ABB IRB 760 Product Specification Download

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ROBOTICS

Product specification

IRB 760

Summary of Contents for IRB 760

Page 1: ...ROBOTICS Product specification IRB 760 ...

Page 2: ...Trace back information Workspace 21C version a4 Checked in 2021 09 27 Skribenta version 5 4 005 ...

Page 4: ...ranty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtaine...

Page 5: ...of inertia 31 1 5 4 Maximum TCP acceleration 32 1 6 Mounting of equipment 32 1 6 1 Introduction 37 1 7 Robot motion 37 1 7 1 Introduction 40 1 7 2 Performance according to ISO 9283 41 1 7 3 Velocity 42 1 7 4 Stopping distance time 43 1 8 Customer connections 43 1 8 1 Introduction 45 1 9 Maintenance and troubleshooting 45 1 9 1 Introduction 47 2 Specifications of variants and options 47 2 1 Introdu...

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Page 7: ...rsonnel References Document ID Reference 3HAC047400 001 Product specification Controller IRC5 IRC5 with main computer DSQC1000 3HAC050945 001 Product specification Controller software IRC5 IRC5 with main computer DSQC1000 and RobotWare 5 6x 3HAC050945 001 Product specification Controller software IRC5 IRC5 with main computer DSQC1000 and RobotWare 6 3HAC039838 001 Product manual IRB 760 3HAC052355...

Page 8: ... following updates are done in this revision Added locating hole position in tool flange view N Published in release R20C The following updates are done in this revision New variants IRB 760 445 3 2 added only for press tending applica tion P Published in release R20D The following updates are done in this revision New customer option cable harness with ethernet cable added Warranty section update...

Page 9: ...ot is equipped with the IRC5 controller and robot control software RobotWare RobotWare supports every aspect of the robot system such as motion control development and execution of application programs communication and so on For more information see Product specification Controller IRC5 with FlexPendant Safety Safety standards valid for complete robot manipulator and controller Additional functio...

Page 10: ... 4 axes as shown in the following figure xx1000001136 Description Pos Axis 1 A Axis 2 B Axis 3 C Axis 6 D 10 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 1 1 Introduction Continued ...

Page 11: ...evel outside the working space Airborne noise level Power consumption at max load IRB 760 450 3 2 IRB 760 445 3 2 Type of movement 2 75 kW ISO cube Max velocity 2 95 kW General palletazing movements IRB 760 450 3 2 IRB 760 445 3 2 Robot in calibration position 0 20 kW Brakes engaged 0 98 kW Brakes disengaged The path E1 E2 E3 E4 in the ISO cube is show in the following figure E1 E4 E3 E2 A xx10000...

Page 12: ... 2 xx1000001137 Description Pos 2966 mm max working range A Radius for axis 3 motor B 750 mm radius for fork lift pocket option Max forklift width 1195 mm C Continues on next page 12 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 1 2 Different robot versions Continued ...

Page 13: ...king range A Radius for axis 3 motor B 750 mm radius for fork lift pocket option Max forklift width 1195 mm C Product specification IRB 760 13 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 1 2 Different robot versions Continued ...

Page 14: ...SO 12100 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2006 Safety of machinery Emergency stop Principles for design ISO 13850 Safety of machinery Electrical equipment of machines Part 1 General requirements IEC 60204 1 2005 Safety of machinery Functional safety of safety related elec trical electronic and programmable electronic contr...

Page 15: ...4 1 2012i Arc welding equipment Part 10 EMC requirements IEC 60974 10 2014i Classification of air cleanliness ISO 14644 1 2015ii Degrees of protection provided by enclosures IP code IEC 60529 1989 A2 2013 i Only valid for arc welding robots Replaces IEC 61000 6 4 for arc welding robots ii Only robots with protection Clean Room Product specification IRB 760 15 3HAC039612 001 Revision R Copyright 20...

Page 16: ...n the mounting flange axis 6 For more information on Load Diagrams see Load diagrams on page 27 Working range The working range of axis 1 can be limited by mechanical stops Electronic Position Switches can be used on all axes for position indication of the manipulator 16 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 3 1 Introduction ...

Page 17: ...storage up to 70 C 158 F Standard For short periods not ex ceeding 24 hours a At low environmental temperature 10o C is as with any other machine a warm up phase recommended to be run with the robot Below 5o C this warm up phase is mandatory Otherwise there is a risk that the robot stops or run with lower performance due to temperature dependent oil and grease viscosity Relative humidity Relative ...

Page 18: ... 2 kNm Torque z The following figure shows the direction of forces xx1000001138 Torquexy Txy A Forcez Fz B Forcexy Fxy C Torquez Tz D Note regarding Mxy and Fxy The bending torque Mxy can occur in any direction in the XY plane of the base coordinate system The same applies to the transverse force Fxy Continues on next page 18 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 A...

Page 19: ...s see figures in this chapter Note Only two guiding sleeves shall be used The corresponding holes in the base plate shall be circular and oval according to the following base plate drawing regarding AbsAcc performance the recommended are the chosen guide holes those are according to next two figures Continues on next page Product specification IRB 760 19 3HAC039612 001 Revision R Copyright 2021 AB...

Page 20: ... 50x45º 231 5 2x 450 950 Ø 800 12x M24 Ø1 A 455 C A 4 x 4 8 1 3 2 1 6 3x45º 0 3 Ø 45P7 A A Ø1 5 4x 6 3 4 8 2 1 6 3x45º B B 2 1 3 3x R1 3 x 4 3x 90º C C 4 5 K 7 0 5 0 47 0 25 c 2x R22 5 1 6 D 2 c 5 2 5 º Common Zone E F G H xx1000001053 Continues on next page 20 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 3 3 Mounting the manipulato...

Page 21: ...er the base plate from one contact surface to the other E F G H Continues on next page Product specification IRB 760 21 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 3 3 Mounting the manipulator Continued ...

Page 22: ... 2 708 9 50 0 27 4x 68 150 202 385 565 748 800 882 923 4x Ø16 5x Ø22 16x 861 2x 358 2x 18 0 905 813 475 137 45 0 0 37 2x 87 2x 293 2x 450 2x 630 2x 813 2x 947 2x 991 2x A xx1000001054 Continues on next page 22 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 3 3 Mounting the manipulator Continued ...

Page 23: ...kness 80 100 µm A xx1000001055 Description Pos Guide sleeve protected from corrosion Product specification IRB 760 23 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 3 3 Mounting the manipulator Continued ...

Page 24: ...data is found related to standard calibration Calibration Pendulum is used as default Brief description of calibration methods Calibration Pendulum method Calibration Pendulum is a standard calibration method for calibration of all ABB robots except IRB 6400R IRB 640 IRB 1400H and IRB 4400S Two different routines are available for the Calibration Pendulum method Calibration Pendulum II Reference c...

Page 25: ...and what to do at each step is given on the FlexPendant You will be guided through the calibration procedure step by step Product specification IRB 760 25 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 4 1 Calibration methods Continued ...

Page 26: ...Pos Axis 1 A Axis 2 B Axis 3 C Axis 6 D Position Calibration All axes are in zero position Calibration of all axes Axis 1 and 2 in zero position Calibration of axis 1 and 2 Axis 3 to 6 in any position Axis 1 in zero position Calibration of axis 1 Axis 2 to 6 in any position 26 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 4 2 Fine ca...

Page 27: ...or with loads outside the load diagram will not be covered by robot warranty General The load diagram is valid up to max moment of inertia for axis 6 No extra load on upper arm At different moment of inertia the load diagram will be changed For robots that are allowed tilted wall or inverted mounted the load diagrams as given are valid and thus it is also possible to use RobotLoad within those til...

Page 28: ...e maximum permitted load mounted on the robot tool flange at different positions center of gravity xx1000001143 Continues on next page 28 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 5 2 Load diagrams ...

Page 29: ...aximum permitted load mounted on the robot tool flange at different positions center of gravity xx2000000271 Product specification IRB 760 29 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 5 2 Load diagrams Continued ...

Page 30: ...6 Load x L2 J0Z 400 kgm2 6 xx1000001078 Description Pos Center of gravity A Description Max moment of inertia around the X Y and Z axes at center of gravity Jox Joy Joz 30 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 5 3 Maximum load and moment of inertia ...

Page 31: ...ration for nominal loads Controlled Motion Max acceleration at nominal load COG m s2 E stop Max acceleration at nominal load COG m s2 Robot type 17 23 IRB 760 Note Acceleration levels for emergency stop and controlled motion includes acceleration due to gravitational forces Nominal load is defined with nominal mass and cog with max offset in Z and L see the load diagram Product specification IRB 7...

Page 32: ...hose there are six holes on the upper arm figure below The max weight for the vacuum hose and fastening device is 35 kg When using the holes the weight of the vacuum hose shall be reduced from the max Handling capacity for each variant respectively IRB 760 450 3 2 xx1000001147 Continues on next page 32 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1...

Page 33: ...1000001148 IRB 760 445 3 2 xx1900001259 Continues on next page Product specification IRB 760 33 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 6 1 Introduction Continued ...

Page 34: ...ertia for extra load JH JH0 M x R2 Recommended position see figure below JH0 is the moment of inertia kgm2 for the extra load R is the radius m from the center of axis 1 M is the total mass kg of the extra load xx1000001149 Description Pos View from above A View from the rear B Center of gravity of hip load M Radius to CoG of M R Continues on next page 34 Product specification IRB 760 3HAC039612 0...

Page 35: ...ol flange SS EN ISO 9409 2004 dimensions in mm xx1000001058 Description Pos Calibration mark A Continues on next page Product specification IRB 760 35 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 6 1 Introduction Continued ...

Page 36: ...uality When fitting tools on the tool flange only use screws with quality 12 9 For other equipment use suitable screws and tightening torque for your application 36 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 6 1 Introduction Continued ...

Page 37: ...IRB 760 445 3 2 20 to 80 20 to 160 Arm motion 2 3 300 to 300 Turn motion 6 67 revolutions to 67 revolutions 1 1 The default working range for axis 6 can be extended by changing parameter values in the software Option 610 1 Independent axis can be used for resetting the revolution counter after the axis has been rotated no need for rewinding the axis Continues on next page Product specification IRB...

Page 38: ...dimensions in mm IRB 760 450 3 2 xx1000001151 Description Pos Tool flange center A Max working range 2966 mm B Mechanical stop C Max working range D Continues on next page 38 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 7 1 Introduction Continued ...

Page 39: ...r Axis 3 Angle de grees Axis 2 Angle degrees Z Position mm X Position mm Pos no see Fig ure 16 0 0 1824 5 1940 0 20 42 1957 1002 1 28 42 862 925 2 120 50 198 896 3 120 85 513 1190 4 15 85 307 3169 5 20 50 1829 2839 6 Product specification IRB 760 39 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 7 1 Introduction Continued ...

Page 40: ...ecution D Mean position at program execution B Max deviation from E to average path AT Mean distance from pro grammed position AP Tolerance of the path at repeated program execution RT Tolerance of position B at re peated positioning RP IRB 760 450 3 2 IRB 760 445 3 2 Description 0 20 Pose accuracy APa mm 0 05 Pose repeatability RP mm 0 80 Linear path repeatability RT mm 3 30 Linear path accuracy ...

Page 41: ...is No 85 s 1 85 s 2 85 s 3 160 s 6 There is a supervision function to prevent overheating in applications with intensive and frequent movements Product specification IRB 760 41 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 7 3 Velocity ...

Page 42: ...xis All stop distances are valid for floor mounted robot without any tilting Main power fail ure Category 1 Category 0 Robot type B A B A B A Axis 0 8 37 8 1 19 54 3 0 75 32 9 1 IRB 760 450 3 2 IRB 760 445 3 2 0 49 24 3 1 04 41 4 0 47 20 4 2 0 54 27 0 0 83 39 4 0 48 21 5 3 Description Stopping distance in degrees A Stop time s B 42 Product specification IRB 760 3HAC039612 001 Revision R Copyright ...

Page 43: ...Push lock 1 2 M22x1 5 Brass 24 degree seal 2x12 7 1 2 PNom 16 bar Utility air Air AIR Ethernet CAT5e 100 Mbit1 Harting 21038821425 M12 4 poles D coded male 4x0 4mm2 Ethernet IP PROFINET Bus com munication BUS Media Communication DeviceNet Profibus parallel communication and air Comment Harting Article No Connection type Specification Application Type 1x0 75mm2 protective earth Female EE 8 pin9 140...

Page 44: ...ion Application Type Parker Push lock 1 2 M22x1 5 Brass 24 de gree seal 2x12 7 1 2 PNom 16 bar Utility air Air AIR 44 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 1 Description 1 8 1 Introduction Continued ...

Page 45: ... routed for longevity and in the unlikely event of a failure its modular design makes it easy to change Maintenance The maintenance intervals depend on the use of the robot the required maintenance activities also depends on selected options For detailed information on maintenance procedures see Maintenance section in the Product Manual Product specification IRB 760 45 3HAC039612 001 Revision R Co...

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Page 47: ...sections The same option numbers are used here as in the specification form The variants and options related to the robot controller are described in the product specification for the controller Product specification IRB 760 47 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 2 Specifications of variants and options 2 1 Introduction to variants and options ...

Page 48: ...colors Protection Description Option Standard 287 4 Media Communication Air supply and signals for extra equipment upper arm see Customer connections on page 43 Note Description Option Includes CP CS Ethernet air Ethernet cable parallel communication and air 803 2 Includes CP CS and DeviceNet air DeviceNet parallel com munication and air 803 3 Includes CP CS and PROFIBUS air PROFIBUS 803 4 Connect...

Page 49: ...00001152 Description Pos Safety lamp for IRB 760 450 3 2 A xx2000000273 Description Pos Safety lamp for IRB 760 445 3 2 B Fork lift device Description Option Lifting device on the manipulator for fork lift handling 159 1 Continues on next page Product specification IRB 760 49 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 2 Specifications of variants and options 2 2 Manipulator C...

Page 50: ...es for up to 7 axes for increased flexibility and robustness For more detailed information see Product specification Controller IRC5 and Application manual Electronic Position Switches Working range limit Axis 1 To increase the safety of the robot the working range of axis 1 can be restricted by extra mechanical stops Description Type Option Two stops which allows the working range to be re strict...

Page 51: ... will provide spare parts and labour to repair or replace the non conforming portion of the equipment without additional charges During that period it is required to have a yearly Preventative Maintenance according to ABB manuals to be performed by ABB If due to customer restrains no data can be analyzed in the ABB Ability service Condition Monitoring Diagnostics for robots with OmniCore controlle...

Page 52: ...arranty 6 months 438 6 Standard warranty extended with 30 months from end date of the standard warranty Warranty terms and con ditions apply Standard warranty 30 months 438 7 Maximum 6 months postponed start of standard war ranty starting from factory shipment date Note that no claims will be accepted for warranties that occurred be fore the end of stock warranty Standard warranty com mences autom...

Page 53: ...separately to be mounted in the main robot Control Module or in another encapsulation for example a PLC cabinet Connection of Parallel DeviceNet Profibus Ethernet connection Following information specifies the cable length for Parallel DeviceNet Profibus Ethernet connection floor cables for connections between cabinets and manipulator Lengths Option 7 m 90 2 92 2 859 1 94 1 15 m 90 3 92 3 859 2 94...

Page 54: ...n detail including service and safety instructions Tip All documents can be found via myABB Business Portal www abb com myABB 54 Product specification IRB 760 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 2 Specifications of variants and options 2 4 User documentation ...

Page 55: ... robot and PC For more information see Product specification Controller IRC5 and Application manual Controller software IRC5 Robot peripherals Motor Units2 2 Not applicable for IRC5 Compact controller Product specification IRB 760 55 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved 3 Accessories 3 1 Introduction to accessories ...

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Page 57: ...I instructions 54 M manuals 54 O option Extended working range 51 options 47 P product standards 14 S safety standards 14 service instructions 54 standards 14 ANSI 14 CAN 14 EN IEC 14 EN ISO 14 standard warranty 51 stock warranty 51 U user documentation 54 V variants 47 W warranty 51 Product specification IRB 760 57 3HAC039612 001 Revision R Copyright 2021 ABB All rights reserved Index ...

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Page 60: ...ne 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC039612 001 Rev R en Copyright 2021 ABB All rights reserved Specifications subject to change without notice ...

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