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California

Proposition 65

Warning:

Batteries, battery posts, terminals and related accessories contain 

lead and lead compounds, and other chemicals known to the state 

of California to cause cancer and birth defects or other reproduc-

tive harm. 

Wash hands after handling. 

AVR45 SERIES – RAILWAY APPLICATION

INSTALLATION AND OPERATION MANUAL

Summary of Contents for Unigy II AVR45 Series

Page 1: ...ls and related accessories contain lead and lead compounds and other chemicals known to the state of California to cause cancer and birth defects or other reproduc tive harm Wash hands after handling AVR45 SERIES RAILWAY APPLICATION INSTALLATION AND OPERATION MANUAL ...

Page 2: ...ture Compensation 5 Cell Voltage 5 Equalize 5 Battery Operation 5 Rectifier Ripple Voltage 6 Record Keeping 6 Acceptance Testing 6 Maintenance Annual Inspection 6 Battery Cleaning 6 Capacity Testing 6 APPENDIX A Refresh Record Form 7 APPENDIX B AVR45 System Acid Volumes Weights 8 APPENDIX C Voltage Compensation Charts 9 AVR45 Charge Current Limits 9 APPENDIX D System Layout Drawings 10 APPENDIX E ...

Page 3: ...tem in accordance with applicable codes Procedures continued 10 The IEEE Standards contain additional information Other standards may be relevant to your specific application IEEE 1184 Guide for Batteries for UPS Systems IEEE1187 Recommended Practice for Installation Design of VRLA Batteries IEEE 1188 Recommended Practice for Maintenance Testing of VRLA Batteries IEEE 1189 Selection of VRLA Batter...

Page 4: ...equirements around the battery A minimum of 36 aisle space is required in front of the battery system for service and inspection Hardware Torque Retorque Requirements ELECTRICAL CONNECTION Connector Cable Assembly 1 The contact surfaces of each individual post on every cell has been cleaned and coated with a thin film of NO OX ID A grease at the factory Ensure the contact surfaces are free of dust...

Page 5: ...ty and operating life Temperatures greater than 77 F 25 C will reduce the operating life of the battery For every 13 F 7 C increase in operating temperature above 77 F 25 C the warranty period will be proportionally reduced by 50 as shown below 5 6 Reference Appendix D for layout drawings detailing cable and connector quantity and placement 7 Upon completion of installing all connectors cables har...

Page 6: ...rge the desired acceptance test can be performed NOTE There shall be no discharges of any duration between the start of the equalization and the completion of the float period If a discharge does occur the charging regime detailed above shall be repeated 6 Upon completion of the acceptance test the battery system should be placed on float charge at 2 25 volts per cell to restore the battery to its...

Page 7: ...nt Cell Temperature Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 7 Cell 8 Cell 9 Cell 10 Cell 11 Cell 12 Cell 13 Cell 14 Cell 15 Cell 16 Cell 17 Cell 18 Cell 19 Cell 20 Cell 21 Cell 22 Cell 23 Cell 24 ALL FIELDS TO THE RIGHT OF THE CELL NUMBER ABOVE MUST BE COMPLETED EPM ORDER NUMBER WILL APPEAR ON THE SHIPPING LABEL ON THE CARTON COVERING EACH PALLET OF CELLS TO ENSURE CONTINUATION OF WARRANTY ...

Page 8: ...4 10 43 4 73 4 17 1 89 AVR45 15 53 24 1 11 4 20 12 04 5 46 4 81 2 18 AVR45 17 60 27 1 26 4 76 13 65 6 19 5 46 2 47 AVR45 19 67 30 1 41 5 32 15 26 6 92 6 10 2 77 AVR45 21 74 34 1 55 5 89 16 87 7 65 6 74 3 06 AVR45 23 81 37 1 70 6 45 18 47 8 38 7 39 3 35 AVR45 25 88 40 1 85 7 01 20 08 9 11 8 03 3 64 AVR45 27 95 43 2 00 7 57 21 69 9 84 8 67 3 93 AVR45 29 102 46 2 15 8 13 23 30 10 57 9 31 4 22 AVR45 3...

Page 9: ... 262 2 412 66 2 18 2 264 2 414 64 4 17 2 266 2 416 62 6 16 2 268 2 418 60 8 15 2 270 2 420 59 0 14 2 272 2 422 57 2 13 2 274 2 424 55 4 12 2 276 2 426 53 6 11 2 278 2 428 51 8 10 2 280 2 430 50 Cell Type Max Charge Current A Min Charge Current A AVR45 5 16 1 4 8 AVR45 7 24 1 7 2 AVR45 9 32 2 9 6 AVR45 11 40 2 12 1 AVR45 13 48 2 14 5 AVR45 15 56 3 16 9 AVR45 17 64 3 19 3 AVR45 19 72 4 21 7 AVR45 21...

Page 10: ...10 APPENDIX D System Layout Drawings Drawing are representation of a 12V 6 cell system 5 15 Plate Assembly 17 27 Plate Assembly 29 33 Plate Assembly ...

Page 11: ...APPENDIX E 11 ...

Page 12: ...1 www dekabatteries com E P M Form No 2400 02 22 2022 by EPM Printed in U S A All data subject to change without notice No part of this document may be copied or reproduced electronically or mechanically without written permission from the company e mail reservepowersales dekabatteries com ...

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