DURKOPP ADLER 580 - Operating Instructions Manual Download

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580

Doppelkettenstich Knopflochautomat,

Einfachkettenstich Schnürlochautomat

Automatic double-chainstitch buttonholer,

Single-chainstitch automat for stitched eyelet

Bedienanleitung /

Operating Instructions

Aufstellanleitung / Installation Instructions

Serviceanleitung / Service Instructions

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
T 49 (0) 5 21 / 9 25-00 •

T 49 (0) 5 21 / 9 25 24 35 •

www.duerkopp-adler.com

Ausgabe / Edition:

Änderungsindex

Teile-Nr./Part.-No.:

02/2008

Rev. index:

02.0

Printed in Federal Republic of Germany

0791 580001

Summary of Contents for 580 -

Page 1: ...erating Instructions Aufstellanleitung Installation Instructions Serviceanleitung Service Instructions Postfach 17 03 51 D 33703 Bielefeld Potsdamer Straße 190 D 33719 Bielefeld Telefon 49 0 5 21 9 25 00 Telefax 49 0 5 21 9 25 24 35 www duerkopp adler com 1 2 3 Ausgabe Edition Änderungsindex Teile Nr Part No 02 2008 Rev index 02 0 Printed in Federal Republic of Germany 0791 580001 ...

Page 2: ...er AG and copyrighted Reproduction or publication of the content in any manner even in extracts without prior written permission of Dürkopp Adler AG is prohibited Copyright Dürkopp Adler AG 2008 Übersicht Summary Bedienanleitung Aufstellanleitung Serviceanleitung Bauschaltplan 9890 580001 B Pneumatik Geraeteplan 9770 580001 Operating Instructions Installation Instructions Service Instructions Inte...

Page 3: ... fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in pe...

Page 4: ...ersons with appropriate training 7 For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technicians 8 Work on the electrical equipment must be carried out only by electricians...

Page 5: ...5 Threading the looper thread 16 3 6 Threading the gimp thread 17 4 Swivelling the automat up and down 18 5 Thread tension 5 1 Upper thread and looper thread tension 19 6 Changing the cutting blocks and knives 6 1 Changing the cutting blocks and knives 580 312000 580 321000 580 341000 Multiflex 22 6 1 1 Changing the knives 22 6 1 2 Changing the cutting blocks 23 7 Push buttons 24 8 Setting the fab...

Page 6: ...e mode 35 10 5 Buttonhole programming 36 10 5 1 Selection of a menu item 36 10 5 2 Editing of a value 36 10 5 3 Programming a buttonhole 37 10 5 4 List of menu and submenu items 38 10 6 Sequences 41 10 6 1 General 41 10 6 2 Switching on off the sequence mode 41 10 6 3 Programming a sequence 42 10 6 4 Inserting a buttonhole at the end of a sequence 43 10 6 5 Deleting a buttonhole at the end of a se...

Page 7: ...DÜRKOPP ADLER 580 is a double chainstitch buttonhole automat or a single chainstitch automat for stitched eyelets with CNC step motor technology for the material feed and the rotation of the sewing mechanism The buttonhole automat works with two chainstitch loopers the left one being thread guiding For sewing of buttonholes with or without eye with taper tack round tack cross tack or without barta...

Page 8: ... of the fabric by using a different cloth detention device additional equipment Control Counter indicating the number of buttonholes sewn on the display You can define up to 50 different buttonholes Up to 25 buttonhole sequences with up to 5 programmed buttonholes can be memorized One sequence may contain up to 9 different buttonholes every buttonhole can be 9 times repeated consecutively within t...

Page 9: ...g holds it and lays it when sewing the next buttonhole into the right buttonhole seam This guarantees a safe seam beginning also with light and loose fabric tightly pulled stitches from beginning of sewing a proper buttonhole rearside no more cleaning out 580 141000 With short trimmer for upper and looper thread and lower gimp To be used for buttonholes with or without eye for cutting before or af...

Page 10: ...yelets without changing the cutting tools Equipped as standard with two cutting blocks and three knives Cutting length from 16 mm up to 36 mm or from 9 mm up to 31 mm can be set depending on the cutting block Special cuttings like only the buttonhole eye buttonhole seam are possible with the standard equipment With a lower gimp guide and a gimp advancing device 580 341000 With short trimmer for up...

Page 11: ...distance buttonhole to buttonhole R L 0580 590294 O O O O O Spacer R L for the distance buttonhole to fabric edge 0580 590404 X X X X X X X Centering device 0580 591224 D Ñ Ñ Laser marking lamp 0580 590564 O O O O O O O Slide on table for vertical positioning 0580 590604 O O O O O Kit for vertical positioning 0580 590554 O left and right clamping plate Kit for vertical positioning 0580 590384 O O ...

Page 12: ...tallation of a narrow stand MG58 400124 O O O O O O O Stand with fastening parts and table top 620 x 750 incl maintenance unit and rollers MG58 13 vertical positioning narrow stand MG58 400114 O O O Stand with fastening parts and table top 1060 x 600 incl maintenance unit and rollers X Standard equipment O Optional equipment 10 580 112000 580 312000 580 121000 580 321000 580 141000 580 151000 580 ...

Page 13: ...class 580 15100 38 mm subclass 580 31200 38 mm subclass 580 32100 36 mm subclass 580 34100 Max cutting length 38 mm subclass 580 11200 depend on sewing equip 38 mm subclass 580 12100 32 mm subclass 580 14100 50 mm subclass 580 15100 36 mm subclass 580 31200 36 mm subclass 580 32100 36 mm subclass 580 34100 Operating pressure 6 bar 0 5 bar Air consumption approx 3 NL per working cycle Rated load 32...

Page 14: ...entially influenced by the thread used the use of different upper and looper thread sizes Gimps The gimp is meant to stabilize the buttonhole and to give it a relief type appearance at the same time It should have the following features not too thick but supple and tight even thickness The threads mentioned in the following table are recommendations only Depending on the sewing equipment E No and ...

Page 15: ...g plate Lift the right clamping plate 1 slightly at the rear and pull it to the back Then remove the clamping plate to the right side Lift the left clamping plate 1 slightly at the rear and pull it to the back Then remove the clamping plate to the left side Inserting the clamping plates Push the clamping plate into its front seat Then snap it at the rear into the pin 3 Important note Wrongly inser...

Page 16: ...Pull the needle 2 out of the needle bar Push the new needle as far as it will go into the hole of the needle bar Align the needle 2 so that the hollow groove points to the front and the flat side 3 at the needle butt to the left towards the fastening screw 1 Only the needle system 579 has this flat side 3 When using needle system 558 align the needle 2 so that the hollow groove points to the front...

Page 17: ... the upper thread as shown in the illustrations In order to thread in the upper thread push the threading wire part of the accessories through the hollow needle bar 1 from the bottom to the top Bring the upper thread behind the looper Pull the wire with the upper thread down Bring the upper thread to the left behind the tension disc 2 and thread it into the needle from rear to front 15 1 1 2 ...

Page 18: ...t be in its final position i e the looper turret with the loopers has to point to the front Remove the clamping plates see chapter 3 2 Swivel the automat upwards Thread in the looper thread according to the illustrations with the help of the long threading wire included in the accessories Leave an approx 25 mm long looper thread end hang out of the stitch hole of the throat plate Insert the clampi...

Page 19: ...n the gimp thread as shown in the illustrations depending on the subclass With the Subclass 141000 341000 thread in the gimp as shown in illustration A Leave a gimp end approx 25 mm long hang out of the gimp hole of the stitch plate Sew a buttonhole and check whether the gimp is pulled back sufficiently With the Subclass 141000 341000 thread in the gimp as shown in illustration B Only for the subc...

Page 20: ...t 1 go again and let it click into one of the drill holes maybe you have to move the automat up and down a little You should not let the automat go before the locking bolt 1 has snapped in Swivelling down Keep hold of the automat and pull the locking bolt 1 Swivel the automat down slowly Important When the automat is swivelled up very high the effect of the gas pressurized spring that is to slow d...

Page 21: ... tension is designed as an electronic tension It consists of the main tension for the sewing process and a remaining tension cutting tension for tightening the upper thread during the cutting operation under the throat plate Depending on the elasticity of the upper thread used the remaining tension cutting tension has to be adjusted in such a way that the upper thread end hanging out of the needle...

Page 22: ...ead tension Turn the tensioner counter clockwise in order to reduce the looper thread tension Swivel the machine head down Caution Danger of injury The looper thread tension must only be adjusted when the machine is switched off or in the Threading mode see chapter Threading mode Hint The length of the starting thread can be adjusted by changing the thread tension at the start 20 1 ...

Page 23: ...ting block Loosen the Allen screw 1 Allen key is part of the accessories Pull the cutting block 2 to the front and remove it Insert new cutting block and push it as far as it will go Tighten the Allen screw 1 again Change the knife Loosen the Allen screw 3 Allen key is part of the accessories Pull the knife 4 to the front and remove it Insert new knife and push it as far as it will go Tighten the ...

Page 24: ...sen the Allen screw 2 or 4 The Allen key is in the accessories Remove the knife 1 or 3 Insert the new knife and fix it by tightening the screw 2 or 4 Hint If the knife cannot be removed the screw of the second knife must be slightly unfastened Hint If a knife with a different shape has to be inserted the control panel has to be set accordingly See service instructions chapter 29 4 8 22 1 2 3 4 ...

Page 25: ...rd Loosen the screw 3 Pull out the cutting block 4 to the left Fitting the cutting block Insert the cutting block 4 in the guide and tighten the screw 3 Connect the compressed air supply again Hint The cutting block 1 will then move automatically upward after the compressed air hose is connected Hint If a cutting block with a different length has to be inserted the control panel has to be set acco...

Page 26: ...clamps are closed 2 Setting Key 1 The clamps are opened or closed respectively Key 2 If the clamps are not lowered they will be lowered now The sewing operation starts 8 Setting the fabric stops Caution Danger of injury Adjust the fabric stops only when the buttonhole automat is switched off Place the sewing material until it touches the fabric stops 2 on both sides right and left Loosen the screw...

Page 27: ...thread For all further operations e g change of knife or cutting block the machine has to be switched off with the main switch Switching on the Threading mode Press key 2 in the front plate The key must engage The sewing automat is in the Threading mode In the Threading mode the key is illuminated The cloth carrier plate moves to the position best for threading The cloth clamps remain in the same ...

Page 28: ...ly When sewing the operator has the option to change automatically or manually between the programmed buttonholes Among the following buttonhole types can be chosen Buttonholes with taper tack Buttonholes with round tack Buttonholes with cross tack Buttonholes without tack Stitched eyelets For all types of buttonholes the relevant characteristics of the buttonhole e g buttonhole length and eye sha...

Page 29: ...tering the parameters should be done in the programming mode P The parameters and the allocated values will be shown at the display To avoid an accidental altering of the pre set values the operating of the control panel is splitted in different levels Operator Technician Manufacturer The operator seamstress can directly access his her level Accessing the other levels are possible through entering...

Page 30: ...10 3 Index of the control panel keys Key on control panel Designation of key in this manual ESC key P key F key S key OK key key ï key ð key ñ key ò 28 ...

Page 31: ...ble in the main level Direct editing of values in the main level Programming of buttonholes P key Programming of buttonhole sequences S key Service menu F key 10 4 1 Altering the values of the main level directly The values of the main level can directly be altered as follows keys ñò Select the line that you want to alter with the ñò keys OK key Press the OK key The cursor will blink in the select...

Page 32: ...displayed sequence The selected buttonhole will be highlighted with a bar To help you the present buttonhole contour will be displayed in the field 1 and in the field 2 the corresponding values Monoflex mode simple cut Two knife positions are possible with the subclasses 580 312000 580 321000 and 580 341000 that is why the field 3 shows a bar in addition The bar position shows which knife position...

Page 33: ...ct the desired buttonhole number with the ñò keys To help you the present buttonhole contour will be displayed in the field 1 and in the field 2 the corresponding values Monoflex mode simple cut Two knife positions are possible with the subclasses 580 312000 580 321000 and 580 341000 that is why the field 3 shows a bar in addition The bar position shows which knife position is allocated to the but...

Page 34: ...wn is displayed keys ñò Skip with the ñò keys to the field sequence number OK key Press the OK key The cursor blinks in the selected line keys ñò Set the desired sequence with the ñò keys OK key Confirm the desired sequence by pressing the OK key 10 4 2 2 Selection of a buttonhole single buttonhole mode If the sequence number appears in the top line after switching on e g 3 the single buttonhole m...

Page 35: ...Press the OK key The cursor blinks Keys ñò Set the desired value with the òñ keys OK key Confirm by pressing the OK key 10 4 4 Adjusting the cut length in the main level The display indicates in field 3 the cut length The cut length can be adjusted in the main levels Keys ñò Skip with the ñò keys to field 3 cut length OK key Press the OK key The cursor blinks Keys ñò Set the desired value with the...

Page 36: ...at 580 is equipped with a piece counter that counts the number of buttonholes sewn After the å sign the current figure is indicated The value of the piece counter is memorized also when the automat is switched off The piece counter can count up to 9999 buttonholes When this figure is reached the counter restarts at 0 Resetting the piece counter keys ñò Skip with the ñò keys to field 2 piece counte...

Page 37: ...ft half of the display Light barrier mode If the kit light barrier 0580 591524 is mounted it is possible to operate the machine in light barrier mode Two light barriers recognize automatically whether it is a lapel or a jacket front edge and will call automatically the appropriate program Two programs must be listed in the sequence The light barrier mode is indicated by the symbol 1 Switching betw...

Page 38: ...m includes submenus after pressing the OK key a menu item of the selected submenu will be displayed Skip in the same way with the ñò keys to the desired submenu item and confirm your selection by pressing the OK key Now you can alter the value ç key By pressing the ç key you will get back to the previous level ESC key By pressing the ESC key you will always get directly back to the main level 10 5...

Page 39: ...er OK key Press the OK key Keys ñò Select with the ñò keys the menu item tack type OK key Press the OK key to activate the menu item Keys ñò Select with the ñò keys the tack type of the selected buttonhole OK key Press the OK key Important note When altering the tack type of a buttonhole program all other values of the buttonhole are reset to the standard value Thus always select the tack type fir...

Page 40: ... Subclass 580 112000 0580 312000 it is possible to alter the length of the needle thread on the underside of the buttonhole Condensed stitches increase the sewing security at the seam beginning and seam end Length of the condensed stitches at the seam beginning the distance from stitch to stitch within the stitch condensation at the seam beginning Length of the condensed stitches at the seam end t...

Page 41: ...ting before sewing Cutting area the inner distance between the lips of the buttonhole is called cutting area Modus Multiflex 580 312000 580 321000 580 341000 Cutting area 1 complete cut 2 medium cut 3 eye cut or edge cut Cutting length with complete cut it is only possible to reduce the cutting length about 2 mm Cutting position with medium cut the position is changeable and can be given as percen...

Page 42: ... stitch width can be enlarged or reduced x position of the cross tack the whole cross tack can be shifted to the right left Seam extension in the cross tack the overlapping of the buttonhole seams with the cross tack is called seam extension in the cross tack Round tack settings Number of stitches in the round tack the number of stitches to be set for the round tack is min 6 to max 12 stitches Thr...

Page 43: ...u can select a buttonhole out of 50 preset buttonhole programs This buttonhole will be sewn until another buttonhole is selected 10 6 2 Switching the sequence mode on or off S key Press the S key to switch from the main menu to the menu for programming the buttonhole sequences keys ñò Select the menu item sequence number with the ñò keys OK key Press the OK key to activate the menu item keys ñò Se...

Page 44: ...lace As an aid for programming you find indicated in field 7 the shape and in field 4 the most important parameters 5 cutting length 2 stitch length 6 throw width 3 cutting mode If the respective buttonhole is to be sewn several times successively you can set the desired number of repetitions in the third column Keys ñò Select the desired buttonhole sequence with the ñò keys OK key Press the OK ke...

Page 45: ... the ESC key You will get back to the main level 10 6 5 Cancelling a buttonhole within a sequence Keys ñò Select the line of the programmed buttonhole sequence that is to be cancelled with the ñò keys OK key Press the OK key Keys ñò Select the buttonhole program 0 with the ñò keys OK key Press the OK key By confirming the selected buttonhole is cancelled Any following buttonholes will move up ESC ...

Page 46: ...down the programmed buttonholes that are following Keys ñò Select the desired line of the programmed buttonhole sequence with the ñò keys OK key Press the OK key Keys ñò Select the desired buttonhole program with the ñò keys Then alter the following buttonholes according to your notes ESC key Press the ESC key You will get back to the main level 44 ...

Page 47: ... Press key 1 or 2 The sewing operation stops Press key 1 for aborting the sewing operation Press key 2 for continuing the sewing operation Sewing with pedal optional equipment The pedal is a two step pedal without backpedal function When actuating the pedal to the first step the clamps are closed The clamps open again when the first step is released When actuating the pedal to the second step the ...

Page 48: ...rom the right to the left along the blade 1 The threads are cut Replacing the knife Loosen screw 1 and remove the fabric holder 4 Take out the old blade 2 Push the new blade 3 as far as it will go into the groove and snap it off in the direction indicated by the arrow Tighten the screw 1 Fix the holder by using the screw 4 Hint The blade must not protrude the holder 46 3 1 1 2 4 1 2 ...

Page 49: ...get into the threading mode Thread in the sewing automat Press the button at the head cover again to exit the threading mode 11 4 Pressure monitor The pressure monitor monitors the air pressure of the air supply When there is no compressed air or the pressure is too little this information code will appear on the display Error correction Switch off the sewing automat Supply sufficient compressed a...

Page 50: ...g mode position at the sewing begin the information code in the margin appears Error Correction Press the button at the head cover à switch on the Threading mode Switch off on the sewing automat 12 Error messages see Error messages in the service instructions 48 ...

Page 51: ...ean the zone around looper thread trimmer and throat plate as well as the sewing head daily from sewing dust thread tails and cutting waste If a vacuum unit is available it is best to evacuate the waste by using it Empty the vacuum waste container if neccessary Check the water level in the pressure regulator daily The water level must not rise up to the filter insert 2 Screw in the drain screw 3 a...

Page 52: ...ith lubricating oil DA 10 or an equivalent oil with the following specification Viscosity at 40 C 10 mm s Ignition point 150 C The oil can be bought at the sales points of DÜRKOPP ADLER AG under the following parts numbers 250 ml container 9047 000011 1 l container 9047 000012 2 l container 9047 000013 5 l container 9047 000014 General notes All the machine s moving parts are lubricated by two oil...

Page 53: ...omponents see installation instructions chapter 11 Maintenance work to be done Operating hours 8 40 160 500 Buttonhole automat Clean the area under the throat plate of sewing dust X Check the oil level X Check and clean the toothed belts X Oil the cutting punch 1 X Oil the clamp arms 3 and the felts 2 X Oil the felt 6 on the cam disc X Pneumatic system Check the water level in the pressure regulat...

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