EasyRobotics PFC-1011-05-CS User Manual Download | Manualshive

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PROFEEDER X &

COMPACT

USER MANUAL

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Summary of Contents for PFC-1011-05-CS

Page 1: ...PROFEEDER X COMPACT USER MANUAL ...

Page 2: ...nal equipment 25 12 Declaration of incorporation of partly completed machinery for CE marking 26 Information contained herein is the property of EasyRobotics ApS and shall not be reproduced in whole or in part without prior written approval of EasyRobotics ApS The information herein is subject to change without notice and should not be construed as a commitment by EasyRobotics ApS This manual is p...

Page 3: ...filled after the full installation is concluded Including the robot gripper and other equipment and installations at the workspace ProFeeder X must be bolted to the floor when performing working operation The local governmental safety rules and legislation must be followed when installing and operating with a robot on the ProFeeder X Compact 1 2 Legend This symbol means danger to life or risk of p...

Page 4: ... 0 drawers 01 1 drawer 02 2 drawers 03 3 drawers 04 4 drawers 05 5 drawers 06 6 drawers max if 60kg drawer 07 7 drawers 08 8 drawers 09 9 drawers 10 10 drawers Drawer Layout SD Standard manual layout CS Custom layout Examples ProFeeder X with 3x 60kg drawer without airlock in standard layout PFX 1010 03 SD ProFeeder X with 10x 120kg drawer with airlock in standard layout PFX 1101 10 SD ProFeeder C...

Page 5: ...Compact must be carried out only by trained skilled personnel with the relevant profession It is crucial to the safety and function of the machine that it is properly aligned and securely anchored 1 4 Fix to floor Securely anchor the ProFeeder X Compact to the floor with floor suitable anchor bolts ProFeeder X ProFeeder Compact ...

Page 6: ...e 5 of 26 1 5 Relocate bracket for the teach pendant on the ProFeeder X Relocate the T Pad bracket so it fits the used brand 1 6 Mounting the controller inside the ProFeeder X Place the control box inside the biggest console Check that none of the cables are squeezed ...

Page 7: ...evision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 6 of 26 1 7 Mounting the robot Follow the mounting guidelines of the robot manual Mount the robot according to the hole size and pattern ...

Page 8: ... 06 EasyRobotics ApS ProFeeder C X User Manual en Page 7 of 26 1 8 Air connection Connect air to the ProFeeder X C use a maximum of 8 bar dry air supply Pressure can be regulated by using the included air regulator ...

Page 9: ...ng plungers Loosen the nut and adjust the spring plungers so it touches the lock plate Retighten the nut after adjustment 1 10 Adjusting the feet Loosen the lock nut adjust the foot by turning retighten the lock nut The feet should be adjusted so The ProFeeder X C stands stable without rocking use a bubble level ...

Page 10: ... of 26 5 Using the ProFeeder X C 1 11 General Do not have more than one drawer out on each side at once Tilt the lock plate on the operator side to release the tray If the system also has Airlock installed remember to release the cylinder by pushing the respective button ...

Page 11: ...e please mount the unlock plate with the included pin on your robot and program it so the pin enters the black plastic ring and lift tilt the plate IF the system has Airlock remember to change the respective DigOut to high on Then drag the drawer 700 mm out for fully extension and reengage the airlock if installed ...

Page 12: ...e valve the system must be wired and programmed according to 1 18 Cable W4 Airlock The lights in the buttons are controlled by the robot controller and could be programmed as below Light Status Blinking Light Status Action needed Tray is currently being worked on No Light constantly on Status Action needed Tray is done Reload tray or parts Press button to reset Light off Status Action needed Tray ...

Page 13: ...o empty slots above the drawer 120kg drawer require one empty slot above the drawer The positions are from top to bottom Position 1 2 3 5 6 10 Custom CS 1 X 1 2 3 X 3 X 3 X 3 4 X 4 X 4 5 X 5 6 X 6 X 6 7 X 7 X 7 8 X 8 9 X 9 X 9 10 11 X 11 X 11 12 X 12 X 12 13 X 13 14 15 X 15 X 15 X 15 16 17 X 17 18 X 18 X 18 19 X 19 X 19 Max part height 200mm 160mm 240mm 160mm 120mm 80mm X Y ...

Page 14: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 13 of 26 1 14 Work area The work area is 556 1 x 356 1mm ...

Page 15: ...roFeeder X C is delivered in a wooden box if assembled by EasyRobotics ApS Please reuse this box for any further transport Remove the transport lock when the machine is installed If the ProFeeder X C should be moved without the wooden box please remove the two side skirts to lift the machines with a pallet lifter or truck ...

Page 16: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 15 of 26 7 Dimensions ...

Page 17: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 16 of 26 8 Pneumatic Diagram ...

Page 18: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 17 of 26 9 Electric diagrams 1 16 Top View ...

Page 19: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 18 of 26 ...

Page 20: ...Grey Pink Example Press on S3 signal 24V on X5 5 Connect wire to Digital In port on robot controller 1 17 2 LIGHTS 12 X5 42 P1 Red Blue 13 X5 44 P2 White Green 14 X5 46 P3 Brown Green 15 X5 48 P4 White Yellow 16 X5 50 P5 Yellow Brown 17 X5 52 P6 White Grey 18 X5 54 P7 Grey Brown 19 X5 56 P8 White Pink 20 X5 58 P9 Pink Brown 21 X5 60 P10 White Blue 22 Brown Blue 23 White Red 24 Brown Red 25 P1 P10 ...

Page 21: ...Green 4 X5 14 K3 4 Tray 4 Yellow 5 X5 18 K3 5 Tray 5 Grey 6 X5 22 K3 6 Tray 6 Pink 7 X5 26 K3 7 Tray 7 Blue 8 X5 30 K3 8 Tray 8 Red 9 X5 34 K3 9 Tray 9 Black 10 X5 38 K3 10 Tray 10 Violet 11 24 25 V Constant White Yellow Example 24V Constant on X5 6 will swich status of the first valve and unlock the AirLock and tray 1 1 19 Cable W1 W2 Power 1 L1 2 N 3 Pe Yellow Green ...

Page 22: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 21 of 26 ...

Page 23: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 22 of 26 ...

Page 24: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 23 of 26 ...

Page 25: ...Revision 2021 06 EasyRobotics ApS ProFeeder C X User Manual en Page 24 of 26 ...

Page 26: ... same side Solution To reset the affected drawers pull hard towards the inflicted part of the travel Do so until the drawer travels normal and freely again Prevention In most cases the balls and telescopic parts will stay synchronized if the drawers are pulled out to their full extension alternately to one side and the other If needed combine this with a reset operation on a regular basis Attentio...

Page 27: ...ective 2006 42 EC have been fulfilled 1 2 4 3 1 3 1 1 3 2 1 3 7 1 5 3 1 6 3 1 7 3 1 7 4 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010...

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