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Application manual

Signal description for arc welding products

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Summary of Contents for IRBP A

Page 1: ...Application manual Signal description for arc welding products ...

Page 2: ...Trace back information Workspace R16 1 version a16 Checked in 2016 03 30 Skribenta version 4 6 284 ...

Page 3: ...Application manual Signal description for arc welding products Document ID 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved ...

Page 4: ...r property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Additional copies of this manual may be obtained from ABB The original language for this publication is English Any ...

Page 5: ...equipment B_AW_OPT_14 19 3 Positioner interface IRBP A 23 4 Positioner interface IRBP B D 27 5 Positioner interface IRBP C 29 6 Positioner interface IRBP K R 33 7 Positioner interface IRBP L 37 8 Operator interface IRBP 39 9 Safety interface SIB V for positioner B C D K R 43 10 Safety interface SIB V for positioner A L S 47 Index Application manual Signal description for arc welding products 5 3HA...

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Page 7: ...r with industrial robots and their terminology be familiar with the RAPID programming language be familiar with system parameters and how to configure them Reference documents Document ID References 3HAC050947 001 Technical reference manual RAPID overview 3HAC050917 001 Technical reference manual RAPID Instructions Functions and Data types 3HAC050948 001 Technical reference manual System parameter...

Page 8: ...oning Reference information safety standards unit conversions screw joints lists of tools Spare parts list with exploded views or references to separate spare parts lists Circuit diagrams or references to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products Technical reference manual Lubrication in gearboxes Description o...

Page 9: ...erating manuals describe hands on handling of the products The manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and trouble shooters The group of manuals includes among others Operating manual Emergency safety information Operating manual General safety information Operating manual Getting started IRC5 and RobotStudio O...

Page 10: ...ower supply units for the machining process The external voltage connected to the controller remains live even when the robot is disconnected from the mains Additional connections Therefore it is important that all safety regulations are followed when doing mechanical and electrical installation work Safety regulations Before beginning mechanical and or electrical installations ensure you are fami...

Page 11: ...nt Positioners Operator panel Cleaning equipment Search sensor Other options To minimize the number of I O devices and signals a simulated I O device is used for some system signals and operator ready signals The operator ready function is handled using I O cross connections with logical conditions System configuration The complete I O configuration for a specific system setup is obtained during t...

Page 12: ...on for the robot Note Signals without names in the following tables are not configured 12 Application manual Signal description for arc welding products 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 1 General I O description Continued ...

Page 13: ...wire feeder reverse doFeedBwd Activate tactile search mode doTouchSenseActive Digital inputs Description Name Device Map Arc established diArcEst 48 Weld established diWeldEst 49 Search contact established diTouchSenseContact 50 Wire feed unit 1 selected diWF1Selected 52 Wire feed unit 2 selected diWF2Selected 53 Wire feed unit 3 selected diWF3Selected 54 Wire feed unit 4 selected diWF4Selected 55...

Page 14: ...le 16 31 Analog inputs Description Name Device Map Measured voltage aiVoltage 1 Measured current aiCurrent 2 Measured power aiPower 3 Simulated I O signals Simulated outputs Description Name Device Map Activate manual wire feed soFeed 10 Simulated inputs Description Name Device Map Wire ok siWire 20 Water ok siWater 30 Gas ok siGas 40 14 Application manual Signal description for arc welding produc...

Page 15: ...erse doFeedBwd_2 6 Activate tactile search mode doTouchSenseActive_2 15 Digital inputs Description Name Device Map Arc established diArcEst_2 48 Weld established diWeldEst_2 49 Search contact established diTouchSenseContact_2 50 Wire feed unit 1 selected diWF1Selected_2 52 Wire feed unit 2 selected diWF2Selected_2 53 Wire feed unit 3 selected diWF3Selected_2 54 Wire feed unit 4 selected diWF4Selec...

Page 16: ...puts Description Name Device Map Measured voltage aiVoltage_2 1 Measured current aiCurrent_2 2 Measured power aiPower _2 3 Simulated I O signals Simulated outputs Description Name Device Map Activate manual wire feed soFeed_2 11 Simulated inputs Description Name Device Map Wire ok siWire_2 21 Water ok siWater_2 31 Gas ok siGas_2 41 16 Application manual Signal description for arc welding products ...

Page 17: ...CH X1 1 0 Torch lubrication doMLUB_TCH X1 2 1 Wire cutter doWIRE_CUT X1 3 2 Mechanical torch cleaning robot 2 doMCLN_TCH_2 X1 4 3 Torch lubrication ro bot 2 doMLUB_TCH_2 X1 5 4 Wire cutter robot 2 doWIRE_CUT_2 X1 6 5 Digital inputs Description Name Connection Device Map Torch cleaning fin ished diMCLN_FIN X3 1 0 BullsEye sensor sen1 X3 2 1 Torch cleaning fin ished robot 2 diMCLN_FIN_2 X3 3 2 Bulls...

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Page 19: ...OS_SIM Simulated outputs Description Name DeviceMap Activate mechanical unit 1 soACT_STN1 0 Activate mechanical unit 2 soACT_STN2 1 Simulated inputs Description Name DeviceMap Mechanical unit 1 activated siSTN1_ACT 0 Mechanical unit 2 activated siSTN2_ACT 1 I O signal configuration for DRVIO_1 Digital outputs TB4 Connected to unit Description Name DeviceMap Output Positioner Activate mechan ical u...

Page 20: ... release break 4 doACT_K14 8 9 9 10 10 11 11 12 0V Output 13 24V Output 1 12 14 Digital inputs TB3 Connected to unit Description Name DeviceMap Input Positioner Mechanical unit 1 activated diK1_ACT 0 1 Positioner Mechanical unit 2 activated diK2_ACT 1 2 Positioner Mechanical unit 3 activated diK3_ACT 2 3 Positioner Mechanical unit 4 activated diK4_ACT 3 4 4 5 5 6 6 7 0 V input 1 7 8 Continues on n...

Page 21: ...oACT_K13 doACT_K11 xx1600000012 STN2 soACT_STN2 doACT_K2 soACT_STN2 doACT_K4 diK2_ACT diK4_ACT siSTN2_ACT doACT_K14 doACT_K12 xx1600000013 Application manual Signal description for arc welding products 21 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 3 Positioner interface IRBP A Continued ...

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Page 23: ... the I O board is located the example shows drive module 1 Simulated outputs and inputs for B_POS_SIM Simulated outputs Description Name DeviceMap Activate mechanical unit 1 soACT_STN1 0 Activate mechanical unit 2 soACT_STN2 1 Activate mechanical unit 3 soACT_INTCH 2 Simulated inputs Description Name DeviceMap Mechanical unit 1 activated siSTN1_ACT 0 Continues on next page Application manual Signa...

Page 24: ...release break 2 doACT_K12 6 7 Positioner Activate release break 3 doACT_K13 7 8 Positioner Activate release break 4 doACT_K14 8 9 Positioner Activate release break 5 doACT_K15 9 10 10 11 11 12 0V Output 13 24V Output 1 12 14 Digital inputs TB3 Connected to unit Description Name DeviceMap Input Positioner Mechanical unit 1 activated diK1_ACT 0 1 Positioner Mechanical unit 2 activated diK2_ACT 1 2 P...

Page 25: ...NTCH_ACT doACT_K13 doACT_K15 doACT_K11 doACT_K14 doACT_K15 doACT_K12 soACT_INTCH doACT_K5 soACT_STN1 doACT_K3 diK1_ACT diK3_ACT siSTN1_ACT soACT_STN2 soACT_INTCH doACT_K2 soACT_STN1 soACT_INTCH doACT_K1 xx1600000014 Application manual Signal description for arc welding products 25 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 4 Positioner interface IRBP B D Continued ...

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Page 27: ... to the drive module where the I O board is located the example shows drive module 1 Simulated outputs and inputs for B_POS_SIM Simulated outputs Description Name DeviceMap Activate mechanical unit 1 soACT_STN1 0 Simulated inputs Description Name DeviceMap Mechanical unit 1 activated siSTN1_ACT 0 Continues on next page Application manual Signal description for arc welding products 27 3HAC050975 00...

Page 28: ...cted to unit Description Name DeviceMap Input 0 1 1 2 2 3 3 4 Positioner Mechanical unit 1 activated diK5_ACT 4 5 Station inter change unit Limit switch sta tion 1 diLS_1_INPOS 5 6 Station inter change unit Limit switch sta tion 2 diLS_2_INPOS 6 7 0 V input 1 7 8 Configuration for cross connections soACT_STN1 doACT_K5 diK5_ACT siSTN1_ACT 28 Application manual Signal description for arc welding pro...

Page 29: ...s drive module 1 Simulated outputs and inputs for B_POS_SIM Simulated outputs Description Name DeviceMap Activate mechanical unit 1 soACT_STN1 0 Activate mechanical unit 2 soACT_STN2 1 Activate mechanical unit 3 soACT_INTCH 2 Simulated inputs Description Name DeviceMap Mechanical unit 1 activated siSTN1_ACT 0 Mechanical unit 2 activated siSTN2_ACT 1 Mechanical unit 3 activated si_INTCH_ACT 2 Conti...

Page 30: ... 10 10 11 11 12 0V Output 13 24V Output 1 12 14 Digital inputs TB3 Connected to unit Description Name DeviceMap Input Positioner Mechanical unit 1 activated diK1_ACT 0 1 Positioner Mechanical unit 2 activated diK2_ACT 1 2 2 3 3 4 Positioner Mechanical unit 3 activated diK5_ACT 4 5 Station inter change unit Limit switch sta tion 1 diLS_1_INPOS 5 6 Station inter change unit Limit switch sta tion 2 d...

Page 31: ..._STN2 soACT_INTCH doACT_K2 soACT_STN1 soACT_INTCH doACT_K1 xx1600000016 K R 1DU 1 axis soACT_STN2 doACT_K2 soACT_INTCH doACT_K5 diK5_ACT siINTCH_ACT diK2_ACT siSTN2_ACT diK1_ACT siSTN1_ACT soACT_STN1 doACT_K1 xx1600000017 Application manual Signal description for arc welding products 31 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 6 Positioner interface IRBP K R Continued ...

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Page 33: ...OS_SIM Simulated outputs Description Name DeviceMap Activate mechanical unit 1 soACT_STN1 0 Activate mechanical unit 2 soACT_STN2 1 Simulated inputs Description Name DeviceMap Mechanical unit 1 activated siSTN1_ACT 0 Mechanical unit 2 activated siSTN2_ACT 1 I O signal configuration for DRVIO_1 Digital outputs TB4 Connected to unit Description Name DeviceMap Output Positioner Activate mechan ical u...

Page 34: ...s TB3 Connected to unit Description Name DeviceMap Input Positioner Mechanical unit 1 activated diK1_ACT 0 1 Positioner Mechanical unit 2 activated diK2_ACT 1 2 2 3 3 4 4 5 5 6 6 7 0 V input 1 7 8 Configuration for cross connections STN1 diK1_ACT siSTN1_ACT soACT_STN1 doACT_K1 xx1600000018 Continues on next page 34 Application manual Signal description for arc welding products 3HAC050975 001 Revis...

Page 35: ... doACT_K2 diK2_ACT siSTN2_ACT xx1600000019 Application manual Signal description for arc welding products 35 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 7 Positioner interface IRBP L Continued ...

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Page 37: ...tion for B_OP_SIM Digital outputs Description Name DeviceMap CycleOn doCYCLE 10 AutoOn doAUTO 11 MotorOn doMON 12 I O signal configuration for B_OP_21 B_OP_22 Digital outputs Description Name DeviceMap Output Operator ready activ ated on station 1 doPROC1 0 1 Operator ready activ ated on station 2 doPROC2 1 2 Permit operator ready on station 1 doPERM_ENTR1 2 3 Permit operator ready on station 2 do...

Page 38: ...iPROC1 0 1 Operator ready OK on station 2 diPROC2 1 2 Program start diPROG_START 2 3 Program stop diPROG_STOP 3 4 38 Application manual Signal description for arc welding products 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 8 Operator interface IRBP Continued ...

Page 39: ...3 SIB_V_B3 9i i Used as board number 2 in multi station applications or combinations between different types of positioners For example robot welding station with one positioner type IRBP 250K and one positioner type IRBP 250L Example Robot welding station with one positioner IRBP 250K and one positioner IRBP 250L A B D C xx1600000020 Robot A Travel track B IRBP 250L C IRBP 250K D Continues on nex...

Page 40: ...e diRL2 TB31 8 TB31 18 3 Entrance protec tion area 1 Reset control of function safety circuits diRL3 TB1 16 4 Op panel Activate entrance protection area 1 diRL4 TB4 4 5 Station inter change Indication station 1 at robot diRL13 TB2 9 6 Station inter change Indication station 1 at robot inver ted signal diRL133 TB2 10 7 Station inter change Indication station 2 at robot diRL141 TB2 11 9 Station inte...

Page 41: ... switch service door Reset control of function safety circuits diRL203 TB111 11 TB31 5 26 Push button ser vice door Activate safety circuits service door diRL204 TB111 13 TB31 6 27 Cross connections Cross connections for unit for safety supervision SIB_V_typ 1 diRL1 diRL2 diRL3 siSAFETY1_OK xx1600000022 Application manual Signal description for arc welding products 41 3HAC050975 001 Revision Copyr...

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Page 43: ...3 SIB_V_B3 9i i Used as board number 2 in multi station applications or combinations between different types of positioners For example robot welding station with one positioner type IRBP 250K and one positioner type IRBP 250L Example Robot welding station with one positioner IRBP 250K and one positioner IRBP 250L A B D C xx1600000020 Robot A Travel track B IRBP 250L C IRBP 250K D Continues on nex...

Page 44: ...diRL2 TB31 1 TB31 16 3 Entrance protec tion area 1 Reset control of function safety circuits diRL3 TB31 9 4 Station indication switch robot in area 2 Channel 1 active diRL11 TB33 14 5 Station indication switch robot in area 2 Channel 2 active diRL12 TB33 15 6 Safety relays ro bot in area 2 Reset control of function safety circuits diRL15 7 Station indication switch robot in area 1 Channel 1 active...

Page 45: ..._CHB_1 TB2 8 TB34 11 20 Panel board Run chain GS1 area 2 diGSTOP_CHB_2 TB1 5 TB34 9 21 Safety switch service door Channel 1 active diRL201 TB111 10 TB33 2 24 Safety switch service door Channel 2 active diRL202 TB111 8 TB33 4 25 Safety switch service door Reset control of function safety circuits diRL203 TB111 11 TB33 5 26 Push button ser vice door Activate safety circuits service door diRL204 TB11...

Page 46: ...V_typ 3 diRL1 diRL2 diRL3 siSAFETY1_OK diRL7 diRL8 diRL6 siSAFETY2_OK xx1600000024 46 Application manual Signal description for arc welding products 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved 10 Safety interface SIB V for positioner A L S Continued ...

Page 47: ...Index S safety 10 Application manual Signal description for arc welding products 47 3HAC050975 001 Revision Copyright 2004 2016 ABB All rights reserved Index ...

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Page 50: ...1 344 400 ABB AS Robotics Discrete Automation and Motion Nordlysvegen 7 N 4340 BRYNE Norway Box 265 N 4349 BRYNE Norway Telephone 47 51489000 ABB Engineering Shanghai Ltd No 4528 Kangxin Hingway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 www abb com robotics 3HAC050975 001 Rev en ...

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