WARRIOR 200 User Manual Download

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MODELS:

WARRIOR 200

WARRIOR 200-10

WARRIOR 200-05

Operating instructions (ENG)

200 PSI

760-172

Read these instructions before using the machine

Summary of Contents for 200

Page 1: ...MODELS WARRIOR 200 WARRIOR 200 10 WARRIOR 200 05 Operating instructions ENG 200 PSI 760 172 Read these instructions before using the machine...

Page 2: ...Overview OVERVIEW The Warrior is an electric powered carpet extractor intended for commercial use This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into...

Page 3: ...Heater Operation 11 Cleaning 12 Maintenance Periodic Maintenance 13 Daily Regular Maintenance 13 Vacuum Motor Replacement 14 Solution Pump Replacement 15 Pressure Regulator 16 Troubleshooting 17 PART...

Page 4: ...the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump Replacement Troubleshooting The PARTS LIST...

Page 5: ...e center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surface...

Page 6: ...quipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous condit...

Page 7: ...must be grounded If it should malfunc tion or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord...

Page 8: ...ches Width 22 Inches WARRIOR 200 Vacuum Motor Dual 2 Stage Weight Empty 115 LBS Weight Full Solution 210 LBS Power Cord 1 x 25 Feet WARRIOR 200 10 Vacuum Motor Dual 2 Stage Weight Empty 122 LBS Weight...

Page 9: ...ch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units with Heat Only 1 2 3 4 5 6 7 8 9 10 6 Adjustable Pressure Relief Valve 7 Heater Temperature Light Units with Heat Only 8 Brea...

Page 10: ...materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Carbon Tetrach...

Page 11: ...llar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using a powder cleaner pre mix with hot water...

Page 12: ...proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used...

Page 13: ...n out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vacuum moto...

Page 14: ...rushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted or not conce...

Page 15: ...ance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs PUMP REPLACEMENT KITS 200 PSI CAM BEARING KIT 512 070 VALVE O RINGS KIT 512 025 PLUNGER SEALS K...

Page 16: ...be lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and...

Page 17: ...in recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line damaged and leaking Replace Pump run...

Page 18: ...18 PARTS...

Page 19: ...19 Control Panel 4 1 2 12 10 11 8 9 6 3 5 7...

Page 20: ...580 010 Q C 1 4 FEM Close 4 555 184 Elbow 45 Street 1 4 5 410 205 MS 10 32 x 1 2 Panphil SS 6 305 075 Switch SPST 2 Position Rocker 7 340 180 Boot Seal Breaker 8 845 080 Control Panel 9 475 040 Gasket...

Page 21: ...21 Control Panel with Heat 5...

Page 22: ...184 Elbow 45 Street 1 4 5 410 205 MS 10 32 x 1 2 Panphil SS 6 305 075 Switch SPST 2 Position Rocker 7 340 180 Boot Seal Breaker 8 845 080 Control Panel 9 475 040 Gasket 1 8 x 1 10 400 150 Locknut 10...

Page 23: ...23 Electrical with 2 Stage Vacuum 3 8 7 5 4 1 2 6 9 10...

Page 24: ...l Strain Relief 2 410 205 MS 10 32 x 1 2 Panphil SS 3 335 005 Stain Relief 12 Gauge 4 325 015 Connector 5 Position Push Wire 5 415 125 FW 1 4 SS 6 465 084 BRKT Cord Strain Relief 7 315 015 Cord 25 Bla...

Page 25: ...25 Electrical with Heat 3 Stage Vacuum 3 5 2 1 6 7 4 9 8...

Page 26: ...Locknut 1 2 Steel Strain Relief 2 410 205 MS 10 32 x 1 2 Panphil SS 3 335 005 Stain Relief 12 Gauge 4 325 015 Connector 5 Position Push Wire 5 415 125 FW 1 4 SS 6 465 084 BRKT Cord Strain Relief 7 315...

Page 27: ...27 Frame 1 2 3 4 6 5 6 7 8 9...

Page 28: ...55 075 Caster Swivel 4 2 455 090 Hubcap 5 8 Shaft 3 400 010 Hex Nut 1 4 x 20 Zinc 4 415 120 FW 1 4 zinc 5 415 165 FW 5 8 SS 6 455 085 Hubcap 9 5 Wheel 7 455 080 Wheel 12 x 2 25 8 845 090 Frame Base Wa...

Page 29: ...29 Heater 1 2 4 5 4 3 3 TO QUICK CONNECT FROM PUMP OUT 2 4 4 TO REGULATOR 6 7 11 13 10...

Page 30: ...581 015 Crimp FTNG 1 4 HP Hose 1 4 MPT SVL 4 581 065 Crimp FTNG 3 8 Pulse Hose 1 4 MPT SVL 5 490 005 Foamed Casing Round 1850W 6 425 040 Clamp 60 7 555 636 Tee 1 4 Street Extruded 8 555 184 Elbow 45...

Page 31: ...31 Labels 3B 1 2 3A...

Page 32: ...32 Labels REF PART NO DESCRIPTION NOTE 1 703 006 Decal Warrior LH 2 703 007 Decal Warrior RH 3A 703 008 Decal Warrior W Heat 3B 703 009 Decal Warrior WO Heat...

Page 33: ...33 Pump 12 14 2 7 7 13 15 6 1 9 11 1 TO SOLUTION OUTLET 2 FROM SOLUTION TANK 2 3 3 15 6 5 7 4 1 9 11 12 7 TO SOLUTION TANK 16 17...

Page 34: ...25 005 Clamp 8 Hose 7 555 208 Elbow 90 1 4 Street Extruded 8 555 325 Hose Barb 90 1 2 Barb x 1 4 MPT 9 400 135 Locknut 1 4 x 20 Nylon Zinc 10 405 010 Bolt 1 4 x 1 SS 11 415 125 FW 1 4 SS 12 555 370 Ho...

Page 35: ...35 Pump with Heat 2 3 3 12 13 FROM HEATER SEE PAGE 29 14 6 5 7 4 1 9 11 12 7 TO SOLUTION TANK 15 16 2 FROM SOLUTION TANK 2 7 14 6 1 9 11 1 TO HEATER...

Page 36: ...ADPT 1 4 M x 1 4 F 6 425 005 Clamp 8 Hose 7 555 208 Elbow 90 1 4 Street Extruded 8 555 325 Hose Barb 90 1 2 Barb x 1 4 MPT 9 400 135 Locknut 1 4 x 20 Nylon Zinc 10 405 010 Bolt 1 4 x 1 SS 11 415 125...

Page 37: ...37 Recovery 21 10 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6 21...

Page 38: ...7 405 615 CS 1 4 x 1 2 SS Hex HD 8 410 125 SMS 8 x 5 8 Pan Rob SS 9 415 125 FW 1 4 SS 10 415 165 FW 5 8 SS 11 415 305 FNDW 1 4 SS 12 455 070 Wheel 3 13 355 230 Vac Bolt Spacer 3 8 x 1 1 8 14 597 015 A...

Page 39: ...39 Solution 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 10 20 1 2 4...

Page 40: ...4 Allan 7 410 205 MS 10 32 x 1 2 SS 8 560 034 Strainer Acorn 9 415 120 FW 1 4 Zinc 10 415 125 FW 1 4 SS 11 415 305 FNDW 1 4 SS 12 440 015 Hinge 9 5 x 074 13 495 330 Lid Solution Tank 14 440 010 Hinge...

Page 41: ...41 Vacuum 2 Stage 3 Stage 4 12A 12B 12A 12B 11A 11B 10 9 8 7 6 5 4 3 2 1...

Page 42: ...2 RH Soc 3 425 020 Clamp 32 4 415 120 FW 1 4 Zinc 5 415 115 FW 10 SS 6 355 220 Manifold Dual Vacuum 7 475 072 Gasket Vacuum Manifold 8 405 065 6 Bolt 9 410 136 SMS 8 x 3 4 10 570 020 Vac Hose 2 11A 35...

Page 43: ...2 Stage Vacuum VACUUM VACUUM PUMP SWITCHSWITCHSWITCH MOTOR MOTOR MOTOR POWER CORD BLK WHT WHT BROWN ORANGE GRN GRN GRN GRN GRN 13AMP 13AMP 3AMP VACUUM VACUUM PUMP CB CB FUSE M M M M BLUE WHT WHT BLK...

Page 44: ...WHT M M M CB CB VACUUM M M M PUMP VACUUM M M M VACUUM VACUUM PUMP SWITCHSWITCHSWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD FUSE GRN GRN GRN GRN GRN GRN BLK BLK WHT WHT WHT WHT BLK BLK BLUE BR...

Page 45: ...TE HEATER GRN M BLUE FUSE 3 AMP CB CB M VACUUM M M M PUMP VACUUM VACUUM PUMP SWITCHSWITCHSWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD HEAT SWITCH BROWN ORANGE RED YELLOW WHT WHITE GRN GRN WHT...

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WARRIOR 200, Operating Instructions Manual

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