DFK CF MOTO CFORCE 625 Installation Instructions Manual Download

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INSTALLATION INSTRUCTIONS

CF MOTO

CFORCE 625

Summary of Contents for CF MOTO CFORCE 625

Page 1: ... INSTALLATION INSTRUCTIONS CF MOTO CFORCE 625 ...

Page 2: ...TE ASSEMBLY INSTRUCTIONS BEFORE STARTING OF ASSEMBLY Install all parts indicated in assembly instructions Failure to fully assemble product before use could result in personal injury Assembly of product requires use of hand or power tools If you are not experienced in using these types of tools have product dealer do the install for you Some parts contain sharp edges wear protective gloves if nece...

Page 3: ...e surface plates abrasives harsh fabrics etc Do not use solvents or alkaline detergents or cleaners with ammonia ammonium hydroxide Do not remove the impurities from the surface of the razor blades or other sharp items Do not clean cabine when the polycarbonate plates are heated by the sun Do not use the squeegee it could be scratched surface plates Do not clean the water current strength greater ...

Page 4: ...CF MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 4 CAB PREVIEW ...

Page 5: ...520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 5 ELECTRO INSTALLATION 1 SCHEMATIC OVERAL DIAGRAM _ POWER SUPLY HARNESS _ RELAY HARNESS _ WIPER WASHER HARNESS _ FRONT WINDOW DEFROST ...

Page 6: ...CF MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 6 Unmount front central cover ...

Page 7: ...1 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 7 Insert the wiper washer harness into the front space and run the washer branch to the under seats space Run the switch branch to the handlebar ...

Page 8: ...20 572 520 071 Czech Republic E mail dfk dfk cz 8 Mount the washer tank holder onto the original fixing point by included screw washers and nut See picture below for your better orintation Install the washer tank holder to the under seats space Insert the washer tank onto the holder and connect the washer branch ...

Page 9: ...ě 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 9 Install the switch holder green mark onto the original screws of the control system on left handlebar Run the switch branch throught the switch holder hole Connect the switch branch with the switch and insert the switch into the holder ...

Page 10: ...ORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 10 Insert the front window defrost harness into the front space ...

Page 11: ... 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 11 Insert the relay harness into the front space Connect the relay harness with the wiper washer harness and with the front window defrost harness ...

Page 12: ...DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 12 Place the power supply harness onto the left front space from the bottom side ...

Page 13: ...Republic E mail dfk dfk cz 13 Disconnect original harness for USB 12V in connector junction as seen in picture and insert power supply harness between disconnected connector Connect the relay harness with the battery red wire has to be connected with plus black wire has to be connected with minus Install the covers back to position ...

Page 14: ... DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 14 PANELS INSTALLATION Place the right front reinforcement onto the front panel ...

Page 15: ...420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 15 Fix the reinforcement with the panel by included screws washers and covers Repeat previous steps on the left side ...

Page 16: ... s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 16 Place the front panel with reinforcements onto the front part of the vehicle SEE NEXT PAGES ...

Page 17: ...CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 17 Push and adjust the front panel to the correct position ...

Page 18: ...o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 18 Fix the front reinforcement with the original grill by included screw washers and covers on both sides ...

Page 19: ...20 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 19 If it is necessary adjust the front bottom cover to best position and tighten front screws red circles on both sides ...

Page 20: ...TO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 20 Place the rear panel onto the original rear grill ...

Page 21: ...520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 21 Adjust the rear panel to the correct position and fix the rear panel with the original grill by inlcuded screws washers and covers ...

Page 22: ...ab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 22 Place the roof onto the front panel and onto the rear panel in accordance with the holes ...

Page 23: ...20 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 23 Adjust the roof panel to the correct position and fix the front panel with the roof panel by included screws washers nuts and covers ...

Page 24: ...20 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 24 Adjust the roof panel to the correct position and fix the rear panel with the roof panel by included screws washers nuts and covers ...

Page 25: ...k cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 25 Remove the front panel fixing assembly Place the left front reinforcement onto the front panel and insert upper part of the reinforcement under the roof carefully ...

Page 26: ... s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 26 Fix the front left reinforcement with the front panel by included screws washers and covers ...

Page 27: ...iště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 27 Place the front upper ledge between the front panel and front left reinforcement from inner side SEE NEXT PAGE Fix the ledge and the reinforcement with the front panel and with the roof by included screws washers nuts and covers ...

Page 28: ...CF MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 28 View onto the installed parts ...

Page 29: ... 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 29 Place the left rear reinforcement onto the rear original grill Turn the upper part of the reinforcement under the roof carefully ...

Page 30: ...Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 30 Fix the holder with the reinforcement to the grill by included screw washers and cover ...

Page 31: ...adiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 31 Place the rear upper ledge between the rear panel and rear left reinforcement from inner side SEE NEXT PAGE Fix the ledge and the reinforcement with the rear panel and with the roof by included screws washers nuts and covers ...

Page 32: ...CF MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 32 View onto the installed parts ...

Page 33: ... CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 33 Repeat previous steps on the right side of the vehicle ...

Page 34: ... Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 34 LEFT AND RIGHT DOOR INSTALLATION Place the rear bottom ledge under the rear reinforcement and onto the vehicle Loose original screw from the step grill Adjust the bottom ledge and bottom holder to the correct position ...

Page 35: ... www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 35 Fix the bottom holder with the vehicle by included screw Fix the bottom ledge with the rear reinforcement by included screws washers nuts and covers ...

Page 36: ...3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 36 Place the front bottom ledge under the front reinforcement and onto the vehicle Adjust the bottom ledge and bottom holder to the correct position ...

Page 37: ...dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 37 Fix the bottom holder with the vehicle by included screw and washers Fix the bottom ledge with the front reinforcement by included screw washer nut and cover ...

Page 38: ... s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 38 Uninstall the fixing assembly from front bottom ledge Place the bottom ledge onto the ledges ...

Page 39: ...0 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 39 Fix the bottom ledge with the ledges by included screw washer nut and cover and by fixing assembly from previous step ...

Page 40: ... o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 40 Adjust bottom ledges to best position and tighten bottom screws Repeat previous steps on second side ...

Page 41: ...Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 41 Clean the inner plane of the front plastic panel red mark and stick with included self glued velcro pieces ...

Page 42: ...erské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 42 Uninstall the fixing assembly from the front panel Place the left front PVC part onto the front panel velcro from inner side Fix the front PVC part with the front panel by fixing assemblies from previous step ...

Page 43: ...x 420 572 520 071 Czech Republic E mail dfk dfk cz 43 Run the front PVC part to the front reinforcement to outer side Turn the PVC part around the reinforcement detail cut view and press the end of the PVC with velcro onto the PVC part SEE NEXT PAGES DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION ...

Page 44: ... 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 44 Repeat previous steps on the second side Detailed inner side photo of installed front PVC part on the right side of the vehicle ...

Page 45: ...Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 45 Clean the inner plane of the rear plastic panel red mark and stick with included self glued velcro pieces ...

Page 46: ...herské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 46 Uninstall the fixing assembly from the rear panel Place the left rear PVC part onto the rear panel velcro from inner side Fix the front PVC part with the rear panel by fixing assemblies from previous steps ...

Page 47: ... 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 47 Run the rear PVC part to the rear ledge to outer side Turn the PVC part around the rear ledge detail cut view and press the end of the PVC with velcro onto the PVC part SEE NEXT PAGES DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION ...

Page 48: ... 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 48 Repeat previous steps on the second side Detailed inner side photo of installed front PVC part on the right side of the vehicle ...

Page 49: ...r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 49 Clean the inner plane of the roof plastic panel red mark and stick with included self glued velcro ...

Page 50: ...F MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 50 Uninstall the fixing assemblies from roof ...

Page 51: ... CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 51 Place the left door PVC onto the roof from inner side ...

Page 52: ...Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 52 Run the door to the outer side In the PVC door parts are magnets red marks These magnets have to hold PVC door closed Repeat previous steps on the second side SEE NEXT PAGE ...

Page 53: ... MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 53 Outer view onto the right PVC door installed ...

Page 54: ...Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 54 Fix the front PVC rear PVC and door PVC with the cabine using cabine fixing assemblies from page 50 Adjust the PVC parts to the best position and tighten screws and nuts correctly Repeat previous steps on the second side ...

Page 55: ... www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 55 It is recommended to secure upper self glued velcro by plastic rivet assemblies Drill 9 holes ø 9mm red circles into the roof and through the Velcro ...

Page 56: ...l 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 56 Place the included washers from inner side and fix the roof with the velcro by the plastic rivets and washers ...

Page 57: ...z 57 ELECRTO INSTALLATION 2 Connect the wiper washer harness with the wiper Connect the window defrost harness with the front window connector on both sides Connect the window defrost harness with the defrost switch and insert the switch into the holder Connect the washer hose to the washer tube Fill the washer liqude into the washer tank before first usage ...

Page 58: ...0 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 58 Place the side mirror with the holder to the front panel Fix the holder with the panel by included screws and washers ...

Page 59: ...ab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 59 Repeat previous steps on the second side Tighten all screws and nuts which you installed ...

Page 60: ...u 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 60 INSTRUCTIONS FOR USER Wiper washer system is controlled by switch on left handlebar on picture below Switch first position starts wiper second position with spring starts washer SEE NEXT PAGES ...

Page 61: ...520 071 Czech Republic E mail dfk dfk cz 61 Front window defrost system is controlled by switch near wiper motor WHEN YOUR FRONT WINDOW IS DEFROSTED COMPLETELY TURN OFF THE DEFROST SYSTEM MANUALY PRESS THE SWITCH TO THE ZERO POSITION It is strongly recommended to not use window defrost and vehicle winch simultaneously ...

Page 62: ...72 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 62 Before every ride check out side mirrors adjustment Side mirrors has to be adjusted to focus on driver critical view angles ...

Page 63: ...CF MOTO CFORCE 625 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 63 ...

Page 64: ... Declaration of conformity DFK Cab s r o Za Olšávkou 391 686 01 Uherské Hradiště Česká republika Czech Republic ...

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DFK CF MOTO CFORCE 625, Installation Instructions Manual

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