EPAX ROPAX RPM 7700 VII Original Operating Manual Download

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RPM 7700 - VII

174 18

FO-09-39 V

ersion 01

Machine type

Serial no.

Year of manufacture

Operating manual no.

14641 Arminta Street • Panorama City, CA 91402 • Toll Free: 800.220.6776

Telephone: 818.994.2870 • Fax: 818.994.4032 • [email protected] • www.Epaxsystems.com

Original operating manual

Ropax

™

JUMBO MOBILE COMPACTOR

Summary of Contents for ROPAX RPM 7700 VII

Page 1: ...Serial no Year of manufacture Operating manual no 14641 Arminta Street Panorama City CA 91402 Toll Free 800 220 6776 Telephone 818 994 2870 Fax 818 994 4032 info Epaxsystems com www Epaxsystems com Or...

Page 3: ...protective devices 3 03 3 2 3 Hazards caused by electrical energy 3 05 3 2 4 Hazards caused by hydraulic energy 3 05 3 2 5 Depressurizing the machine 3 06 3 2 6 Hazards caused by misuse 3 06 3 2 7 Ma...

Page 4: ...articulate filter 6 08 7 The additional equipment 7 01 7 1 The container moving unit 7 01 7 2 Additional EMERGENCY STOP hit buttons 7 02 7 3 The flashing light during machine operation 7 02 7 4 The ce...

Page 5: ...ling with diesel fuel 13 01 13 3 Maintenance and inspection list 13 02 13 4 Checking the screw connections 13 03 13 5 Lubricating the bearing points 13 03 13 5 1 General information 13 03 13 5 2 Lubri...

Page 6: ...ctor adherence to the required technical safety regulations If required the owner user of the Epax Systems Jumbo Mobile Compactor must supplement the operating manual with instructions and regulations...

Page 7: ...s of these models The equipment and its function modes as well as the accessories are determined by the specific model and the product options as well as country specific requirements of the country o...

Page 8: ...use of the Epax Systems Jumbo Mobile Compactor is prohibited Lifting and transporting persons Lifting and transporting loads using equipment not intended for this purpose Use after improper malfuncti...

Page 9: ...sed on standard versions and may deviate Container Pendulum arm Cranked arm Engine bonnet Compaction roller Hazard area Hydraulic unit Connection hook for container additional option Maintenance doors...

Page 10: ...elease for roller operation 2 Travel path adjustment 9 Fuel display 16 Front light 3 Grease container empty 10 EMERGENCY STOP 17 Rear light 4 Windscreen wiper water 11 Multi function display for drivi...

Page 11: ...liding switch in front position driving mode active automatic parking brake deactivated lifting lowering container hook active up green button down yellow button Sliding switch in back position roller...

Page 12: ...layers from the bottom up as soon as it is inserted The continuous roller movements and constant breaking up of material structures results in an extremely high compaction rate allowing the container...

Page 13: ...system using 2 double acting cylinders and a ring mount is used for steering Vehicle frame The vehicle frame contains the electrical control system and the drive unit Hydraulic system The Epax System...

Page 14: ...r holding fixture pendulum arm lifting cylinder and compaction roller form a compaction unit Factory signs Afactory sign is permanently attached to the Jumbo Mobile Compactor on the right hand side of...

Page 15: ...d maintenance work reinstall the dismantled safety shield see engine operating manual Prior to all inspection and maintenance work always shut down the engine allow it to cool off and ensure that the...

Page 16: ...ement responsibly involved in its installation operation and service also should read and understand the most current version of the following applicable standards ANSI Standard No Z245 2 Stationary C...

Page 17: ...In addition to the padlocking place an appropriate highly visible warning tag on the disconnect lever The tag should provide a warning such as Danger do not operate equipment Person working on equipm...

Page 18: ...can result in minor injuries or damage to property This symbol signals important circumstances This symbol warns of dangerous voltage This symbol indicates that the operating personnel must have read...

Page 19: ...s timely execution of maintenance work The Jumbo Mobile Compactor may only be operated by persons aged 18 or over Only allow trained and instructed personnel to work with and on the machine The operat...

Page 20: ...contact Due to the exhaust fumes of the diesel engine it is not permitted to operate the Jumbo Mobile Compactor in closed spaces buildings Always adhere to the operating manual when towing loading and...

Page 21: ...lways adapt your driving speed to the conditions Always reduce your speed before the start of the incline never on the incline Ensure that the load faces uphill when driving on an incline or slope Ste...

Page 22: ...any faulty operating elements replaced by authorized experts After contact with live lines subject to high voltage current Do not leave the Jumbo Mobile Compactor Drive the Jumbo Mobile Compactor out...

Page 23: ...by improper use of the EMERGENCY STOP button during operation or by pushing the slide switch to roller mode during operation An abrupt stop caused by improper operation can destroy the housing seal in...

Page 24: ...ly at risk If it becomes necessary to dismantle protective devices guards check these safety devices guards immediately after completing the work Observe the regulations valid for the site Only perfor...

Page 25: ...not possible to switch on the machine see also chapter 4 3 2 The EMERGENCY STOP button If the EMERGENCY STOP buttons is pressed the machine is stopped The OFF button If the OFF button is pressed the...

Page 26: ...environmentally friendly manner Immediately notify the responsible persons in case of release of fuel into the environment Lower the roller and turn off the engine before fuelling Fire hazard diesel f...

Page 27: ...able Ensure that the engine covers and covers for the fuel and hydraulic tank are fitted and tight 4 3 1 Checks prior to entering Danger of accidents due to slipping when getting in Ensure handles and...

Page 28: ...hat the lever engages in the desired position Ensure that the driver s seat can no longer be moved after completing the adjustment 2 Weight adjustment Adjust the weight while the seat is subject to lo...

Page 29: ...mpactor is not moving You can adjust the position of the steering column lengthwise to adapt it to your individual requirements for size and posture 1 Pull the adjustment lever 2 Adjust the steering c...

Page 30: ...ctor to a position adjacent to a container as described in section 5 2 5 Push back the sliding switch on the joystick automatic parking brake is active roller mode is active press the release button a...

Page 31: ...n push the joystick backward until the desired reversal position is reached Return the joystick to its center position then press the yellow ore green button roller stops Press the travel length setti...

Page 32: ...e connections sound absorbers and engine Clean these components daily Pay particular attention to the exhaust pipe After the inspection is complete close all covers hoods and doors again How to check...

Page 33: ...obile Compactor if the Safe start interlock does not work Only start the Jumbo Mobile Compactor while sitting in the driver s seat Due to the increased viscosity in the hydraulic system and the engine...

Page 34: ...k automatic parking brake is deactivated driving mode is active Ensure that nobody is in the hazard area while driving the Jumbo Mobile The compaction roller must be completely raised during driving m...

Page 35: ...the joystick to its center position 7 When changing the driving direction slowly push the joystick to its center position Remain there for a few seconds to start driving in the opposite direction 8 W...

Page 36: ...tion as quickly as possible to prevent oil or fuel leaks Immediately use binding agent to remove any leaked oil or fuel and dispose of it in and environmentally friendly manner separate from other was...

Page 37: ...lic system and the engine circuit at temperatures under 0 C immediate acceleration can cause significant technical damage Allow the engine to idle for some time at temperatures below 0 C The lower the...

Page 38: ...on to the container side wall to prevent a collision of the compacting roller with the container side wall 2 Push back the sliding switch on the joystick automatic parking brake is active roller mode...

Page 39: ...commend first pushing the yellow button on the joystick to lower it The roller is now lowered into the container without rotating This prevents the ejection of light weight compaction material if the...

Page 40: ...or the EMERGENCY STOP button or wait for the process to stop automatically after the programmed compaction time has elapsed This running time is factory set to 15 minutes 6 Continuous filling of the c...

Page 41: ...ystick and hold it until the hydraulic cylinder moves beneath the cranked arm and lifts the roller up to thestop Only raise the roller when the pendulum arm is in a perpendicular position to prevent t...

Page 42: ...in the center of the container and is then automatically lifted The red MALFUNCTION indicator light signals the following malfunctions The EMERGENCY STOP button was not rearmed no container travel len...

Page 43: ...2 1 The machine is ready for operation no malfunction is pending the red indicator light is not lit In this status the running time can be adjusted by means of the PLC control system The display chan...

Page 44: ...tor The switch cabinet is located here 4 Open the switch cabinet 5 Press the OK button on the PLC control system 6 Use the and buttons to set the desired running time 7 Press the OK button to confirm...

Page 45: ...control panel All important functions and information can be checked there To do so proceed as follows 1 Turn the ignition key 2 clockwise The display lights up and shows the following information see...

Page 46: ...s the travel path of the roller in the container Refer to chapter 4 4 for instructions on setting the travel path 6 05 6 5 The multi function display for driving mode The multi function display for dr...

Page 47: ...be switched on and off on the control panel see section 2 2 6 7 The windscreen wipers To ensure good forward visibility in snow and rain the machine is equipped with windscreen wipers 1 They can be s...

Page 48: ...s heater or circulation fan To switch it on proceed as follows 1 Activate the fan by pressing the push button 1 2 To activate the temperature press the push button 2 3 The ventilation or heating power...

Page 49: ...er s cab It shows information related to the engine the condition of the diesel particulate filter etc To regenerate the diesel particulate filter proceed as follows 1 The display shows the message Re...

Page 50: ...by turning it clockwise 2 Start the diesel engine as described in chapter 5 1 3 Push the sliding switch on the joystick forward parking brake deactivated driving mode active and press the green up and...

Page 51: ...the front wheels of the Jumbo Mobile Compactor do not collide with the container 7 2 Additional EMERGENCY STOP hit buttons Additional EMERGENCY STOP hit buttons can be installed on the machine These a...

Page 52: ...e refilled 1 2 7 5 The safety barrier A safety barrier 1 can be installed in the top section of the machine The operator must close the safety barrier before entering the driver s cab A safety sensor...

Page 53: ...ect the machine to the electrical mains 3 Release the EMERGENCY STOP button 4 Push back the sliding switch on the joystick roller operation 5 Press the RELEASE key A yellow indicator light on the oper...

Page 54: ...ure in C It can be adjusted as desired using the PLUS 4 and MINUS 5 buttons 3 The air supply can be regulated by opening or closing the air distribution nozzles For further information on operation cl...

Page 55: ...ight indicator lights and hazard warning lights To switch them on proceed as follows 1 Rearm the EMERGENCY STOP button The parking light is lit as soon as the ignition is started up 2 Start the diesel...

Page 56: ...e matches the machine voltage For the machine voltage refer to the adhesive label next to the mains plug If the voltages match you can connect the machine to the electrical mains 2 Open the switch cab...

Page 57: ...keyboard has extinguished 7 14 The emergency fire extinguishing hose For safety reasons an emergency fire extinguishing hose can be installed It is fastened in the engine compartment of the machine a...

Page 58: ...Sufficient pressure in the system is crucial for problem free operation of your station If problems occur during one of the above mentioned functions they may be caused by an incorrectly set oil pres...

Page 59: ...n prior to maintenance work Allow the engine to cool down prior to maintenance work Use the following engine oil 10W40 according to the specifications ACEA E 6 E7 E9API CJ 4 CH 4 In this case please c...

Page 60: ...s significantly to achieving the best possible capacity and avoiding malfunctions For this reason we recommend the gear oils CLP according to DIN 51 517 part 3 with a viscosity of 320 mm s at 40 C How...

Page 61: ...ar oil CLP according to DIN 51 517 part 3 Viscosity of 320 mm s at 40 C Temperature range 10 C to 60 C Dimensions Machine width 2400 mm Machine height max 7100 mm Machine length 4600 mm Base area of c...

Page 62: ...ubber hose line H07 RN F minimum line cross section 2 5 mm CEE connector plug 5 x 32 A turns clockwise IP 44 Weight data Total weight 8000 kg Permissible total weight 16000 kg Permissible axle load fr...

Page 63: ...63 11 01 Figure standard design actual design may differ...

Page 64: ...e driver of the Jumbo Mobile Compactor must communicate about their intentions and proceed with caution Secure the Jumbo Mobile Compactor against rolling away Risk of damage to hydraulic system throug...

Page 65: ...apacity please note the operating weight of the Jumbo Mobile Compactor Danger of accidents due to falling or slipping while loading the Jumbo Mobile Compactor Caution when loading and transporting sno...

Page 66: ...Mobile Compactor in place use the attachment points marked with adhesive labels The following instructions apply to stopping and parking the Jumbo Mobile Compactor after daily operation transporting...

Page 67: ...to the safety information in chapter 3 If you do not have any suitable expert personnel our plant or one of our service partners will be glad to help you To maintain the performance and operational sa...

Page 68: ...ines if necessary Check hydraulic hoses for scuffing Visual inspection replace lines if necessary Check hydraulic connections for leaking Visual inspection re tighten or replace connections if necessa...

Page 69: ...tics Application temperature range 30 to 80 C Worked penetration DIN ISO 2137 355 to 385 NLGI class 0 Dripping point DIN ISO 2176 approx 150 C Corrosion protection DIN 51 802 degree of corrosion 0 Bas...

Page 70: ...cylinders 1 and 2 and on the joints between the bottom beam and cranked arm 3 or cranked arm and pendulum arm 4 13 5 3 Lubricating the bearing points for drive mode The lubricating points for drive m...

Page 71: ...71 13 05 13 5 4 Lubricating the bearing points of the container hook The container hook is equipped with lubricating points on the bearing points of the cylinder 1 and 2 and on the joint 3 3 1 2...

Page 72: ...down 1 1 Pre fuse of battery tripped Replace fuse strip see figure 1 item 1 1 2 EMERGENCY STOP actuated Rearm button 2 Diesel engine running machine cannot be moved 2 1 Sliding switch on joystick is...

Page 73: ...l our plant 4 The roller cannot be lowered 4 1 Plug on solenoid coil defective Replace the plug 4 2 Solenoid coil on valve defective Replace solenoid coil 4 3 Release not actuated Press release key 4...

Page 74: ...ucts of an equivalent quality when changing the oil For examples please refer to the following table The use of any other oils in particular bio oils is only permitted after consultation with our plan...

Page 75: ...er than on conclusion of the contract The warranty period contained in these terms refers to single shift operation We do not accept warranty and liability claims for personal injury or property damag...

Page 76: ......

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