Drill Master 60626 Owner'S Manual & Safety Instructions Download

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Read this material before using this product.

Failure to do so can result in serious injury.

Save thiS manual.

2004 by Harbor Freight Tools

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-800-444-3353 as soon as possible.

Save This Manual

Keep this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual

near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and

the receipt in a safe and dry place for future reference.

Owner’s Manual & Safety Instructions

visit our website at: http://www.harborfreight.com

email our technical support at: [email protected]

7" Variable Speed

Polisher/Sander

ITEM 92623

Polishing pad sold separately

Rev 12c

Summary of Contents for 60626

Page 1: ... included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and yea...

Page 2: ...erate injury Addresses practices not related to personal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...ay from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or w...

Page 6: ...product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 26 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that ...

Page 7: ...arly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms relate...

Page 8: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 9: ...tdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25...

Page 10: ...Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product To prevent serious injury from accidental operation Release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed...

Page 11: ...tach the D Handle to the sides of the Front Cover using the Hex Key and two Hex Head Bolts Note Slide the Hex Key through the hole in the Handle to access the Bolt on the long side of the Handle Option 2 Using with a Side Handle Side Handle not included This tool can be used with many standard angle grinder side handles which can be installed on either side Figure A Insert Hex Key through here to ...

Page 12: ...ase call 1 800 444 3353 Item 92623 Functions Figure D Functions Backing Pad Sanding Disc sold separately Spindle Lock Cap Handle Speed Adjustment Lock on Button Trigger Carbon Brush Holder Cover Spindle Safety Operation Maintenance Setup ...

Page 13: ...s in and hold the Spindle Lock Button to prevent the Spindle from turning 3 Thread the Backing Pad onto the Spindle until firmly secured in place Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating ...

Page 14: ...ing the Polisher Sander to apply wax to the vehicle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle 8 Add additional wax to the Polishing Pad as needed To add additional wax a Stop the tool and allow the Polisher Sander to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avo...

Page 15: ... Trigger press the Lock On Button then release the Trigger The Polisher Sander will stay on Press and release the Trigger to stop 6 Wait until the Polisher Sander has reached full speed then gently contact the surface 7 Keep heavy pressure off of the Polisher Sander when operating Allow the sanding disk to do the work 8 Move the Polisher Sander in a uniform pattern up and down or side to side as y...

Page 16: ... original shape Wash with mild soap and water before storing 6 The Polishing Bonnet may be machine washed in cold water with mild detergent Do not put in the dryer 7 Use only a clean cloth and mild detergent to clean the body of the Polisher Do not use solvents Do not immerse any part of the tool in liquid 8 Carbon Brush Maintenance The carbon brushes may require maintenance when the motor perform...

Page 17: ... brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust o...

Page 18: ... buyer The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto or arising out of his or her installation of replacement parts thereto Parts List Part Description Qty 1 Hex Key 1 2 Backing Pad 1 3 Spindle 1 4 Half Circle Key 4x13 1 5 Screw 5x16 4 6 Spring Washer 4 7 Front Cover 1 8 Bearing 201 1 9 Fender Ring 32 1 10 Larger Gea...

Page 19: ...Page 19 For technical questions please call 1 800 444 3353 Item 92623 Assembly Diagram Safety Operation Maintenance Setup ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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