F CL45A Instruction Manual Download

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Instruction manual

F CL45A GABION TOOL

WARNING

Before operating the pneumatic tool for CL45

Gabion Rings all operators must study this

manual to understand and follow the safety

warnings and instructions.

Keep these instructions with the tool for future

reference. If you have any questions, contact your

distributor.

Summary of Contents for CL45A

Page 1: ...erating the pneumatic tool for CL45 Gabion Rings all operators must study this manual to understand and follow the safety warnings and instructions Keep these instructions with the tool for future reference If you have any questions contact your distributor ...

Page 2: ...ructions 4 Lubrication and maintenance 5 Loading 6 Operating 7 Cleaning 8 Jam clearing 9 Trouble shooting 10 Clinchers replacement 17 Blades replacement 18 Piston O ring replacement 20 Valve O ring replacement 22 Pusher spring replacement 25 Index ...

Page 3: ...24 inch 20 01 inch 14 75 lbs Min max operating pressure 6 8 bar 87 120 psi Fastener type BECK CL45 Gabion Ring Magazine capacity 100 PCS Vibration Value is below the declaration limit UNI ISO TS 8662 11 set by UNI EN ISO 12100 1 2 Actuation Loading Side Loading Tool Specifications ...

Page 4: ...ect the tool from the air supply before clearingjams servicing adjusting and when not using the tool 6 Do not pull the trigger when carrying or holding the tool Never carry the tool by the hose or pull the hose to move the tool 7 At the workplace always wear protective equipment such as safety glasses hearing protection and head protection 8 Do not use a check valve or any other fitting which allo...

Page 5: ...orrect mode of connection to the air supply system which will increase the efficiency and the lifetime of the tool It is recommended to use an automatic oiler to provide oil circulation and increase the efficiency and lifetime of the tool Check the oil level daily Besides the oiler also the use of a filter is recommended This removes liquid impurities which can cause rust or wear to internal parts...

Page 6: ...her back and hang it on feeder arm Insert a strip of appropriate Gabion CL45 rings from the backside into the magazine Move the rings to the front Put the pusher back on the magazine and position it against the end of the ring strip Loading ...

Page 7: ...the clinching area Never point the tool towards a person Never engage in horseplay Always handle the tool with care Never pull the trigger unless the tool is in position Load a strip of fasteners following the loading instructions Connect the air supply The first time the tool is operated no ring will come out The first operation serves to move the first ring in position between the clinchers From...

Page 8: ... by a spark and cause the tool to explode This may result in death or serious injury 1 Disconnect the tool from the air supply 2 Remove tar buildup with kerosene fuel oil or diesel fuel Do not allow solvent to get into the cylinder Damage may occur Dry off completely before use Cleaning DANGER ...

Page 9: ...Disconnect the air supply Unload the tool completely No fasteners may remain in the magazine Clear the jamming ring by using a manual plier Jam clearing ...

Page 10: ...rottle valve A not adjusted properly Verify pressure 1 Check air pressure 2 Replace air supply hose 3 See manual 4 Adjust throttle valve A Wrong clinchers used 184206 184207 Verify and replace clinchers if necessary 184206 184207 Worn clinchers 184206 184207 or worn clincher bush 092210 Verify and if necessary replace clinchers 184206 184207 or clincher bush 092210 Worn rollers 348056 Replace roll...

Page 11: ...er Tip of clinchers broken Replace clinchers Mismatching clinchers Important clinchers should always be replaced in pairs Verify and replace clinchers Defective rings 1 Points not equal 2 Ring not symmetrical 3 Cut off burrs Send ring sample to tool supplier for test Helix in clinchers worn so it does not properly guide the ring point into the rotating helix of the opposite clincher Replace clinch...

Page 12: ...95 3 tightly against the end of the side plate 294248 and against the clinchers 184206 184207 Replace slot plate 294247 Feeder blade 186630 1 1 Wrong feeder blade too short 2 Modified by customer 3 Worn 1 Verify and eventually replace feeder blade 2 Do not modify parts 3 Replace feeder blade Wrong or worn side plate 294248 Replace side plate 294248 Defective rings 1 Burrs 2 Twisted 3 Not symmetric...

Page 13: ...lect magazine 170230 1 itself 4 Worn magazine shoe 520015 5 Loose or lost magazine screw 666132 properly Magazine 170230 1 1 Replace magazine 170230 1 2 Replace magazine shoe 520015 3 Replace magazine 170230 1 4 Replace magazine shoe 520015 5 Tighten or replace screw 666132 Spring 200371 loose Adjust spring 200371 Feeder blade 186630 1 1 Worn 2 Broken 3 Bent Feeder blade 186630 1 1 Replace feeder ...

Page 14: ...tor to be tested Wrong wire gauge Verify wire size 11 gauge 3 0mm Rings don t feed down magazine Spring 200371 too loose Spring 200371 broken Adjust spring Replace spring Magazine damaged or bent Replace magazine Defective rings 1 Burrs 2 Rings skewed on stick 3 Rings out of line on stick 4 Rings twisted 5 Rings not symmetrical 6 Rings strip flare at the ends Return sample of rings to your distrib...

Page 15: ...not symmetrical 6 Rings strip flare at the ends 7 Wrong wire gauge for model of tool Send ring samples to your distributor to be tested Snapping noise as ring is being fed from magazine Too few shims under mag azine Ring is being forced under the shoe 520015 that has bottomed out and is deflecting the magazine Replace magazine Rings of wrong wire gauge used in tool too large Verify rings Leaking w...

Page 16: ... ring The tool is designed to operate with rings manufactured within standard tolerances As can be seen in the preceding pages visibly defective rings can be the cause of many ring forming troubles Cut off Burr Flared ring in a strip Rings skewed on a strip Twisted Cut off Burr Burrs from forming Rings out of line on a strip Long hanging leg Unsymmetrical Short leg 16 ...

Page 17: ...zine Loosen Screw and nut with M5 Hex Wrench key and M17 spanner Take away screw nut washer lash spring clinchers bushings bracket and washer Replace clinchers and bushings Clinchers and bushings should be replaced only in pairs Replace Clinchers Note 17 ...

Page 18: ...gs from magazine Remove screw with M3 Hex wrench key Take away screw rear cap and packing with M5 Hex wrench key Remove screw nut washer latch spring clinchers magazine washer and latch with M5 Hex wrench key and M17 Spanner Replace Blades 18 ...

Page 19: ...Take away screw nut side plates and throttle s stem with M6 Hex wrench key and M13 Take away pin roller and blade Replace blade 19 ...

Page 20: ...move rings from magazine Remove screw Take away screw rear cap and packing with M5 Hex wrench key Remove screw nut washer latch spring clinchers magazine washer and latch with M5 Hex wrench key and M17 Spanner ReplacePiston sO Ring 20 ...

Page 21: ...t side plates and throttle s stem with M6 Hex wrench key and M13 Take away pin roller and blade Push piston rod up Take away nut with M16 Spanner and pliers Then take away piston and piston rod Replace piston s O ring 21 ...

Page 22: ...r cap and packing with M5 Hex wrench key Remove screw nut washer latch spring clinchers magazine washer and latch with M5 Hex wrench key and M17 Spanner Take away screw nut side plates and throttle s stem with M6 Hex wrench key and M13 Take away pin roller and blade Replacevalve sO ring 22 ...

Page 23: ...at screw driver Loosen and take away screw washer O ring end support O ring O ring center support and spacer with two pieces M3 Hex wrench key Replace O ring then reassemble First reassemble space and one side O ring center support O ring O ring end support washer and screw Insert parts into body Then reassemble the parts on the other side Fix all parts with two pieces M3 Hex wrench key 23 ...

Page 24: ...d rear valve s seat Connect air supply Reassemble throttle stem If leaking when not shooting then adjust the position of font valve seat If leaking when shooting then adjusting the position of rear valve s seat If no leaking then fix the two screws Reassemble deflector screw and the other parts 24 ...

Page 25: ... and nut with M5 Hex wrench key and M17 spanner Disassemble screw nut washer latch spring clinchers bushing and bracket Disassemble screw and nut with M5 Hex wrench key and M13 Spanner Remove spring pins with Φ5mm rod and hammer Replace pusher spring Replace pusherspring 25 ...

Page 26: ...FASCO S r l ViaB Buozzi2 40057 CadrianodiGranarolo BO Italy Tel 39 051 60181 Mail fasco fasco tools com Homepage www fasco tools com 26 ...

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