20 3 C and 20 7 C the inlet positions will not be corrected Inlets will be closed if th...

Page 10: ... controlled by the control computer Controllable fans can be controlled by the control computer via the I O net or via an analog output 0 10V As well as the standard controllable fans up to maximum three extra controllable fans can be controlled The extra controllable fans can be controlled directly via an analog output or the I O net value A in the combi table or via a relay value R in the combi ...

Page 11: ...0 m3 Power phase Exhaust Inlets Ctrl Mod Control lable Extra Relays Inlet Tun Press Pa Cap m3 h 1 2 3 1 2 3 4 5 6 7 8 9 10 M1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 22 250 M2 20 100 0 0 0 0 0 0 0 0 0 0 0 0 0 20 0 20 25000 M3 21 25 0 0 0 1 0 0 0 0 0 0 0 0 0 21 0 20 26250 M4 36 100 0 0 0 1 0 0 0 0 0 0 0 0 0 36 0 20 45000 M5 37 25 0 0 0 1 1 0 0 0 0 0 0 0 0 37 0 18 46250 M6 52 100 0 0 0 1 1 0 0 0 0 0 0 0 0...

Page 12: ...ol computer will only activate the fans when the next position has been reached With falling ventilation the control computer will only deactivate the fans when the lower position has been reached Example Taking ventilation positions from the combi table The required ventilation level on a certain day is 21 The control computer uses the settings at position M3 Controllable fans and the extra contr...

Page 13: ...t Tun Press Pa Cap m3 h 1 2 3 1 2 3 4 5 6 7 8 9 10 T1 2 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 50 25 0 120000 T2 1 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 50 0 140000 T3 1 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 75 0 160000 T4 1 0 0 0 0 0 1 1 1 1 1 1 1 1 1 0 0 100 0 180000 T5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Modulating control can be used to control the ventilation level in percentages of a cycle time The control com...

Page 14: ...uter determines the ventilation between two positions and controls the modulating fans using this Example Taking ventilation positions from the combi table Required ventilation level 30 This value is precisely between positions M3 and M4 The control computer uses the following fans Both fans are controlled on for 75 of the set cycle time midway between M3 and M4 If the ventilation level increases ...

Page 15: ...llows Example modulating control with fixed ON time Cycle time 10 minutes Modulate below 30 Control value ventilation 15 If the control value ventilation is lower than 30 the control computer will use modulating ventilation The controllable part will be active for half of the cycle time of 10 minutes with a ventilation level of 30 This means an ON time of 5 minutes and an OFF time of 5 minutes The...

Page 16: ...se It is better to divide the house into zones and link certain temperature sensors to the heater for this zone Separate setpoint heating Usually one setpoint house temperature is used for ventilation and heating The heating can also be given a separate setpoint the so called extra temperature The extra temperature must be entered in the curve This may be necessary if floor heating is controlled b...

Page 17: ...ating is continuously on if the temperature of the heating control is lower than Setpoint hysteresis The heating is continuously off if the temperature is equal to or higher than the Setpoint Heating is modulating on if the temperature is in the Hysteresis The control computer calculates the modulation time based on the Repeat time Example Time modulating heating control Inside Hysteresis the cont...

Page 18: ...o control a cooling unit Enter to which analog inputs the temperature sensor s have been connected and to which relay the cooling has been assigned Also enter the type of relay control ON OFF or MODULATING The type of control depends on the chosen cooling system With evaporative cooling you can use the Max RH limit with evaporative cooling This influence is explained in the user s manual The contr...

Page 19: ... The humidity control can only activate if a humidity setpoint has been set Enter to which relay the humidity control has been assigned Also enter the type of relay control ON OFF or MODULATING See also Settings humidity The control computer has two types of humidity control 1 ON OFF control Humidifying activates as soon as humidity in the house drops below Setpoint humidity hysteresis Humidity de...

Page 20: ...r is adjusted The effect of the HumiTemp correction is controlled by the next settings The age factor tells how the HumiTemp should adapt in relation to the age of animals This means there is a link to the minimum ventilation EARLY 5 means that even at young animals the HumiTemp will react strongly When this factor is NORMAL 10 the reaction is a more gradually and this impact is slowly with the fa...

Page 21: ... temperature is lower than setpoint house temperature This means the heating will activate earlier and the difference between the actual and required house temperature will be smaller The control computer regularly checks the house temperature If this is below the setpoint house temperature the offset heating will be gradually lowered At the same time it increases the Offset start ventilation This...

Page 22: ...age pipes etc Never mount the Lumina 16 in a humid and or dusty room and certainly not in the room where the animals are present Mount the Lumina 16 at such a height that you can control the Lumina 16 easily eye level and square on a solid backing The swivels should be positioned at the bottom Mount the Lumina 16 as follows 1 Mark the screw holes by using the drilling template taking into account ...

Page 23: ...ry of moisture dust and or aggressive gasses Check that the mains voltage and frequency for which this computer is suitable correspond to the mains voltage and frequency on site Be sure that the Lumina 16 is properly grounded When using metal cable trays grounding at one point of the tray is recommended The Lumina 16 should be possible to shut down with a double pole switch Connect the Lumina 16 t...

Page 24: ...entilation heating cooling and humidification 4 Clocks registration and external alarms Settings of the clocks input for external registration and outside climate 5 External alarms Setting of external alarms The control computer has various inputs and outputs to connect external equipment The inputs and outputs consist of digital inputs DI digital outputs DO analog inputs AI and analog outputs AO ...

Page 25: ...er name Setting of the name of the control computer Computer number Setting of the sequence number of the control computer in the network Language Setting of the program language S2S MasterSlave Master Slave setting If the control computer is included in a network only one control computer in the network must be set as MASTER Set all the other control computers as SLAVE ...

Page 26: ...umbers Enter code 1111 to deactivate the password protection When the correct password has been entered all user screens can be accessed The system will request the password again if the controller is not used for a few minutes Change password EditMode Setting of a password to protect advanced user settings from use by non authorised users The password must contain four numbers Enter code 1111 to ...

Page 27: ...haring animal data The house section number is additional to the computer number The set data and the operating program in the control computer can be transferred to an SD card This data can be copied back onto the control computer from the SD card This must only be performed by an authorised installer except when backups are made Place the SD card in the SD holder on the FUNC CPU SYSTEM SD Card M...

Page 28: ...the control computer Select the required file using the en keys on the alpha numeric keyboard Confirm using the ENTER key Update HI Update HI HI Human Interface loads an operating system type HIN for the keyboard and the screen from the SD card onto the control computer Select the required file using the en keys on the alpha numeric keyboard Confirm using the ENTER key The application menu contain...

Page 29: ...ing if the settings of the customer must be run in Simulation Mode If no IO net modules are connected the control computer doesn t give alarms during the Simulation Mode FNet is the Fancom Network Several control computers can be linked via this network FNet is also used to operate the connected control computers from a PC SYSTEM COMMUNICATION tab page FNet Reset counters Setting used to reset all...

Page 30: ...ata to zero simultaneously Use the Input I and Output O test menu to set the control computer to test the communication channels In the IO test menu inputs can be readout and outputs controlled at system level SYSTEM IO TEST The functions in the IO test menu stop all the control actions of the control computer Only use this to quickly test IO functions This function may only be used by qualified p...

Page 31: ...f RH measurement is used If RH measurement is used the RH influence on heating cooling and ventilation can be used Humidification Setting indicating if humidity control is used This can only be used in combination with RH measurement CO2 NH3 Measur Setting indicating if CO2 carbon dioxide or NH3 ammonia measurement is used If CO2 or NH3 measurement is used its influence on ventilation can be used ...

Page 32: ... Power part Setting indicating if the controllable part of the ventilation control consists of linear controllable fans LINEAIR or linear controllable fans with extra fans LINEAR E or modulating on off fans RELAY Analog extra additional Setting indicating the number of analog linear controllable groups that you want to activate as extra fans in the controllable part only if LINEAR LINEAR E has bee...

Page 33: ...combi table Number of relays Setting indicating the number of relays you want to use for the extra fans HOUSE SETUP tab page Clocks Registration Setting indicating if registration inputs are used Use clocks Setting indicating if clocks are used Light clock Setting indicating if light clocks are used Light relay Setting indicating if light relays are used Light control Setting indicating if light c...

Page 34: ...ontrol computer will also calculate the feed and water amounts based on the number of set up animals Ventilation standard Setting used to determine how the minimum ventilation standard is entered As a percentage irrespective of the number of animals Per animal m3 h animal Per kilo animal weight m3 h kg Time link light Setting indicating if clocks are to be linked to other clocks Apply light scheme...

Page 35: ...average house temperature Tiny Small Average Large Huge Max Correctie Setting of the allowed maximum compensation above the average house temperature Tiny Small Average Large Huge HumiTemp Readout of the HumiTemp valve average house temperature correction by different RH Net effective temperature Setting indicating if the net effective temperature is to be used Bodytemperature Setting of the anima...

Page 36: ...ase the correction when the actual house temperature has been below the setpoint house temperature for an uninterrupted period of 2 hours If the actual house temperature briefly comes above the setpoint house temperature the Delay will be reset The wait time also applies to the decrease of the corrections The control computer will only decrease the correction when the actual house temperature has ...

Page 37: ...ese positions must be assigned This prevents ventilation being completely switched off if the user temporarily switches off natural ventilation The screens for the power tunnel are explained below The same screen explanation applies to the Tunnel phase INSTALLER VENTILATION COMBI POWER TUNNEL POWER tab page Exhaust Position Setting of the ventilation percentage at which fans should activate deacti...

Page 38: ...page Inlet Position Setting of the ventilation percentage at which fans should activate deactivate and air inlets open close The ventilation percentages must increase from the lowest to the highest position The combi positions are also used for natural ventilation Inlet Setting of the required inlet positions Natural Setting of the required positions of natural ventilation this position is not use...

Page 39: ...e ventilation position the lower the required pressure Enter 0 to deactivate pressure control Cap m3 h Setting of the ventilation capacity m3 hour for all positions used If ventilation is used in m3 hour animal always fill in this column INSTALLER VENTILATION COMBI POWER TUNNEL TUNNEL tab page Exhaust Position Setting of the temperature whereby the tunnel fan is active Instead of the ventilation p...

Page 40: ...e speed of progression to the next or previous position in the combi table Choose from SLOW MODERATE FAST Select SLOW if the transitions follow too quickly in succession If it takes too long before the control computer proceeds to another position select FAST Delay Power Tunnel Setting of the delay for transition from Power to Tunnel position During the set time the control computer will not chang...

Page 41: ...t the lee side of the house If the wind comes from this direction positions under wind side the ventilation control may be influenced Modulating Setting indicating the required modulation type NONE OPTIMAL FIXED TIME Modulating NONE Do not use modulating fans Modulating OPTIMAL Modulate under Setting of the ventilation percentage below which the control computer will apply modulating control to th...

Page 42: ... reliable fan control below this level Modulating control can be used below this level Cycle time Setting of the duration of a cycle ON plus OFF period Calc ON OFF Time Readout of the actual ON OFF time INSTALLER VENTILATION SETTINGS tab page Vortex Description Readout of the name of the function Output address Setting of the analog output address Analog type Setting indicating the analog control ...

Page 43: ...e curtain at the side of house where the fans are placed must be closed during mechanical ventilation CLOSED UNTIL close until a certain combi step from this step the inlet will follow the combi table During nat vent Setting indicating if the extra inlets have to be open or closed during natural ventilation CLOSED close normal setting FOLLOW NAT if this air inlet must follow the natural curtain e ...

Page 44: ... During nat vent Setting indicating if the extra inlets have to be open or closed during natural ventilation CLOSED close normal setting FOLLOW NAT if this air inlet must follow the natural curtain e g tunnel curtains which also have to open during natural ventilation Pre run time Setting of the time in which the air inlets go to the required position before the fans activate Position wind side Se...

Page 45: ...lets have to be open or closed during natural ventilation CLOSED close normal setting FOLLOW NAT if this air inlet must follow the natural curtain e g tunnel curtains which also have to open during natural ventilation Pre run time Setting of the time in which the air inlets go to the required position before the fans activate Modulate link Setting indicating if these air inlets are to be included ...

Page 46: ... Output address Setting of the analog output address choice LINEAR or relay output address choice RELAY Relay type Setting of the type of relay control ON OFF or MODULATING Analog type Setting indicating the analog control type Precontrol Setting indicating if the heat demand should be transmitted to a central boiler control precontrol INSTALLER HUMIDIFICATION Description Setting of the name of th...

Page 47: ...of the heating control type LINEAR or RELAY Output address Setting for the analog output address choice LINEAR or relay output choice RELAY Relay type Setting of the type of relay control ON OFF or MODULATING Evaporative cooling Setting indicating if evaporative cooling is used YES or NO P band Setting of the P band Cooling active from Setting of the time the cooling is active Min Max ontime Setti...

Page 48: ...e function Time clock type Setting indicating how the user can use the clock ON OFF User enters on off times ON DURATION User enters time and duration of activation Time clock relay Setting for the analog output address choice LINEAR or relay output choice RELAY Relay type Setting of the passive not controlled relay status N O normally open if it makes no contact N C normally closed if it makes co...

Page 49: ... of the way in which light is controlled This option is only available if light measurement YES has been selected at light clocks LUX If you want to control the light using a light sensor select LUX The light clock will adjust the light intensity to the measured light intensity PERC If the lighting is not to be controlled using the connected sensor select PERC The data from the light sensor will o...

Page 50: ...me and duration of activation Registration via Setting of the registration input used to measure the amount of feed Time clock relay Setting for the analog output address choice LINEAR or relay output choice RELAY Relay type Setting of the passive not controlled relay status N O normally open if it makes no contact N C normally closed if it makes contact The water clock controls the water supply i...

Page 51: ...the form of pulse values counts or contact The control computer adds up the number of counts or measures the active time and converts the time into a measured amount INSTALLER REGISTRATION Description Setting of the name of the function Input Addr Setting of the address of the digital input Reg Input Setting the type of measurement MANUALLY Enables you to enter the amount of today manually SLOW PU...

Page 52: ... control computer requires input from several sensors to determine the climate in the house INSTALLER INSIDE CLIMATE Temp inputs Setting of the analog temperature inputs If the H option behind the address of the input is selected half house brooding is activated for this section Pressure input Setting the address of the analog input Block pressure influence Setting to block the pressure influence ...

Page 53: ...COMM Only enter the address of the input if INT is selected Address Setting the address of the analog input Measurement wind Setting if the control computer carries out outside measurement concerned itself INT or via the communication network COMM Only enter the address of the input if INT is selected Input wind speed Setting of the address of the digital input Type wind measure Setting of the typ...

Page 54: ...unction Temp inputs Setting the addresses of the analog inputs If the temperature sensors have not been assigned the control computer will use the house temperature Output address Setting of the analog output address Relay type Setting of the type of relay control ON OFF or MODULATING ...

Page 55: ...Input type Setting of the passive not controlled input status N O CONTACT normally open if it makes no contact N C CONTACT normally closed if it makes contact iPRODUCTS to receive alarms from an intelligent module via I O net In this case only the first part hardware address of the input address is significant The last part sequence number is irrelevant and may be left zero Alarm type Setting of h...

Page 56: ...es of the last 2 minutes In addition to the alarm relay the control computer has an extra relay to connect to the fire alarm installation FAI In case of a fire alarm this FAI relay then initiates additional actions such as closing fire doors turning on sprinklers or turning off ventilators To activate the thermo differential the relay for the thermo differential must be assigned EXTERN ALARM tab p...

Page 57: ...Lumina 16 Basic principle thermo differential 53 Reset Button for resetting the thermo differential alarms ...

Page 58: ...ple fan at 40 The sections below explain the setting possibilities per type or input or output The address of the chosen connection must be entered at various places in the system settings An input or output address consists of two parts separated by a decimal point NN MM The first part NN is the hardware address For connections to the internal hardware IOB NN 0 For connection to an external help ...

Page 59: ...ts have the following settings Input address The address of the analog input Type Setting of the type of measurement being carried out NONE LEVEL COUNT FREQ DSR feedback Analog outputs have the following settings Output address The address of the output Channel type Shows the type of analog output Channel function Setting of the type of analog control 0 10V 10 0V Correction factor Factor to determ...

Page 60: ...f the control voltage of the analog output Digital outputs have the following settings Output address The address of the output Channel type Shows the type of relay being used NONE ON OFF MODULATING OPEN O CLOSE LINKED Channel function Setting of the type of digital control DIRECT HEATING COOLING Hysteresis With an on off control this is the switch difference of the relay control With a modulating...

Page 61: ...resistance 570 12 analog inputs AI Type selectable through jumpers Resistance or voltage Resistance Temperature range sensor type S 7 50 C to 110 C 58 F to 230 F Accuracy 25 C to 100 C 32 F to 140 F 0 2 C 0 4 F Measuring range for position feedback 0 20k Voltage Measuring range input resistance 100k 0 10Vdc Accuracy 15mVdc 8 Digital inputs DI Open contact voltage 12Vdc Low level 1 0Vdc Application...

Page 62: ...Fail Make contact Position feedback motor Potentiometer 4K7 20 Outputs Relay 2x 1 phase 230Vac max 4A 3 phase 400Vac max 4A Limit switches Limit switches Contact voltage free 30Vac 60Vdc min 1A Manual control Rotary switch close 0 aut 0 open control I O addresses IMS I O address 02 03 04 Power supply Mains voltage 90Vac 264Vac Mains frequency 50 60Hz Maximum power consumption 45VA Internal power 2...

Page 63: ...620 200mm 17 x24 x8 Weight unpacked 8 0kg 18lb Ambient climate Operating temperature range 0 C to 40 C 32 F to 104 F Storage temperature range 10 C to 50 C 14 F to 122 F Relative humidity 95 uncondensed 1 Touch screen 2 HI mainboard 3 iMSCM 16 4 LED strip 5 IOB 12 I O 6 FDP 45 power supply 7 IMS 3x 8 RM 2x ...

Page 64: ...Lumina 16 Technical specifications 60 AI type Type analog input Voltage measurement U Resistance measurement R AO 6 Analog outputs AI 12 Analog inputs DI 8 Digital inputs DO 2 8 digital outputs ...

Page 65: ...Lumina 16 Technical specifications 61 ...

Page 66: ...tor Example Setting the I O net terminal resistor 1 One control computer connected to two I 0 network modules using one I O net The control computer is located between the two I O network modules This does not require a terminal resistor Both I O network modules are at the end of the network These must be terminated Example Setting the I O net terminal resistor 2 One control computer connected to ...

Page 67: ...Place Panningen the Netherlands Hereby declares that Lumina 16 Satisfies the conditions of 1 The Low Voltage Directive 2014 35 EU according to EN 61010 2 the EMC Guideline directive 2014 30 EU Emission and immunity according to NEN EN IEC 61326 Place Panningen Date 01 11 2016 Paul Smits Managing Director ...

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