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PARTS INCLUDED

HARDWARE INCLUDED

WARRANTY NOTES

TOOLS REQUIRED

1) The utmost care is taken at Thorley Headers to maintain the highest standards of quality.

However, Thorley Headers cannot control the installation of the product. For this reason, the
Thorley Headers warranty covers only the replacement of the components - not the labor for
the installation.

2) The use of any type of “header wrapping” voids the warranty. Using any sort of wrapping

material on the headers destroys the tubing’s ability to dissipate heat, causing very rapid
deterioration of the metal and the subsequent failure of the headers.

3) The chrome plating applied to all Thorley headers is a high-nickel chrome finish applied to

retard corrosion. This is a “heat” chrome to preserve the metal. This finish is not “show
chrome” intended for the sake of appearance. This high-nickel chrome turns colors and
approaches black as it cooks into the metal. The brilliance of the chrome finish is not cov-
ered under the warranty. Contamination of the surface by foreign substances may produce
other color patterns. This can be prevented by routine cleaning.

1 - Right side header
1 - Left side header
1 - Y-pipe assembly
1 - Hot air pickup
2 - Header gaskets
2 - Collector gaskets
1 - Catalytic converter gasket

Heating torch
Mig welder
Cut-off saw
Sawzall
3/8", 7/16", 9/16", 1/2", 3/4", 7/8" Wrenches
10mm, 13mm Wrenches
9/16" Line (flare nut) wrench
5/16", 7/16", 1/2", 9/16" Sockets
3/8", 7/16" Deep sockets
15mm Deep socket
5/8" Spark plug socket
Ratchet and extensions
Pliers
Crescent wrench
Torque wrench
Rust penetrant
High-temp sensor-safe silicon sealer (rated at 600 )

6 - 3/8”-16 x 1-1/4” Hex head bolts
6 - 3/8”-16 Hex nuts
6 - 3/8” Star lock washers
6 - 3/8” Flat washers

B Y

S U M M I T

I N D U S T R I E S

THY-464-1

NISSAN V6

86-89 HARD BODY,

PATHFINDER PICKUPS

Summary of Contents for THY-464-1

Page 1: ...intended for the sake of appearance This high nickel chrome turns colors and approaches black as it cooks into the metal The brilliance of the chrome finish is not cov ered under the warranty Contamination of the surface by foreign substances may produce other color patterns This can be prevented by routine cleaning 1 Right side header 1 Left side header 1 Y pipe assembly 1 Hot air pickup 2 Header...

Page 2: ...Due to restricted room in the engine compartment your headers may come close to cer tain body and chassis components This is normal for an installation of this type However a careful inspection must be completed to insure that the distances and placement are reasonable and logical especially with regard to electrical fuel and brake components 4 Because of the requirement to raise the engine to fac...

Page 3: ...on to these procedures INSTALLATION PROCEDURES 1 Disconnect the battery 2 Raise the front of the vehicle approximately 24 inches and support it with jack stands or other suitable supports WARNING Do not rely on bumper jacks or chassis jacks for support during header installation The subject vehicle should be raised and supported with jacking equipment and jackstands or ramps intended for undercarr...

Page 4: ...the stock studs connect all emission control lines and tighten securely using the stock nuts 14 Reinstall the engine oil dipstick 15 Install the supplied hot air pickup and reinstall the air cleaner 16 Attach the supplied Y pipe assembly to the header collectors using the supplied collector gaskets 3 8 16 x 1 1 4 hex head bolts nuts and washers If applicable reconnect the oxygen sensor 17 Attach t...

Page 5: ...5 THY 464 1 NISSAN V6 86 89 HARD BODY PATHFINDER PICKUPS ILLUSTRATIONS THY 464 1 ASSEMBLED FIGURE 1 ...

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