Ezgo EZGO 2001 Owner'S Manual And Service Manual Download

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STARTING MODEL YEAR: 2001

ELECTRIC POWERED

PERSONNEL CARRIERS

AND GOLF CAR

OWNER’S MANUAL

AND SERVICE GUIDE

28641-G01

English

Summary of Contents for EZGO 2001

Page 1: ...STARTING MODEL YEAR 2001 ELECTRIC POWERED PERSONNEL CARRIERS AND GOLF CAR OWNER S MANUAL AND SERVICE GUIDE 28641 G01 English...

Page 2: ...l speeds encountered on a flat surface To pre vent loss of vehicle control and possible serious injury speeds should be limited to no more than the maximum speed on level ground See vehicle specificat...

Page 3: ...n units previously sold and the information contained in this manual is subject to change without notice E Z GO Division of Textron is not liable for errors in this manual or for incidental or consequ...

Page 4: ...ries depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For win...

Page 5: ...Run Tow Maintenance Switch on PDS vehicles only 4 Fig 9 Run Tow Maintenance Switch 4 Controller Diagnostics PDS vehicles only 5 BEFORE ENTERING VEHICLE 5 OPERATING THE VEHICLE 5 Additional Warnings an...

Page 6: ...ter Purity Table 17 Cleaning Batteries 17 Fig 20 Automatic Watering Gun 18 Prolonged Storage 18 Fig 21 Preparing Acid Neutralizing Solution 18 Fig 22 Freezing Point of Electrolyte 19 Battery Installat...

Page 7: ...this manual This vehicle conforms to the current applicable standard for safety and performance requirements These vehicles are designed and manufactured for off road use They do not conform to Feder...

Page 8: ...cement parts Never use replacement parts of lesser quality Always use recommended tools Always determine that tools and procedures not specifically recommended by the manufacturer will not compromise...

Page 9: ...ges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces...

Page 10: ...Owner s Manual and Service Guide SAFETY INFORMATION Page viii Notes...

Page 11: ...ch affects capacity or safe operation or make any change not in accordance with the owner s manual without the manufacturer s prior written authori zation Where authorized modifications have been made...

Page 12: ...us experience 5 2 3 The user should include in the operators train ing program the following a instructional material provided by the manufac turer b emphasis on safety of passengers material loads ca...

Page 13: ...brakes It is advisable that all other personnel leave the elevator before a carrier is allowed to enter or exit 5 5 13 Avoid running over loose objects potholes and bumps 5 5 14 To negotiate turns red...

Page 14: ...uids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical dam age such as dents scrapes or gouges may danger ously weaken the tank and make it unsafe for...

Page 15: ...form a safety survey peri odically and as conditions warrant to their premises to identify areas where golf cars should not be operated and to identify possible hazards 5 2 1 Steep Grade In areas wher...

Page 16: ...atteries the output rate of the battery charger and the amount of time the batteries are on charge Hydrogen emissions are generally considered to be in the area of 10 to 20 cubic liters per car per ch...

Page 17: ...ensure that capacity operation warning and maintenance instruction plates tags or decals are changed accordingly 6 2 8 As required under paragraphs 6 2 6 and 6 2 7 the manufacturer shall be contacted...

Page 18: ...SAFETY INFORMATION Page xvi Owner s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Notes...

Page 19: ...nt that could cause an electrical arc Hydrogen gas is generated in the charging cycle of bat teries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will coll...

Page 20: ...l number must be provided when ordering service parts CONTROLS AND INDICATORS The controls on the vehicle consist of key light switch accelerator pedal service brake pedal parking brake pedal or handl...

Page 21: ...he front seats The brake is engaged when the handle is raised and is disengaged when the handle is parallel to the seat bottom When leaving the vehicle unattended engage the parking brake by raising t...

Page 22: ...brak ing and warning beeper will be overridden and normal vehicle operation resumes Any unusual situation sensed by the PDS system will cause a similar response The system functions in all key switch...

Page 23: ...eath resulting from loss of vehicle control the following warnings must be observed Drive the vehicle only as fast as terrain and safety considerations allow Consider the terrain traffic conditions an...

Page 24: ...vehicle starts to move Unless the hand operat ed parking brake is fully released the motor will not start The vehicle may roll slowly and an audible alarm will beep indicating that vehicle is in walk...

Page 25: ...nternal combustion engine Vehicle without PDS To prevent injury or death resulting from coasting at above recom mended speeds limit speed with service brake On steep hills it is possible for non PDS v...

Page 26: ...e with ropes chains or any device other than a factory approved tow bar Towing a disabled vehicle can be dangerous and requires extra caution Attempting to tow with devices other than an approved tow...

Page 27: ...reasing may damage grease seals Putting more than three pumps of grease in a grease fit ting could damage grease seals and cause premature bearing failure REAR AXLE The only maintenance required for t...

Page 28: ...t approximately 2 mph 3 kph indicating that the PDS system is function ing If vehicle speed continues to rise apply the service brake and have vehicle inspected by a trained mechanic TIRES Tools List...

Page 29: ...chine is anchored to floor Wear OSHA approved safety equipment when mounting demounting tires Follow all instructions and safety warnings provided by the mounting demounting machine manufacturer Wheel...

Page 30: ...E plastic bodies P N 28140 G and 28432 G Multi purpose Battery Protectant formulated to form a long term flexible non tacky dry coating that will not crack peel or flake over a wide tem perature range...

Page 31: ...trailer using ratchet tie downs HARDWARE Periodically the vehicle should be inspected for loose fasteners Fasteners should be tightened in accordance with the Torque Specifications table Ref Fig 16 o...

Page 32: ...gallons 6 liters water solution rinse with clear water Check charge condition and all connections HYDRAULIC BRAKE FLUID Check level add if required and check for leakage DOT 3 WIRING Check all wiring...

Page 33: ...h wheel bearing grease STEERING ASSEMBLY Lubricate linkage use wheel bearing grease Check bellows and pinion seal for damage or grease leakage TIE RODS LINKAGES Lubricate use wheel bearing grease REAR...

Page 34: ...of battery terminal protectant must be used with extreme care Insulate metal container to prevent can from contacting battery terminals which could result in an explosion Wrap wrenches with vinyl tap...

Page 35: ...ttery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction The wa...

Page 36: ...res the chemical reaction is faster while low temperatures cause the chemical reaction to slow down A vehicle that is stored at 90 F 32 C will lose 002 of specific gravity each day If a fully charged...

Page 37: ...ive coating Battery Charging The battery charger is designed to fully charge the bat tery set If the batteries are severely deep cycled some automatic battery chargers contain an electronic module tha...

Page 38: ...point there is nothing that can be done to salvage the battery however the individual battery should be replaced with a good battery of the same brand type and approximate age Hydrometer A hydrometer...

Page 39: ...the low reading cell s As a battery ages the specific gravity of the electrolyte will decrease at full charge This is not a reason to replace the battery providing all cells are within fifty points of...

Page 40: ...LECTRIC POWERED PERSONNEL CARRIERS GOLF CAR Owner s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warni...

Page 41: ...Page 23 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Page 42: ...ghts taillights brake lights optional turn signals BRAKES HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SU...

Page 43: ...turn signals BRAKES HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic...

Page 44: ...HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic shock absorbers STEE...

Page 45: ...AULIC Dual rear wheel hydraulic self adjusting drum brakes seat console mounted hand operated park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with...

Page 46: ...L SPECIFICATIONS Fig 27 Vehicle Dimensions 46 5 in 118 cm 122 in 310 cm 132 5 in 337 cm 134 5 in 342 cm 93 5 in 237 cm SHUTTLE 4 SHUTTLE 6 46 5 in 118 cm 122 in 310 cm 93 5 in 237 cm TE5 Lowest Cleara...

Page 47: ...S Owner s Manual and Service Guide Fig 28 Vehicle Dimensions and Incline Specifications RECOMMENDED MAX RAMP GRADE 25 or 14 MAX RECOMMENDED MAX SIDE TILT 25 or 14 MAX Front 33 5 in 85 cm Rear 38 in 97...

Page 48: ...Page 30 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Fig 29 Vehicle Turning Clearance TURNING CLEARANCE DIAMETER TE5 SHOWN 29 ft 8 8 m 94 in 240 cm 94 in 240 cm INTERSECTING AISLE CLEARANCE...

Page 49: ...ervice vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failure...

Page 50: ...ut the express permission of E Z GO Division of Textron Inc Technical Communications Department E Z GO Division of Textron Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 585...

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