Ezgo MPT 1000 48V Owner'S Manual Download

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LLl

OWNER’S GUIDE

ISSUED AUGUST 2010 REVISED APRIL 2011

MPT 48V ELECTRIC POWERED VEHICLES

615581-GB

Summary of Contents for MPT 1000 48V

Page 1: ...LLl OWNER S GUIDE ISSUED AUGUST 2010 REVISED APRIL 2011 MPT 48V ELECTRIC POWERED VEHICLES 615581 GB...

Page 2: ...ce representative on servicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an author...

Page 3: ...ut notice The E Z GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of...

Page 4: ...All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze i...

Page 5: ...TLE PAGE NO SAFETY INFORMATION SECTION 1 GENERAL SPECIFICATIONS SECTION 11 INTRODUCTION SECTION 17 OPERATING PROCEDURES SECTION 25 MAINTENANCE PROCEDURES SECTION 43 REGISTRATION AND WARRANTY 65 DELCAR...

Page 6: ...iv FOREWORD Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...e 1 SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO SAFETY 3 NOTICES CAUTIONS WARNINGS AND DANGERS 3 GENERAL 4 GENERAL OPERATION 5 MAINTENANCE 5 VENTILATION 6 LABELS...

Page 8: ...Page 2 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 9: ...situa tions that could result in an unsafe condition Observe these NOTICES CAUTIONS WARNINGS and DANGERS be aware that servicing a vehicle requires mechan ical skill and a regard for conditions that c...

Page 10: ...TRICTION in connection with the use of all E Z GO products new and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571...

Page 11: ...peed on steep grades maintain adequate distance between vehicles maintain adequate distance between vehicles reduce speed in wet areas use extreme caution when approaching sharp or blind turns use ext...

Page 12: ...qualified mechanic VENTILATION Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4 Because hydro gen gas is lighter than air it will collect in...

Page 13: ...8203G01 Pb35493 G01 28203 G01 On Battery Under Seat WARNING Windshieldsdo not provide protection from golf ballsor otherflying objects EGWHL14 WARNING Keep entire body inside car 27653G01 71419G01 24...

Page 14: ...LE AS SPECIFIED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS F...

Page 15: ...BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN...

Page 16: ...MOVE DIRECTION SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO O...

Page 17: ...Owner s Guide Page 11 GENERAL SPECIFICATION TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO MPT 800 48V ELECTRIC SPECIFICATIONS 13 MPT 1000 48V ELECTRIC SPECIFICATIONS 14...

Page 18: ...Page 12 Owner s Guide GENERAL SPECIFICATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 19: ...y p o n a C h t i W t h g i e H l l a r e v O g k 0 7 4 b l 0 4 0 1 t h g i e W b r u C m c 6 6 1 n i 5 5 6 e s a B l e e h W g k 0 3 2 b l 0 0 5 y t i c a p a C d a o L d e B m c 4 9 n i 0 7 3 k c a...

Page 20: ...6 y t i c a p a C d a o L d e B m c 4 9 n i 0 7 3 k c a r T l e e h W t n o r F g k 0 5 4 b l 0 0 0 1 y t i c a p a C d a o L e l c i h e V m c 7 9 n i 0 8 3 k c a r T l e e h W r a e R m 7 6 t f 0 2...

Page 21: ...ion to all Notices Cautions Warnings and Dangers Fig 1 Vehicle Dimensions MPT 800 MPT 1000 105 3 in 267 cm Rear 38 in 97 cm Front 37 in 94 cm 35 in 89 cm 10 in 25 cm 47 in 119 cm 48 5 in 123 cm 65 5 i...

Page 22: ...y particular attention to all Notices Cautions Warnings and Dangers Page 16 Owner s Guide Fig 2 Vehicle Incline Specification and Turning Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED...

Page 23: ...f Charge Meter 19 Direction Selector 19 Accelerator Pedal 19 Brake and Park Brake 19 Horn 19 Rear View Mirror 19 Front Seats 19 Hip Restraint 20 Hour Meter 20 Grab Handles 20 Weather Enclosure 20 Glov...

Page 24: ...sories remain operational with the key switch in the OFF position ALL accessories that do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt bat tery pack A DC to D...

Page 25: ...hen unattended 4 Accelerator Pedal Unintentional movement of the accelerator pedal will release the park brake and may cause the vehicle to move which could result in severe injury or death With the k...

Page 26: ...y positioned in the event of sudden vehicle position changes 10 Hour Meter The hour meter indicates total hours of operation If the vehicle is equipped with lights the key switch has a position to ope...

Page 27: ...n sider the grade of the terrain the vehicle is on and set vehicle s park brake accordingly before switching the Run Tow Maintenance switch to the Tow Maintenance position When in the Tow Maintenance...

Page 28: ...r forward as possible distributed in such a way that its center of gravity must not be higher than height noted on label and secured Failure to follow these instruc tions may result in severe injury d...

Page 29: ...Owner s Guide Page 23 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 30: ...Page 24 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 31: ...nerative Braking 34 Pedal Up Braking 35 Terrain 35 Walk Away Feature 35 Anti Roll Back Feature 35 Anti Stall Feature 35 High Pedal Disable Feature 36 Diagnostic Mode Feature 36 Starting and Driving 36...

Page 32: ...access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoing basis In order to obtain correct components for the vehicle the manufacture date code serial...

Page 33: ...r than air it will collect in the ceiling of buildings necessitating proper ventilation Five air exchanges per hour is considered the minimum requirement Never charge a vehicle in an area that is subj...

Page 34: ...imum performance and shortest charge times place the charger in an area with adequate ventilation The charger should also be placed in an area that will be relatively free of dirt mud or dust since ac...

Page 35: ...eady GREEN the batteries are fully charged and the charger may be unplugged although not necessary The charger may be left plugged in for long peri ods of time to maintain the batteries charge level I...

Page 36: ...hing the required nominal level within the maximum time allowed SIX RED FLASHES Six flashes a pause and then again six flashes and a pause Charger Fault An internal fault has been detected If this fau...

Page 37: ...a safe speed when driving down hill Use service brake to control speed when trav eling down an incline A sudden stop or change of direction may result in loss of control To prevent loss of control do...

Page 38: ...8 kph This option is enabled when the yellow plug is installed 4 The Freedom performance option This option includes all of the driving features of the All Terrain option except that the flat ground...

Page 39: ...Tow Maintenance switch is located under the passenger side of the seat on the ESC environmental cover OPERATION With the switch in TOW MAINTENANCE STORAGE position the controller is deactivated the e...

Page 40: ...cause the motor to electrically resist the speed of the vehicle through regenerative braking If the operator attempts to override the electronic braking feature by moving the direction selector or key...

Page 41: ...eries Terrain The vehicle is designed for use on improved roads but not on public highways The vehicle may also be used on estab lished trails or open terrain that is free from stumps large rocks or h...

Page 42: ...roller can be put in diagnostic mode by the technician and the controller will report the failure mode Starting And Driving To reduce the possibility of roll back which could result in severe injury o...

Page 43: ...accelerator with right foot and release the service brake by lifting the left foot Coasting To reduce the possibility of severe injury or death from coasting at above recommended speeds limit speed w...

Page 44: ...The vehicle s top speed is sensed and regulated directly by the controller and the pedal up braking feel is milder The vehicle performance option can be determined by placing the vehicle in diagnostic...

Page 45: ...kph the electronic braking will limit speed to approximately 2 mph 3 kph and the warning beeper will sound When the acceler ator pedal is depressed the electronic braking and warning beeper will be ov...

Page 46: ...rvice brake pedal until the park brake releases Slowly depress the accelerator pedal to start the motor Release service brake when motor starts When the accelerator pedal is released the motor stops T...

Page 47: ...le control speeds should be limited to no more than the maximum speed on level ground see vehicle specification Limit speed by releasing the accelerator and applying service brake Severe damage to the...

Page 48: ...Page 42 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 49: ...ANSPORTING VEHICLE 49 Towing 49 Hauling 50 SERVICE AND MAINTENANCE 50 ROUTINE MAINTENANCE 51 Tire Inspection 51 Brakes 51 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 51 REAR AXLE 52 Checking the Lubrica...

Page 50: ...Page 44 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 51: ...res the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a commercially available vinyl rub...

Page 52: ...g a hill in an area that you are unfamiliar with Some hills are too steep to climb If you attempt to climb a hill that is too steep or if you are unable to achieve adequate trac tion do not attempt to...

Page 53: ...or death Nev er exceed the inflation pressure rating on the tire side wall To reduce the possibility of tire explosion pressurize tire with small amounts of air applied intermittently to seat beads Du...

Page 54: ...ercial tire plug Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the whee...

Page 55: ...install in cowl and secure with screws previously removed To replace the turn signal light bulb support turn signal housing from backside of cowl while removing two screws securing lens Install new bu...

Page 56: ...must be removed and the seat bottom secured When trans porting vehicle below highway speeds check for tightness of hardware and cracks in sun top at mounting points Always remove windshield when trans...

Page 57: ...owner and service technician to carefully follow the procedures recommended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle both...

Page 58: ...The wheel brakes may or may not lock Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the n...

Page 59: ...pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Putting more than three pumps of grease...

Page 60: ...re is marked on the head with 8 8 or 10 9 Unmarked hardware is Grade 2 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tig...

Page 61: ...eep receptacles free of dirt and foreign matter ACCELERATOR Check for smooth movement SERVICE BRAKE MECHANICAL BRAKES HYDRAULIC BRAKES Conduct brake performance test PARK BRAKE Check brake performance...

Page 62: ...hing with clear water Contact a physician immediately Always wear a safety shield or approved safety goggles when adding water or charging batteries Any electrolyte spills should be neutralized with a...

Page 63: ...uce the fac tors that can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 At Each Chargi...

Page 64: ...f the battery Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by...

Page 65: ...severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physician immediately Any electrolyte spills should be neutralized...

Page 66: ...of baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand or plastic spray bottle The solu tion should consist of 1 4 cup 60 ml of baki...

Page 67: ...s Inspect all wires and terminals Clean any corrosion from the battery terminals or the wire terminals with a solution of sodium bicarbonate baking soda and brush clean if required To prevent battery...

Page 68: ...Performance problems may result in a vehicle that runs slowly or in a vehicle that is unable to operate for the time required A new battery must mature before it will develop its maximum capacity Matu...

Page 69: ...ertical position at eye level and note the reading where the electrolyte meets the scale on the float 4 Add or subtract four points 004 to the reading for every 10 F 6 C the electrolyte temperature is...

Page 70: ...not reversible and will cause permanent damage to the battery In order to prevent damage the battery should be recharged A hydrometer P N 50900 G1 can be used to determine the specific gravity and th...

Page 71: ...REGISTRATION AND WARRANTY To register your vehicle go to http www ezgo com For warranty information go to http www ezgo com For Genuine E Z GO Parts Accessories contact your local E Z GO dealer or vi...

Page 72: ...Page 66 Owner s Guide REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 73: ...Page 67 Owner s Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Page 74: ...Page 68 Owner s Guide DECLARATION OF CONFORMITY...

Page 75: ...Page 69 Owner s Guide DECLARATION OF CONFORMITY...

Page 76: ...Page 70 Owner s Guide DECLARATION OF CONFORMITY Notes...

Page 77: ......

Page 78: ...Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories Department...

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